Summary of Contents for Allen Engineering Corporation ROP180-P
- Page 1 P O L I S H I N G R I D E R S ROP180-P SAFETY & OPERATIONS MANUAL Man ual Par t #: 08 074 8 | R evis io n : - Languag e: E n g lish | O r igin a l In stru cti on s...
- Page 2 No part of this manual may be reproduced or transmitted in any form or by any means, electronics or mechanical, for any purpose, without the express written permission of Allen Engineering Corporation (AEC). AEC assumes no responsibility or liability for any errors or inaccuracies that may appear in this manual.
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Page 3: Table Of Contents
Table of Contents GENERAL INFORMATION Sect No. Title Page Table of Contents ....................3 Limited Warranty ........................4 Information Contained in this Manual ..................5 Sound & Vibration Testing .......................6 Dealer Information / Ordering Parts ..................7 Model Number / Serial Number, Unit Identification ..............8 Technical Specifications ......................9 Engine Specifications ......................10 SAFETY ......................11... -
Page 4: Limited Warranty
BEYOND THE DESCRIPTION ON THIS DOCUMENT. 12. No Allen employee or representative is authorized to change this warranty in any way or grant any other warranty unless such change is made in writing and signed by an officer of Allen Engineering Corporation. Page 4... -
Page 5: Information Contained In This Manual
Complete any warranty requirements as specified by the engine manufacturer in their instructions found inside the manual box located on the back of the riding trowel operator’s seat. Your engine and clutch is not manufactured by Allen Engineering Corporation, Inc, and therefore is not covered under Allen Engineering Corporation, Inc warranty. -
Page 6: Sound & Vibration Testing
Sound & Vibration Testing GENERAL INFORMATION Sound Pressure Level Information: Sound pressure is “A” weighted . Measured at the operators ear position while the ride-on trowel is operating at full throttle on concrete in a manner most often experienced in “normal ” circumstances. Sound pressure may vary depending upon the condition of the concrete. -
Page 7: Dealer Information / Ordering Parts
GENERAL INFORMATION Your Dealer has Allen Engineering Corporation trained mechanics and original Allen replacement parts. Always contact the Allen Dealer who sold you this machine for Allen Certified repairs and replacement parts. Place Allen Dealer information below for future reference. -
Page 8: Model Number / Serial Number, Unit Identification
Model Number / Serial Number, Unit Identification GENERAL INFORMATION Manufacturer’s Codes: When ordering parts or requesting service information, you will always be asked to specify the model and serial numbers of the machine. The legends below specifically defines each significant character or group of characters of the Model Number and Serial Number codes. -
Page 9: Machine Specifications
Technical Specifications GENERAL INFORMATION Machine Specifications • Horse Power: ..............29.5 HP (22 kW) • Fuel Capacity: ......33 Pound Tank (8L) (Vapor Withdrawal ONLY) • Retardant Capacity: ................. 14 Gal • Steering System: ................. Hydraulic • Number of Operating Lights: ..............6 •... -
Page 10: Engine Specifications
Engine Specifications GENERAL INFORMATION Kohler Engine Information Model: ................WG972 Fuel Type: . -
Page 11: Section 1: Safety
SECTION 1 SAFETY SECTION 1: SAFETY 068521 Page 11... -
Page 12: Federal / State Warnings
Federal / State Warnings SECTION 1 SAFETY RESPIRATORY HAZARDS Grinding/cutting/drilling of masonry, concrete, metal and other materials can generate dust, mists and fumes containing chemicals known to cause serious or fatal injury or illness, such as respiratory disease, cancer, birth defects or other reproductive harm. -
Page 13: Manual Tag Safety Detail
Manual Tag Safety Detail SECTION 1 SAFETY Safety-Alert Signs This manual contains Safety-Alert Signs, as defined below, which must be followed to reduce the possibility of improper servi ce damage to the equipment or personal injury. Read and follow all Safety-Alert Signs included in this manual. -
Page 14: Spark Arrestor Notice / Hazard Symbols
Spark Arrestor Notice / Hazard Symbols SECTION 1 SAFETY Some states require that in certain locations arrestors be used on internal combustion engines. A spark arrester is a device designed to prevent the discharge of spark or flames from the engine exhaust. It is often required when operating equipment on forested land to prevent the risk of fires. -
Page 15: Operating Safety
Operating Safety SECTION 1 SAFETY Familiarity and proper training are required for the safe operation of this equipment! Equipment operated improperly or by untrained personnel can be dangerous! Read the operating instructions contained in both this manual and the engine manual and familiarize yourself with the location and proper use of all controls. •... -
Page 16: Engine Safety
Engine Safety SECTION 1 SAFETY Internal combustion engines present special hazards during operation and fueling. Read and follow the warning instructions in the engine owner’s manual and the safety guidelines below. Failure to follow the warnings and safety guidelines could result in severe injury or death. •... -
Page 17: Service Safety
Service Safety SECTION 1 SAFETY Poorly maintained equipment can become a safety hazard! In order for the equipment to operate safely and properly over a long period of time, periodic maintenance and occasional repairs are necessary. • ALWAYS disconnect the battery before servicing the equipment. •... -
Page 18: Propane Safety
Propane Safety SECTION 1 SAFETY ALWAYS ENSURE THAT THE WORK AREA IS WELL VENTILATED. PROPANE ENGINES ARE NOT SAFE TO RUN IN ENCLOSED AREAS! Facts About LP Gas - Propane As a fuel, Propane gas is unmatched for both safety and dependability. It has been used as a domestic household fuel for over half a century, and for over thirty years as an internal combustion engine fuel. - Page 19 Propane Safety SECTION 1 SAFETY Symptoms of a non-purge cylinder: • Relief valve opens due to over pressurized cylinder creating hazardous situation. • Moisture in the cylinder. • Buffer operates initially but shuts down when fuel mixture becomes too lean. Refilling &...
- Page 20 Propane Safety SECTION 1 SAFETY WARNING: THIS PROPANE EFI ENGINE CAN ONLY OPERATE ON PROPANE VAPOR WITHDRAWAL. INTRODUCING LIQUID PROPANE TO THE FUEL SYSTEM CAN LEAD TO FUEL RAIL AND INJECTOR DAMAGE. If you believe your engine has been exposed to liquid propane, shut it down immediately, purge the fuel lines of liquid, and connect the engine to a suitable propane vapor source.
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Page 21: Transportation Safety
Transportation Safety SECTION 1 SAFETY • Make sure the hitch and coupling of the towing vehicle are rated equal to, or greater than the trailer “gross vehicle weight rating.” • ALWAYS inspect the hitch and coupling for wear. Never tow a trailer with defective hitches, couplings, chains, etc. -
Page 22: Lifting Safety
Lifting Safety SECTION 1 SAFETY ALWAYS DO A THOROUGH INSPECTION OF THE SLINGS, CHAINS, AND HOOKS BEFORE ATTEMPTING TO LIFT THE MACHINE! OSHA has set forth guidelines which detail the use of Rigging Equipment for Material handling. This guideline is found under OSHA Standard Number: 1926.251 Please read and follow all guidelines found in this standard. - Page 23 Lifting Safety SECTION 1 SAFETY • When lifting the machine, all personnel must be clear of the machine. • DO NOT stand near or under the machine while it is being lifted. Lifting instructions using a hoist: • An optional lifting harness is available for purchase. Part Number 067568 •...
- Page 24 Pan Installation Safety - Lifting Jacks SECTION 1 SAFETY This section details the proper technique to utilize the Dolly Jack system in a safe manner to install concrete finishing pans. (NOTE: Images are for illustration purposes only) Use the appropriate set of lifting jacks that are designed for the machine you are lifting. 1.
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Page 25: Pan Installation Safety - Lifting Bridle
Pan Installation Safety - Lifting Bridle SECTION 1 SAFETY This section details the proper technique to utilize the lifting bridle system in a safe manner to install concrete finishing pans. (NOTE: Images are for illustration purposes only) Use a lifting sling (bridle) with a capacity of at least 2:1 weight ratio for the equipment being hoisted. -
Page 26: Section 2: Operation
SECTION 2 OPERATION SECTION 2: OPERATION Page 26 068521... -
Page 27: Introduction
Introduction SECTION 2 OPERATION This machine is built with user safety in mind. However, it can present hazards if improperly operated and serviced. Follow operating instructions carefully. If you have any questions about operating or servicing this equipment, please contact your Allen Engineering Dealer or AEC Customer Service at 800-643-0095 or 870-236-7751. -
Page 28: Machine Components / Features
Machine Components / Features SECTION 2 OPERATION Page 28 068521... - Page 29 Machine Components / Features SECTION 2 OPERATION 1. Propane tank - Fuel source (USE VAPOR DRAW TANK ONLY). 2. Machine lights - Used to illuminate the surrounding work area, 6 total. 3. Throttle pedal - Used to control rotor speed. 4.
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Page 30: Trowel Operation
Trowel Operation SECTION 2 OPERATION Operating The Riding Trowel To utilize your Allen Engineering ROP180 polisher to its fullest capacity the machine should be driven sideways (to the left or right).This will allow both polishing rotors to pass over the area during one pass. When the machine reaches the end of the slab make a 180 degree turn and repeat the Polishing Polishing... - Page 31 Trowel Operation SECTION 2 OPERATION Enable Machine Blades Before pressing the foot pedal gradually increase the motor’s speed until the desired operating speed is obtained. The machine trowel blades are enabled by the foot pedal (E). Hold down the pedal to enable the rotors to begin turning, release pressure off the pedal to stop the rotors.
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Page 32: Water System
Water System SECTION 2 OPERATION To fill the water tank • Remove the tank cap and pour in water, the tank holds 14 Gal or 52 L. The water tank has two outlets on the underside. One is a tank drain port and the other port is for a hose connection leading to the water spray pumps (2). - Page 33 Water System SECTION 2 OPERATION Spray Pump Fittings: 1. Pump 2. Filter 3. Fitting, Street Elbow 3/8” brass 4. Fitting, 3/8” x 1/4” FM to FM reducer 5. Fitting, One Touch Elbow 1/4” NPT to 3/8” hose 6. Fitting, One Touch Elbow 3/8” NPT to 3/8” hose DO NOT service the machine without proper safeguards in place.
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Page 34: Engine Display Unit
Engine Display Unit SECTION 2 OPERATION The Murphy PowerView 25 is a robust and compact engine and diagnostic display. It’s capable of monitoring electronic engine parameter data and on a back lit graphics display. The display is capable of handling sophisticated engine diagnostics as well as basic engine alarm/ shutdown. -
Page 35: Section 3: Service
SECTION 3 SERVICE SECTION 3: SERVICE 068521 Page 35... -
Page 36: Maintenance Schedule
Maintenance Schedule SECTION 3 SERVICE Periodic Maintenance Schedule The table below list basic trowel and engine maintenance. Refer to OEM engine manufacturer’s Operation Manual for additional information on engine maintenance. A copy of the engine operator’s manual was supplied with the machine when it was shipped. -
Page 37: Replacement Parts / Transportation Procedure
Replacement Parts / Transportation Procedure SECTION 3 SERVICE RP Rider, Replacement Parts Item # Part # Description 080583 Filter, Oil, for Kubota WG972 080584 Filter, Air, for Kubota WG972 049801 Hydraulic Filter, Spin-On 076646 Hose and Connector, 6ft for Vapor LP Tank 068157 Bearing, 1"... -
Page 38: Service Lifting Information
Service Lifting Information SECTION 3 SERVICE DO NOT service the machine without proper safeguards in place. In addition to a lift or the dolly jacks ensure jack stands machine. are used to support the • Ensure that all lifting devices have sufficient weight-bearing capacity. Approximate dry weight 1,970 lb / 894 kg. An optional lifting bridle is available and recommended for lifting the trowel. -
Page 39: Grease Points
Grease Points SECTION 3 SERVICE Grease Points • Hydraulic cylinder heim joints, 6 total. Four heim joints located on the left hand rotor assembly and two heim joints are located on the right hand rotor assembly. • Grease heim joints monthly. Use Mobilith SHC 220 grease or a grease with similar or equivalent properties. -
Page 40: Hydraulic Service
Hydraulic Service SECTION 3 SERVICE Hydraulic system service safety: • DO NOT check for leaks with your hands. • Ensure that the machine is powered off. • If applicable, DO NOT service a hot machine. Allow the machine to cool before servicing hydraulic components. •... - Page 41 Hydraulic Service Cont. SECTION 3 SERVICE Changing the Hydraulic Filter: The hydraulic filter is a spin on filter, its part number is 049801 NOTE: The filter is directly connected to the mainframe tank outlet, fluid will flow freely once the filter is removed. Be prepared to use a pan/container to catch any loose fluid.
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Page 42: Retardant System - Winterizing
Retardant System - Winterizing SECTION 3 SERVICE Why Winterize the Retardant System? If water is allowed to freeze in the retardant system, serious damage to the hose system and the pump may occur. To prevent freezing in the spray system it is best to completely drain the retardant system of all water. Failures of this type will void the warranty of the pump Do not use automotive antifreeze to winterize the retardant system. -
Page 43: Battery Jump Start Procedure
Battery Jump Start Procedure SECTION 3 SERVICE Occasionally it may be necessary to jump start a weak battery. If jump starting is necessary the following procedure is recommended to prevent starter damage, battery damage, and personal injury. Jump starting a battery incorrectly can cause the battery to explode resulting in severe personal injury or death. -
Page 44: Cleaning Procedure
Cleaning Procedure SECTION 3 SERVICE Machine Cleaning Procedure When cleaning the machine, please adhere to the following information to ensure proper cleaning and to keep the machine in the best condition possible. Power Washing Procedure: • Ensure that the water pressure is below 2000 PSI (14 MPa) •... -
Page 45: Troubleshooting
Troubleshooting SECTION 4 ACCESSORIES Possible Corrective Area Malfunction Ref. Cause Measure Battery is discharged - Add battery fluid - Charge the battery - Replace the battery Battery cable is disconnected - Connect battery cable Blown fuse - Replace fuse Bad connection or breakage in the wiring - Contact your AEC dealer Engine does not start, Out of fuel... - Page 46 Troubleshooting Continued SECTION 4 ACCESSORIES Possible Corrective Area Malfunction Ref. Cause Measure Bad fuel - Change fuel Black smoke comes out Clogged air cleaner - Clean or replace the air cleaner of exhaust Engine Other (other than above) - Contact your AEC dealer Engine oil level is too high - Adjust the oil level White or blue smoke...
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Page 47: Accessories
SECTION 4 ACCESSORIES SECTION 4: ACCESSORIES 068521 Page 47... -
Page 48: Accessories
Accessories SECTION 4 ACCESSORIES Lifting Bridle, 2,500 Pound Max, 2-Point x 3 Foot Part Number: 067568 36 in Polishing Tooling: Concria Quick-change blade 14in, Box of 4 Part Number: 077288-4 36 in Polishing Tooling: Concria Mounting Pad 14in Part Number: 077289 36 in Polishing Tooling: Concria Discs, Bags of 6 Black Grit 25# Part Number: 077299-30... -
Page 49: Mobile Device
Scan this QR code with a compatible device (cellular phone, tablet, etc.) Computer: Click the link, or go to the following website https://www.alleneng.com/rop180-p Mail: A physical copy of the manual can also be mailed to you upon request. Please contact Allen Engineering and one will be sent to you. -
Page 50: Manual Revision Detail
Revision Detail GENERAL INFORMATION MANUAL REVISION DETAIL REVISION # REVISION DATE REVISION REFERENCE # REVISION BY 10/24 Initial Release Page 50 068521... - Page 52 AEC FACTORY & HEADQUARTERS 8 1 9 S . 5 T H S T R E E T P A R A G O U L D , A R K A N S A S 7 2 4 5 0 8 7 0 .
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