Wisconsin GABLE 7500 Series Instruction Manual

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GABLE 7500 SERIES

ASH - MAPLE - OAK

G E N E R A L I N S T R U C T I O N M A N U A L

WGC Cedar, Maple, Oak Series Instruction Manual

- Greenhouse Frames by WGC/Conley's Manufacturing - Glazing by Amerilux International - Doors by Plyco Corp - Equipment by J&D Manufacturing -

Distributed by Wisconsin Greenhouse Company (Equipment Subject to change)

GENERAL CONTRACTORS LICENSE NO. 323391-B

1 | GABLE 7500 SERIES

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Page 1 WGC Cedar, Maple, Oak Series Instruction Manual - Greenhouse Frames by WGC/Conley's Manufacturing - Glazing by Amerilux International - Doors by Plyco Corp - Equipment by J&D Manufacturing - Distributed by Wisconsin Greenhouse Company (Equipment Subject to change) GENERAL CONTRACTORS LICENSE NO. 323391-B...
Page 2 2 | GABLE 7500 SERIES...
Page 3: Table Of Contents
GUTTER INSTALLATION ----------------------------------------------------------------------------------------------------- Page 18 - 19 END WALL UPRIGHT INSTALLATION ----------------------------------------------------------------------------------- Page 20 - 22 END BAY CABLE INSTALLATION ----------------------------------------------------------------------------------------- Page 23 STRINGER CABLE INSTALLATION---------------------------------------------------------------------------------------- Page 24 KNEE BRACE INSTALLATION ---------------------------------------------------------------------------------------------- WISCONSIN GREENHOUSE COMPANY | 608.284.7336 | wisconsingreenhousecompany.com | I...
Page 4: Introduction
DO NOT REFUSE SHIPMENT AS THIS IS YOUR PROPERTY AND REFUSAL CAUSES UNNECESSARY DELAYS AND SHORTAGE EXPENSES. ARRANGE WITH CARRIER WITHIN 15 DAYS TO INSPECT AND MAKE REFERENCE THERETO ON THE FREIGHT BILL. CONSULT YOUR CARRIER FOR DISPOSITION OF DAMAGED ARTICLES. 1 | GABLE 7500 SERIES...
Page 5: Warranty
BE RESPONSIBLE FOR ANY DAMAGES TO GREENHOUSE COVERINGS, STRUCTURES, CROPS OR EQUIPMENT WHEN USED IN CONDUCTION WITH OUR TUBE - LOCK, OR ANY OTHER LOCKING DEVICE MANUFACTURED BY WGC/CONLEY'S MANUFACTURING AND SALES OR OTHERS. WISCONSIN GREENHOUSE COMPANY | 608.284.7336 | wisconsingreenhousecompany.com | 2...
Page 6: Grade And Prepare The Building Site
CORNER POINT 1 THE CORNER STAKE CORNER POINT 1 SEE PAGE 7 FOR GUTTER CONNECTED HOUSES SEE PAGE 7 FOR GUTTER CONNECTED HOUSES FIGURE 1 - LOCATING CORNER POINT 2 3 | GABLE 7500 SERIES FIGURE 1 - LOCATING CORNER POINT 2...
Page 7 ARE EQUAL FIGURE 3 - DIAGONAL METHOD CREATE A 90° ANGLE TO LOCATE STRING LINE FOR THIRD CORNER DIMENSION A + DIMENSION B = DIMENSION C FIGURE 4 - TRIANGLE METHOD WISCONSIN GREENHOUSE COMPANY | 608.284.7336 | wisconsingreenhousecompany.com | 4...
Page 8: Find Column Centers
CENTERLINES WIDTH, AND NUMBER OF (DEPENDING ON ORDER OR UPRIGHTS. ENGINEERING PLANS) EXAMPLE: 30' WIDE BUILDING FIGURE 6 - LOCATING COLUMN CENTERS (2) UPRIGHTS SPACED AT 10'-0" SEE NOTE 1, PAGE 18 FOR OTHER SCENARIOS 5 | GABLE 7500 SERIES...
Page 9: Auger Column Holes
VARY THROUGHOUT LAYOUT) OFFSET 1/2 OF COLUMN SIZE OFFSET 1/2 OF COLUMN SIZE FIGURE 8 - OFFSETTING OF THE COLUMN SET LINES FIGURE 8 - OFFSETTING OF THE COLUMN SET LINES WISCONSIN GREENHOUSE COMPANY | 608.284.7336 | wisconsingreenhousecompany.com | 6...
Page 10: Slope Lines
2. MARK THE END WALL UPRIGHTS IN THE SAME MANNER. PLEASE NOTE THAT THE OFFSETS FOR END WALL INTERMEDIATE COLUMNS MAY BE DIFFERENT THAN THE OFFSET OF THE SIDE WALL COLUMNS DUE TO THE DIFFERENCE IN COLUMN SIZE. THE CENTER LINES OF COLUMNS MUST BE THE CENTER LINE END WALL COLUMNS. 7 | GABLE 7500 SERIES...
Page 11: Mark Columns
CONCRETE BE SURE THERE ARE NO UNDERGROUND OR OVERHEAD WIRES, WATER PIPES, GAS LINES, ETC.. ON OR NEAR THE JOB SITE. SEE PAGE 6 FOR HOLE AUGURING FIGURE 11-SETTING THE COLUMNS WISCONSIN GREENHOUSE COMPANY | 608.284.7336 | wisconsingreenhousecompany.com | 8...
Page 12: Assembling Webbed Truss
#H0000829 (ENGR) #B9970850 W/ #N9970320 LOWER CHORD 1/2" X 2 3/4" M.B. #B9970850 W/ #N9970320 (2) 3/8" X 2 3/4" M.B. #B9970510 W/ #N9970300 DETAIL 4 (2) 1/2" X 2 3/4" M.B. #B9970850 W/ #N9970320 9 | GABLE 7500 SERIES...
Page 13 3/8" X 2 3/4" M.B. #B9970510 W/ #N9970300 3/8" X 2 3/4" M.B. #B9970510 W/ #N9970300 1/2" X 2 3/4" M.B. #B9970580 W/ #N9970320 FILLER TUBES LOWER CHORD DETAIL 6B DETAIL 6A WISCONSIN GREENHOUSE COMPANY | 608.284.7336 | wisconsingreenhousecompany.com | 10...
Page 14: End Wall Truss Assembly
4. REFER TO BUILDING SUPPLEMENTAL FOR TRUSS CONNECTION TO COLUMNS, PAGE 9, NOTES 4 AND 5. REFER TO FIG. 13 ON PAGE 12 FOR LOCATIONS OF DETAILS SHOWN ABOVE. 11 | GABLE 7500 SERIES REFER TO FIG. 13 ON PAGE 12 FOR LOCATIONS OF DETAILS SHOWN ABOVE.
Page 15: Webbed Truss Section
WISCONSIN GREENHOUSE COMPANY | 608.284.7336 | wisconsingreenhousecompany.com | 12...
Page 16 SEE PAGE 24, FOR OTHER OPTIONS PURCHASED. THIS DRAWING IS A REPRESENTATION. TRUSSES DEPICTED MAY NOT BE THE TRUSSES DEPICTED MAY NOT BE THE SAME AS THE TRUSSES YOU HAVE SAME AS THE TRUSSES YOU HAVE PURCHASED. 13 | GABLE 7500 SERIES PURCHASED.
Page 17 COVERING THEN THE RIDGE PURLIN NEEDS TO BE BOLTED TO THE LOWER SET OF HOLES. PROVIDED THE ROOF IS TO BE GLAZED WITH POLYETHYLENE COVERING THEN THE RIDGE PURLIN NEEDS TO BE BOLTED TO THE UPPER SET OF HOLES. WISCONSIN GREENHOUSE COMPANY | 608.284.7336 | wisconsingreenhousecompany.com | 14...
Page 18: End Wall Truss Section
10. SET THE REMAINING TRUSSES AND PURLINS FOLLOWING THIS METHOD. PURLIN 9 1/2" PURLIN RIDGE 9-1/2" PURLIN 9 1/2" PURLIN RIDGE 9-1/2" END WALL TRUSS 3RD TRUSS END WALL TRUSS 3RD TRUSS 2ND TRUSS 2ND TRUSS SLOPE SLOPE FIGURE 15 FIGURE 15 15 | GABLE 7500 SERIES...
Page 19: Gutter Installation
5 3/4" CONNECTION ENDWALL 8 9/16" GIRT ENDWALL ENDWALL NOTE: ENDWALL COLUMN COLUMN CAULK LAPPED END BEFORE COVERING DETAIL 1 DETAIL 1A BOLTING TOGETHER, WITH 8mm TWINWALL C9970080 CAULKING BUTYL FLEX SHOWN WISCONSIN GREENHOUSE COMPANY | 608.284.7336 | wisconsingreenhousecompany.com | 16...
Page 20 (4) #B9970226-5/16" X 3/4" MACHINE BOLT WITH RUBBER WASHER (4) N9970290-5/16" HEX NUT GUTTER END CAP #G0091400 STOP GUTTER COLUMN TO TRUSS CONNECTION COLUMN NOTE: CAULK LAPPED END BEFORE DETAIL 4 BOLTING TOGETHER, WITH C9970080 CAULKING BUTYL FLEX 17 | GABLE 7500 SERIES...
Page 21: End Wall Upright Installation
2 X 4 WITH STAKES HIGH END OR LOW END OF BUILDING FOUNDATION IMPORTANT BE SURE TO ASSEMBLE END WALL COLUMN TUBES TO TOP CHORD AS SHOWN IN DETAIL 1, PAGE 19, BEFORE POURING CEMENT. WISCONSIN GREENHOUSE COMPANY | 608.284.7336 | wisconsingreenhousecompany.com | 18...
Page 22 FROM THE EXPOSED END WALLS. THESE ASSEMBLIES ARE PROVIDED SOLELY AS MEANS OF PREVENTING THE WEIGHT OF THE UPRIGHT COLUMNS FROM FORCING THE GUTTER COLUMNS OUT. 2 X 4 WITH STAKES END WALL UPRIGHT (ROUND SHOWN) AUGURED HOLE CLAMP TUBE LEG BRACE NAIL DETAIL 2 19 | GABLE 7500 SERIES...
Page 23: End Bay Cable Installation
SPLICE 1/4" CABLE TO CHEVRON SPLICE GUTTER GUTTER COLUMN TO TOP CHORD CONNECTION SIDE WALL COLUMN SIDE WALL COLUMN DETAIL 5B - BUILDING OVER 30'-0" DETAIL 5A - BUILDING UNDER 30'-0" WISCONSIN GREENHOUSE COMPANY | 608.284.7336 | wisconsingreenhousecompany.com | 20...
Page 24 14-14 X 1" 3/8" X 1 1/4" TEK SCREW HEX BOLT #S9970052 #B9970450 B.O.C. TURNBUCKLE NUMBER 2 NUMBER 3 #T0000140 B.O.C. COLUMN COLUMN 3/8" X 1 3/4" CARRIAGE BOLT #B9971605 WITH 3/8" HEX NUT #N9970300 DETAIL 8 21 | GABLE 7500 SERIES...
Page 25 9. TIGHTEN THE TURNBUCKLES UNTIL THE BUILDING IS PLUMB. THEN TIGHTEN THE SPECIFIED BOLTS THAT CONNECT THE TURNBUCKLE TO THE CLAMP. NOTE: SOME ENGINEERED BUILDINGS WILL REQUIRE ADDITIONAL X-BRACING LOCATIONS, PLEASE REFER TO ENGINEERING PLANS. WISCONSIN GREENHOUSE COMPANY | 608.284.7336 | wisconsingreenhousecompany.com | 22...
Page 26: Stringer Cable Installation
#C9970230 CLAMP #C0102250 (RND COL.) --------- #C0102245 & #C0102246 #C0102232 DETAIL 12 (SQ COL.) SEE ABOVE 3/8" X 1 3/4" CARRIAGE BOLT (RND) ENDWALL UPRIGHT -------------- (RND SHOWN) 3/8" X 1 1/4" HEX BOLT (SQ) 23 | GABLE 7500 SERIES...
Page 27: Knee Brace Installation
3/8" X 1 1/4" HEX BOLT (SQ STD) #B9970450 #C0102298 (ENGR RND 1PCS) #C0102230 (STD SQ 2PCS) 1/2" X 1 1/4" HEX BOLT (SQ ENGR) #B9970790 #C0102229 (ENGR SQ 2PCS) COLUMN INTERIOR COLUMN WISCONSIN GREENHOUSE COMPANY | 608.284.7336 | wisconsingreenhousecompany.com | 24...
Page 28 WISCONSIN GREENHOUSE COMPANY 608.284.7336 • 2190 Pennsylvania Ave • Madison, WI 53704 info@wisconsingreenhousecompany.com wisconsingreenhousecompany.com WISCONSIN GREENHOUSE COMPANY | 608.284.7336 | wisconsingreenhousecompany.com | 25...