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EZ OFF LIFTER
SERVICE
SERVICE
SERVICE
SERVICE
MANUAL
MANUAL
MANUAL
MANUAL
Models EZO-25E & EZO-25E-3S
TM
Patents Pending

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Summary of Contents for Bishamon EZ OFF LIFTER EZO-25E

  • Page 1 EZ OFF LIFTER SERVICE SERVICE SERVICE SERVICE MANUAL MANUAL MANUAL MANUAL Models EZO-25E & EZO-25E-3S Patents Pending...
  • Page 2: Table Of Contents

    Table of Contents Contents Page Getting Started ................................1 Inspection ................................1 Safety Definitions..............................1 General Dangers, Warnings, and Cautions ......................1 Responsibilities of Owners/Users..........................5 Specifications ................................6 Specification Drawings ............................6 Recommended Floor Area............................7 Functional Description .............................8 Installation ................................9 Operating Instructions ............................12 Raising the Platform ............................12 Lower the Platform...............................12 Loading Operations..............................12 Unloading Operations............................14...
  • Page 3 Fig. 14 - Hydraulic Schematic..........................19 Fig. 15 - Electrical Schematic ..........................20 List of Figures Table 1 - Operating Temperature / Recommended Hydraulic Fluid.................17 BISHAMON INDUSTRIES CORPORATION 5651 East Francis Street Ontario, California 91761, USA (909) 390-0055 (800) 231-3187 Date Placed in Service:...
  • Page 4: Getting Started

    The safety of all persons installing, using or servicing the EZ Off Lifter ™ lift table is of utmost importance to Bishamon. The EZ Off Lifter is capable of lifting heavy loads and is capable of causing SEVERE PERSONAL INJURY if used improperly or certain safety precautions are not taken. When properly used and maintained, the EZ Off Lifter™...
  • Page 5 WARNING The EZ Off Lifter™ is designed for used with stable uniformly distributed loads on a solid level floor. DO NOT concentrate the load at one point on the platform or pallet. ALWAYS uniformly distribute each layer of load over the supporting surface.
  • Page 6 Figure 1 - Hazard Locations...
  • Page 7: Fig. 2 - Safety Warning Label Locations

    Figure 2 - Safety Warning Label Locations...
  • Page 8: Responsibilities Of Owners/Users

    Bishamon’s standards. 3. Ensure all repairs are made by qualified personnel in conformance with the instructions provided by Bishamon Industries Corporation.
  • Page 9: Specifications

    SPECIFICATIONS AND SPECIFICATION DRAWING Figure 3 - Lift Specifications Drawing...
  • Page 10: Recommended Floor Area

    RECOMMENDED FLOOR AREA Figure 4 - Recommended Floor Area The EZ Off Lifter’s ™ recommended floor area, shown in Figure 4, identifies the “Danger Zone”, the “Operating Zone” and the “Pallet Truck Runway Zone”. The Danger Zone is the area inside the perimeter of the frame including the ramp.
  • Page 11: Functional Description

    FUNCTIONAL DESCRIPTION Figure 5 - Functional Drawing The EZ Off Lifter™ is a hydraulic load positioned designed to improve palletizing productivity and worker safety. The EZ Off Lifter™ is the modern way to manually load pallets in applications where the loaded pallets are transported with a pallet truck.
  • Page 12: Installation

    INSTALLATION The EZ Off LIfter™ is shipped on a pallet and only requires minor assembly before it is ready for use. Although installation of the EZ Off Lifter™ is a simple process, certain precautions must be taken to ensure years of trouble free service.
  • Page 13: Installation Instructions

    Installation Instructions 1. Using a fork lift or similar equipment, move the palletized lifter to the location it is to be installed. The installation area should be clean and have good general lighting. 2. Next, using the strap cutter, remove the bands securing the lifter to the pallet. Remove all packing material and place it off to the side.
  • Page 14: Fig. 10 - Ramp Operation

    DANGER The lifter’s electrical circuits use voltages which can cause SEVERE PERSONAL INJURY or DEATH. DO NOT work with the electrical components unless you are a QUALIFIED ELECTRICIAN. 9. Check the levelness and stability of the lifter. If required, slightly lift the rear of the unit and independently adjust each lever.
  • Page 15: Operating Instructions

    OPERATING INSTRUCTIONS Raising the Platform 1. Before raising the platform, BE SURE that all others are well clear of the lifter. If the platform is loaded, RECHECK the position and condition of the load. 2. As shown in Figures 12 and 13, depress the raise button or pedal to raise the platform to a convenient height.
  • Page 16 5. Upon completion ion of the loading process, rotate the pallet to a position that is suitable for the pallet truck forks to enter the pallet. Ensure all others are well clear of the EZ Off LIfter and the load. Depress and hold the “LOWER”...
  • Page 17: Unloading Operations

    HANDLING INSTRUCTIONS Raising the Platform Bishamon recommends securing the EZ Off Lifter to the floor to ensure positional stability. However certain applications may require the EZ Off Lifter to be occasionally relocated. Handling the EZ Off Lifter can be easily accomplished as follows:...
  • Page 18: Routine Maintenance

    2. Position the ramp in the stored position. As shown in Figure 10, remove the spring detent pins that are securing the ramp in the operating position. Carefully grab the end of the ramp and rotate the ramp to the stored position. The ramp is heavy. Use CAUTION not to pinch fingers or toes under the ramp.
  • Page 19: Daily Inspection

    Daily Inspection 1. Before use, visually inspect lift for worn, damage, or broken components. If any of these conditions exist, REMOVE the lifter from service and contact a qualified service person. 2. Visually inspect hand or foot control, the control cord, and the power cord for damage. If any damage such as, but not limited to, broken housing, cuts or worn insulation, REMOVE the lifter from service and contact a qualified service person.
  • Page 20: Changing The Hydraulic Oil

    Maintenance” section. Next, replace the rear housing cover. The lifter is now ready for use. Cylinder Seal Replacement In the event the pump or cylinder seals are leaking, replacement part its are available. Contact the DEALER or Bishamon Industries Corporation to obtain service kits for these items-...
  • Page 21: Troubleshooting

    Trouble Shooting Table 2 - Trouble Shooting...
  • Page 22: Hydraulic Schematic

    Figure 14 - Hydraulic Schematic...
  • Page 23: Electrical Schematic

    Figure 15 - Electrical Schematic...
  • Page 24: Replacement Parts

    Replacement Parts Bishamon has carefully selected the components used in the manufacture of the EZ Off Lifter ™ hydraulic load positioner. In the event replacement parts are required, ALWAYS use genuine EZ Off Lifter components provided by Bishamon. These parts can be obtained from your Bishamon DEALER or by contacting Bishamon Industries Corporation.

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Ez off lifter ezo-25e-3s

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