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aquasant mipromex MAT 4110 Operating Instructions Manual

Analog transmitter device
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Analog Transmitter device
MAT 4110/4190/4220/4240/4260
 Analog evaluation signal
 Display of %-/ mA-/ Pulses
 1 or 2 Measuring
 Analog output 4–20 mA
 Limit value with relay or OC output
 MAT-Version V1.1x
 Technical specifications
 Operating
 Commissioning
 Installation
Aquasant Messtechnik AG | Postfach 107 | Hauptstrasse 22 | 4416 Bubendorf | Switzerland
T: +41 61 935 50 00 | info@aquasant-mt.com | www.aquasant-mt.com
mipromex
for monitoring product
measurement values
OPERATING MANUAL

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  • Page 1  MAT-Version V1.1x  Technical specifications  Operating  Commissioning  Installation mipromex for monitoring product measurement values Aquasant Messtechnik AG | Postfach 107 | Hauptstrasse 22 | 4416 Bubendorf | Switzerland T: +41 61 935 50 00 | info@aquasant-mt.com | www.aquasant-mt.com...
  • Page 2 Dear Customer Congratulations! With this system you have chosen a high performance unit of the famous mipromex line from Aquasant Messtechnik AG. The analog transmitter MAT for one or two measuring circuits changes the normed impedance measuring signal of a pipe- or bar-probe into a 4 - 20 mA signal.

  • Page 3: Using This M Anual

    Operating Manual V17828/9 Using this m anual Symbols and conventions In this document the following conventions are used at formatting to differentiate text elements.  The names of equipment pieces are written in BOLD.  Example: mipromex In this document the following terms and symbols are used for special program messages: Emphasized symbols and notices and their meaning: Mortal Danger: Step by step:...

  • Page 4: Table Of Contents

    mipromex Typ MAT 4* I ndex Security and precautions --------------------------------------------------------------------------- 6 1.1. I nstallation -------------------------------------------------------------------------------------- 6 1.2. Setup --------------------------------------------------------------------------------------------- 6 1.3. Hazardous Area protection --------------------------------------------------------------------- 6 1.3.1. Following notices must be observed: ---------------------------------------------------------------------- 7 1.4. SI L Safety I ntegrity Level ---------------------------------------------------------------------- 7 1.5.
  • Page 5 Operating Manual V17828/9 5.2. Com m issioning the m iprom ex w ith a bar probe -------------------------------------------- 28 5.2.1. Oil detection in process- or rain-water with float ------------------------------------------------------ 28 5.2.2. Foam detection ---------------------------------------------------------------------------------------------- 28 5.3. Electronic calibration M TI , basic equalization ---------------------------------------------- 29 5.4.

  • Page 6: Security And Precautions

    mipromex type MAT 4* Security and precautions The following points must be considered at installation and setting up of microprocessor units 24 V AC/DC of Treina Electronics AG: 1.1. Installation ∫ The units are IP20 according to EN 60529 and must be protected against e.g. splash water or pollution exceeding the degree of pollution 2.

  • Page 7: Following Notices Must Be Observed

    Warranty claims Your measuring system had to undergo a precise final inspection at the factory. Interventions are only allowed to be carried out by a competent person. Warranty according to Aquasant Messtechnik AG warranty. 1.8. Waste disposal of electrical and mechanical components The disposal of the components must be carried out in compliance with the country valid regulations.

  • Page 8: Mipromex Type Description

    mipromex type MAT 4* mipromex type description mipromex Pic. 1 2.1. MAT-Hardware types MAT 4110 1 measuring circuit with 1 analog output and 1 limit value output OC MAT 4110/220 2 measuring circuits with 1 analog outputs each (not potentially separated against each other) and 1 limit value output OC each.

  • Page 9: Mipromex Type Code

    Operating Manual V17828/9 2.1.1. mipromex type code: hazardous area protection special functions additional software code analog and relay outputs measuring prints, analog input, digital inputs higher ranking function basic function device function mipromex device generation M = mipromex A = Analog I = Interface L = Level P = Product...

  • Page 10: Software Versions

    mipromex type MAT 4* 2.2. Software Versions 2.2.1. Basic The standard operating software is used for all basic hardware units. The basic functions are identical for all software versions; you can use them on all the units. Software versions are marked according to NAMUR EN53. Example: MAT 4110 V1.1x...

  • Page 11: Basic Functions

    2.5. Function A product surrounding or filling an Aquasant-mt impedance pipe or bar probe you varied the impedance in function of the dielectrical constant and/or conductivity characteristics of organic products or aqueous solutions as, well as the immersion depth of the active part of the bar probe .

  • Page 12: Structure Of Data Input (Parameterization)

    mipromex type MAT 4* Structure of data input (parameterization) 3.1. General To select a menu point or to go forward/ "next" step in the menu, use the OK button. The function of the OK button is shown in the inversed bar at the bottom of the display. The position number of the actual menu item is displayed at bottom left.

  • Page 13: Graphic Display

    Operating Manual V17828/9 3.3. Graphic display The format of the display is as follows: Every menu position, parameter and device unit can be set active or inactive (not visible) according to the function of the device. The display is also adjusted to the function of the device. 3.3.1.

  • Page 14: Menu Parameter Settings

    mipromex type MAT 4* Description of the 1 measuring position 1 Pos. QLA12345 678 Change and input in Menu 3.1.1. Display of the measured value 100.0 % Actual calibrated meas.value display in % 3750 Imp measured value display in pulses ▲▼...

  • Page 15: Program Structure With Parameters Of The Analog Transmitter

    Operating Manual V17828/9 Program structure with parameters of the analog transmitter Legend:    = Select / = Input / = Display /  = only available with activation code Menu-Code Parameter      Basic settings 1.1.

  • Page 16: Test Functions

    mipromex type MAT 4* Legend:    = Select / = Input / = Display /  = only available with activation code Menu-Code Parameter 3.1.4. Manual input of the zero point (Offset)       ...

  • Page 17: Chart 4 Program Structure

    Operating Manual V17828/9 Legend:    = Select / = Input / = Display /  = only available with activation code Menu-Code Parameter Display m odes Analog output 1 in %      Analog output 2 in % ...

  • Page 18: Description Of The Menu, Program Structure General, For All Mipromex Units

    If you change the password (under point 1.3.) every user has to log-in using the new password! Note: If you loose the new password, contact aquasant-mt to obtain an override password. After the input password and leave the parameter that remains one hours use.
  • Page 19 Operating Manual V17828/9 [1.2.] Time/Date Correction of device time and date. The time is displayed in hours, minutes and seconds. Daylight saving time is not adjusted automatically! The date is displayed in day, month and year. The device time is used for the protocol logger.
  • Page 20 Tel.: ok b After pressing the utton the display changes to the next menu item. +41(0)61 9355000 Email: info@ / info@aquasant-mt.com aquasant-mt.com 1.5.2. Next ok b After pressing the utton the display changes back to the sub menu Contact 1.5 Web: www.

  • Page 21: [2.] Device Specs

    Operating Manual V17828/9 [1.7.] Activation code With the activation code, several optional dutiable softw are packages/ functions can be activated. You can M K 220 obtain the activation code by ordering the optional packages/functions (e.g. Article-No.: 02.05.03.0019 depending on the serial-number The activation code is and can not be used for other devices.

  • Page 22: [3.] Signal Settings

    mipromex type MAT 4* [2.3.] Number of measuring circuits (1. measuring circuit, skip 3.1/4.1) Here is displayed if there is one or two measuring circuits activated. Battery type The inserted battery type is displayed. The battery has not to be charged before using the mipromex. The battery lifetime of 10 years guarantees that no data loss will occur.
  • Page 23 Operating Manual V17828/9 [3.1.1.] Input Pos. No. You have the possibility to store a Tag No. for the probe in the mipromex. The field is alphanumerical. define your position- Input Tag.-No.: 1. use -buttons to input the alpha-numerical position number or Tag-number, 11-characters max.

  • Page 24: [5.] Measuring Range

    mipromex type MAT 4* [3.1.8.] Signal filter With the free selectable filter time constant (max 30 seconds) you can attenuate the raw measuring signal. A way to center the displayed and power output values Signal filter Input the filter constant 1.

  • Page 25: [7.] Test Functions

    Operating Manual V17828/9 [6.1.] Select measuring circuit 1 or 2 Select the active measuring circuit for the next steps. Select meas. circuit ok b After pressing the utton the display changes to the selected measuring circuit menu (1). 6.1.2 selected menu item is inverted 6.1.

  • Page 26: [8.] Programmable Ma Output

    mipromex type MAT 4* [7.1.] Select measuring circuit 1 or 2 Select the active measuring circuit for the next steps. Select meas. circuit ok b After pressing the utton the display changes to the selected measuring circuit menu (1). 7.1.1 selected menu item is inverted 7.1.

  • Page 27: Commissioning Example

    Operating Manual V17828/9 Commissioning example Make sure the connections in the Monorack or 19“-Rack are wired correctly and the probe is connected. The control unit mipromex is installed in the Rack and under tension. The green or red LED inside the MTI (measuring electronic) of the probe is lit. The vessel is empty;...

  • Page 28: Chart 8 Commissioning Of Oil Layer Detection

    mipromex type MAT 4* 5.2. Commissioning the mipromex with a bar probe 5.2.1. Oil detection in process- or rain-water with float Bar probe is installed and adjusted in the float. The bar probe must be dry and clean! Menu-Code Description Example Input Check the probe type...

  • Page 29: Chart 10 Electronic Calibration Operating Sequences

    Operating Manual V17828/9 5.3. Electronic calibration MTI, basic equalization An electronic calibration has only to be done at following occurrences:  Probes without reference electrode, flexible- or flat-probes where the m easured value inside the em pty vessel is smaller than 10 or bigger than 200 ...

  • Page 30: Chart

    mipromex type MAT 4* 5.4. Inspection release of the parameters Operating parameters (Settings at commissioning) Company Apparatus : Pos.-No Product mipromex : MAT Version: Measuring circuit 1 Probe, type Coax cable S/N: S/N: Measuring circuit 2 Probe, type Coax cable S/N: S/N: 5.4.1.

  • Page 31: Commissioning Protocol - Page 2 Of 2

    Operating Manual V17828/9 Menu- Meas. Description Example Input Code circuit Lim it value settings Limit value 6.1.2. Time delay, drop 6.1.4. Time delay, tension 6.1.5. FSL/FSH –Position 6.1.6. Limit value 6.1.2. Time delay, drop 6.1.4. Time delay, tension 6.1.5. FSL/FSH –Position 6.1.6.

  • Page 32: Fault Finding

    mipromex type MAT 4* Fault finding All mipromex –microprocessor units are equipped with a diagnostic system, which makes fault finding easier and facilitates quicker correction in case of malfunction occurrence. 6.1. After power on 7.1.1. Technical error; All oder Nv Init from Flash oder low Battery The error message can have different origin.
  • Page 33 Operating Manual V17828/9 1. Short circuit or circuit break. Change connection wires on clamp 1 / 2 of probe electronic. ∫ Check connections of measuring electronic MTI 2. Hazardous area output microprocessor unit mipromex or measuring electronic MTI defective  ∫...

  • Page 34: Display Error

    mipromex type MAT 4* LEDs on MTI measuring electronic are ON 6. Range control active, measured value > 3750 ∫ Scheck with 0-point function under Menu 5.3, perform new basic calibration ∫ Probe not covered (empty), coax cable or probe defective (coax plug wet) ∫...

  • Page 35: Wiring Diagramm

    Operating Manual V17828/9 Wiring diagram 7.1. Measuring electronic/probe with fix connection Pic. 2 Wiring diagram 2 x 0.75 mm shielded (both sides earthed in switch room and probe head) MTI housing and probe are connected to the (factory/plant) equipment earths Mains 24 V AC 50/60 Hz /DC ±10 % control voltage, polarity independent, without inductive load Equipotential bond An equipotential bond must be fitted between the control room earth and the equipment earth...

  • Page 36: Pic. 3 Fi 32 Female Multipoint Connector To Mat 4110

    mipromex type MAT 4* 7.2. Connections to female multipoint connector with 32 poles, type: MAT 4110 M icroprocessor units w ith one m easuring circuit input Connections to fem ale m ultipoint connector FI 32 LECTRICAL Euro plug-in card pin assignment z2 / K1 Measuring circuit 1st measuring probe 24 V-Version...

  • Page 37: Pic. 4

    Operating Manual V17828/9 7.3. Connections to female multipoint connector with 32 poles, type: MAT 4220/4240 M icroprocessor units w ith tw o m easuring circuit inputs Connections to fem ale m ultipoint connector FI 32 LECTRICAL Euro plug-in card pin assignment z2 / K1 Measuring circuit 1st measuring probe 24 V-Version...

  • Page 38: Pic

    mipromex type MAT 4* 7.1. Connections to female multipoint connector with 32 poles, type: MAT 4190/4260 M icroprocessor units w ith one m easuring circuit input Connections to fem ale m ultipoint connector FI 32 LECTRICAL Euro plug-in card pin assignment z2 / K1 Measuring circuit 1st measuring probe 24 V-Version...

  • Page 39: Connection Print To Mipromex

    Operating Manual V17828/9 7.2. Printed circuit board for 19"-Rack, Monorack, Wall- and Table Top housing The Cage Clamp® connection clamps for cable diameter 0.08 – 2.5 mm bared length 5 – 6 mm /0.22 in (without cable cover) are mounted with a special pre spanning tool. Color coding: To the blue clamps: connection of the intrinsically safe field circuit.

  • Page 40: Earthing Principle

    mipromex type MAT 4* 7.3. Earthing of microprocessor units and probes Equipotential bond and correct earthing for the hazardous area protection and against disturbances of the data transmission Pic. 7 Earthing principle Page 40...

  • Page 41: Technical Data

    Operating Manual V17828/9 Technical Data 8.1. mipromex Analog transmitter type: MAT 4110 Construction Ambient temperature 19“-plug in module, with aluminum-steel housing; IP 20 0 °C ... 45 °C Assembly Storage temperature 19“-Rack type MR 7; 3 HE (Europ.sizes) –20 °C ...+45 °C, ideally 20 °C Monorack type MRM2;...
  • Page 42 mipromex type MAT 4* 8.2. mipromex Analogtransmitter type: MAT 4190 Construction Signal transmission 19“-plug in module, with aluminum-steel housing; IP 20 1 measuring circuit, pulse modulated supply signal Assembly Signal line short circuit 19“-Rack type MR 2; 3 HE (Europ.sizes) power input max.

  • Page 43: Operation Display

    Operating Manual V17828/9 8.3. mipromex Analog transmitter type: MAT 4220/4240 Construction Storage temperature 19“-plug in module, with aluminum-steel housing; IP 20 –20 °C ...+45 °C, ideally 20 °C Assembly Measurement range 19“-Rack type MR 7; 3 HE (Euro) 0 – 3700 pulses Monorack type MRM2;...
  • Page 44 mipromex type MAT 4* 8.4. mipromex Analogtransmitter type: MAT 4260 Construction Signal transmission 19“-plug in module, with aluminum-steel housing; IP 20 2 measuring circuit, pulse modulated supply signal Assembly Signal line short circuit 19“-Rack type MR 2; 3 HE (Europ.sizes) power input max.
  • Page 45 Operating Manual V17828/9 8.5. Measuring electronic MTI for measuring probes Probes with separate or integrated measuring electronic MTI Hotspots structure Aluminium gush, Inox or Polyester-protection housing IP 65 – MTI – measuring electronic in protection housing – Cover and screw are saved –...
  • Page 46 mipromex Typ MAT 4* 8.5.1. Technical Data MTI . . . / . Construction/design type Basic calibration range Plug-in measuring electronic with stainless steel cover in protection housing, with coax connection MTI .../. 0 up to 16, 0 to 500 pF Installation Monitoring frequency Protection housing with mounting holes, plug-in electronic insert,...
  • Page 47 Data saving during power cuts ........42, 44 Analog outputs mA (display) ........... 13 Data saving during power cuts MAT 4110 ......41 Aquasant Measuring Technique Ltd, Switzerland ....ii Data saving during power cuts MAT 4220/4240 ....43 Aquasant Messtechnik AG, Schweiz ........ii Detection of oil in process or rain water ......
  • Page 48 mipromex Typ MAT 4* Error, technical- ............26, 31 Error, technical- level .......... 36, 37, 38 Ex- Supply/connection hazardous area MTI ......46 Key –C- =/back/delete/ ..........12 Key description .............. 12 Key –down- ..............12 Key functions ..............12 Key in Password, (display) ..........18 factory settings ..............20 Key –left- ..............
  • Page 49 Operating Manual V17828/9 Menu Code parameter ......... 15, 16, 17 Purpose ..............42, 44 Menu Controller function ..........16 Menu description,- ............18 Menu Limit values ............16 Menu parameter settings ..........14 Monitoring ............... 42, 44 Rack, 19 ............... 27 Monitoring frequency MTI ..........
  • Page 50 mipromex Typ MAT 4* Switching hysteresis MAT 4110 ........41 Switching hysteresis MAT 4220/4240 .......43 Symbols ................. 3 Version, 24 V ............36, 37, 38 Version, manual ............... ii Version, MTI ..............46 Version, software ..........10, 15, 21 Technical Data ...............41 Technical error ............

This manual is also suitable for:

Mipromex mat 4190Mipromex mat 4220Mipromex mat 4240Mipromex mat 4260

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