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Summary of Contents for Goodwe M10 GALAXY PLUS
- Page 1 INSTALLATION MANUAL GOODWE PVBM UP TO A SUSTAINABLE FUTURE M 1 0 G A L A X Y P L U S B M T- G 4 / 0 8 8 A GOODWE TECHNOLOGIES CO., LTD. pvbm@goodwe.com...
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Page 2: Pre-Installation
CONTENT DESCRIPTION OF THE INSTALLATION INSTALLATION TOOLS MAIN STRUCTURE MATERIALS LIST LIST OF GALAXY PLUS PRODUCTS PRE-INSTALLATION INSTALLATION WORK ELECTRICAL INSPECTION WORK OF GALAXY PLUS INSTALLATION OF GALAXY PLUS PRODUCTS PRODUCTS ELECTRICAL OPERATION AND CAUTIONS CONSTRUCTION MAINTENANCE PROCESS... - Page 3 DESCRIPTION OF THE MAIN STRUCTURE OF GALAXY PLUS Junction box FRONT SIDE OF GALAXY PLUS PRODUCT Installation Altitude <2000m Fire Protection Level: CLASS C （According to the corresponding certification standard IEC 61730-2-MST23） Protection Level: Level II Maximum static load: front 2400Pa; back 2400Pa...
- Page 4 GALAXY PLUS INSTALLATION MANUAL INSTALLATION MATERIALS LIST 2.1 CLAMP KIT PS: Select one of the following clamp kits according to the roof type. Provided by GoodWe. Angle ridge type clamp kit (Customized Standard) Main clamp clamp component clamp coverplate M6 bolt...
- Page 5 M6 bolt M6 screw clamp strip Clamp kit （ Overseas） (Customized Standard) Clamp M6 bolt M6 screw clamp strip 2.2 ADHESIVE KIT PS: Select based on the installation method. Not provided by GoodWe, can be purchased locally. Structural adhesive Tape BMT-G4/088A...
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Page 6: Installation Tools List
INSTALLATION TOOLS LIST 3.1 CONSTRUCTION TOOLS LIST Tape Measure Chalk Line Utility Knife Electric Impact Wrench Adhesive gun PS: This list only indicates the main tools required for the installation of Galaxy Plus Products’ structural system, excluding the tools used for the installation of the roof support section and the electrical section. - Page 7 PRE-INSTALLATION INSPECTION WORK OF GALAXY PLUS PRODUCTS WARNING ● Please use insulated tools to reduce the risk of electric shock. ● Please adopt appropriate protective measures (non-slip gloves, work clothes, etc.) to avoid direct contact with 30V DC or higher, and avoid direct contact with sharp edges during installation ●...
- Page 8 ● Galaxy Plus products must not be installed near flames or combustible objects. ● Galaxy Plus products must not be immersed in water (pure or salt water), installed in environments that are permanently wet (pure or salt water) (e.g. fountains, waves, etc.) or in locations where water is likely to accumulate (e.g.
- Page 9 ● Galaxy Plus products should be stored in a dry and ventilated environment. ● Galaxy Plus products must be shipped in the boxes provided by GOODWE and should be stored in the original boxes before installation. Please protect the packaging from damage.
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Page 10: Construction Requirements
● The surface of the substrate must be clean, dry, and free from water accumulation 5.4 CONSTRUCTION REQUIREMENTS Construction ambient temperature limits: ● -10° C to +60° C for ambient construction ● >5° C for contact adhesives/cleaners etc ● It may be mandatory to take measures to ensure safety when working at ambient temperatures below 5°... - Page 11 ● Mark the position of Galaxy and the clamps with snapline, the centre line of each row of the clamp is 816±2mm apart, note that the snapline is perpendicular to the ridges of the colour steel tile (Figure 2) FIGURE 2 ②...
- Page 12 FIGURE 4 ③ Installing tape and clamp strips, structural adhesive, using tape + adhesive on the square rib to bond the back of the product, the width of the tape is 6mm, the height is 5mm, the surface of the adhesive should be higher than the surface of the tape to ensure that the back of the product can fully contact with the adhesive (Figure 5), the overall length is 150mm, see (Figure 7) for details of the arrangement;...
- Page 13 Square rib using tape and structural adhesive Clamp base Diamond-shaped rib using elevating strips and structural adhesive. Strip ends tightened to clamps FIGURE 7 Square rib using tape andstructural adhesive Clamp base Diamond-shaped rib using elevating strips and structural adhesive. Strip ends tightened to clamps FIGURE 8...
- Page 14 ⑦ Install the clamp strip onto the product according to the site clamp arrangement (Figure 9), after the installation is completed, put the product onto the clamp and adjust the product position, the edge of the short side of the product should be 12±3mm away from the edge of the square rib (Figure 10), the contact distance between the long side and the clamp should be ≥...
- Page 15 Product Clamp base ≥ 12 ≥ 12 FIGURE 11 ⑧ Finally, cover the first product with the clamp cover on the first row of clamps and fasten it with washers and nuts (Figure 12) to complete the installation of the first product Product Nut locking FIGURE 12...
- Page 16 ⑨ Referring to the installation procedure for the first product, complete the installation of the second product in turn (Figure 13) FIGURE 13 ⑩ Put the clamp cover on the base of the second horizontal row of clamps and fasten it with washers and nuts (Figure 14) Product Nut locking...
- Page 17 Follow the above installation sequence until all products in the first row have been installed, then tighten the nuts on the last row of clamps to fix the coverboard, so that the first row of products installation is finished (Figure15) FIGURE 15 The second row of products is installed with reference to the first row of installation, and then the third and fourth rows are installed in turn ..
- Page 18 Other forms of installation of angle chipped colour steel tile roofing: Angle-chipped colour steel tile ribs are all diamond-shaped ribs (Figure 17) FIGURE 17 ① First determine the installation position of the clamp, then carry out the snapline as the installation axis, the centre line of each row of the clamp should be 816±2mm apart, note that the snapline is at an angle of 90 degrees to the rib of the colour steel tile (Figure 18) FIGURE 18...
- Page 19 FIGURE 21 Elevating strip FIGURE 22 ③ Using elevating strips on the diamond-shaped rib (Figure 21), with one end of the strips pressed against the side of the clamp and the position of each strip as shown in the diagram (Figure 22).
- Page 20 ① First determine the installation position of the clamps, then carry out the snapline as the installation axis, the centre line of each row of clamps should be 816±2mm apart, note that the snapline is at an angle of 90 degrees to the rib of the colour steel tile (Figure 24) FIGURE 24 ②...
- Page 21 FIGURE 27 Elevating Strip FIGURE 28 ③ Use elevating strips on the round rib (Figure 27), one end of the strip is placed close to the side of the clamp, and in the non-clamp position the strip is placed in the middle of the 2 products.
- Page 22 Low standing seam colour metal roofing installation: The low standing seam (single lock) colour metal roof consists entirely of square ribs (Figure FIGURE 29 ① First determine the installation position of the clamps, then carry out the snapline as the installation axis, the centre line of each row of clamps should be 816±2mm apart, note that the snapline is at an angle of 90 degrees to the rib of the colour steel tile (Figure 30) ②...
- Page 23 FIGURE 33 5*10 Tape 5*10 Tape FIGURE 34 ③ Use structural adhesive plus tape on the square rib (Figure 33), square rib position using 5mm thick, 10mm wide tape, tape placed on both sides of the clamps where there are clamps, tape placed in the middle of 2 products and in the middle of the product without clamps (Figure ④...
- Page 24 Metal Roofing Installation: ● Klip-Lok 700 colour steel tile rib is made of Square rib (Figure 35); FIGURE 35 ① Mark the position of Galaxy and the clamps with snapline, the centre line of each row of the clamp is 816±2mm apart, note that the snapline is perpendicular to the ridges of Klip-lok roofsheet(Figure 36) FIGURE 36...
- Page 25 ② Install the clamp base on the square rib according to the position of the snapline, and use the external hexagonal bolt to lock the clamp base for installation (Figure 37)as shown below(Figure 38); FIGURE 37 FIGURE 38...
- Page 26 ③ Install tape and structural adhesive on the non-bracketed rib for structural gluing. The width of the tape is 8mm, with a height of 8mm. The surface of the structural adhesive should be higher than the surface of the tape to ensure that the back of the product can fully contact with the adhesive (Figure 39).
- Page 27 5.8 PRINCIPLES FOR THE ARRANGEMENT OF PRODUCTS ON DIFFERENT METAL ROOFINGS ● Each Galaxy product should be fitted with a minimum of 3 clamps in the direction of the two long sides ● When the number of clamps is 4, the mounting position of the clamps on the product should be adjusted appropriately ●...
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Page 28: Electrical Installation
ELECTRICAL INSTALLATION 6.1 ELECTRICAL PERFORMANCE ●The nominal values of electrical performance parameters such as Isc, Voc and Pmax of Galaxy Plus products have an error of ±3% from those under standard test conditions. Standard test conditions for Galaxy Plus products: irradiance 1000 W/m2, cell temperature 25° C, atmospheric mass AM 1.5. - Page 29 6.2 CABLE AND CONNECTING WIRES ● Galaxy Plus products shall be connected by using IP67-rated junction boxes, which shall provide safe protection for the conductors and their corresponding connections, and accessible protection for non-insulated live parts. The junction box consists of a connected cable and IP67-rated connectors to facilitate a series connection between Galaxy Plus products.
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Page 30: Material Preparation
6.4 BYPASS DIODE ● The cell strings within a solar module are protected by bypass diodes in parallel and encapsulated in a junction box. When a hot spot phenomenon occurs locally in a module, the diode will activate so that string current no longer flows from the hot spot cells, thus limiting module heating and performance loss. - Page 31 Galaxy G4 product Extension cable ＋ roof substrate serial wire FIGURE 46 PRODUCT JUMPER CONNECTION OPERATION INSTRUCTIONS (FRONT VIEW) ④ When a group of series connections are connected as shown in the drawing, the remaining group of "+" and "-" pole terminals are connected to the combiner connector or combiner box. ⑤...
- Page 32 ELECTRICAL CONSTRUCTION PROCESS 7.1 ELECTRICAL CONSTRUCTION PROCESS ● Operating conditions ① Assembly of product array is completed. ② Installation of inverter and distribution box is completed. ● Preparation of main tools ① Impact drill: For drilling holes in the installation position of PVC and other conduit clips. ②...
- Page 33 ④ AC and DC cables should be run in different conduits to ensure safety. ⑤ After the cable is installed, the joints should be glued and sealed to prevent water from seeping into the conduit. The opening of exposed conduits should be plugged with a soft cloth to avoid the entry of foreign objects.
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Page 34: Operation And Maintenance
OPERATION AND MAINTENANCE Products require regular inspection and maintenance, especially during the warranty period. To ensure optimum performance, GOODWE recommends the following measures: 8.1 VISUAL INSPECTION: Visual inspection of the product for damage or other conspicuous features, focusing on the following: ①... - Page 35 8.2 CLEANING ① Dust and dirt on the surface of the product will reduce the power output. GOODWE recommends using a sponge or soft cloth containing water to wipe the glass surface and strictly forbids the use of cleaning agents containing acids or alkalis to clean the product.
- Page 36 ② First rinse the product with clean water, and then wipe the water stains dry with a soft cloth, it is strictly prohibited to use corrosive solvents to clean or wipe PV products with hard objects. ③ PV products should be cleaned at irradiance below 200W/m2, preferably when there is no sunlight or in the morning and evening.
- Page 37 GALAXY PLUS INSTALLATION MANUAL APPENDIX 1.BOM List Angle ridge type clamp kit (Customized Standard) Function Assemble to form a fixture Quantity main clamp Function Assemble to form a fixture Quantity clamp component Function Assemble to form a fixture Quantity clamp coverplate Function Assemble to form a fixture Quantity...
- Page 38 GALAXY PLUS INSTALLATION MANUAL Function Placed on diamond shaped peaks to support panels Quantity 232mm elevating strip Function Placed in the slot of the fixture to fix panels Quantity clamp strip Standing seam type clamp kit (Customized Standard) Function Assemble to form a fixture Quantity Main clamp Function...
- Page 39 GALAXY PLUS INSTALLATION MANUAL Function Assemble to form a fixture Quantity M6 bolt Function Assemble to form a fixture Quantity M6 screw Function Placed on diamond shaped peaks to support panels Quantity 232mm elevating strip Function Placed in the slot of the fixture to fix panels Quantity clamp strip Low standing seam type clamp kit (Customized Standard)
- Page 40 GALAXY PLUS INSTALLATION MANUAL Function Assemble to form a fixture Quantity clamp component Function Assemble to form a fixture Quantity clamp coverplate Function Assemble to form a fixture Quantity M6 bolt Function Assemble to form a fixture Quantity M6 screw Function Placed in the slot of the fixture to fix panels Quantity...
- Page 41 Clamp kit （ Overseas） (Customized Standard) Function Assemble to form a fixture Quantity clamp Function Assemble to form a fixture Quantity M6 bolt Function Assemble to form a fixture Quantity M6 screw Function Assemble to form a fixture Quantity clamp strip...
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