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Steinlen MOTOX Operating Instructions Manual

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Operating Instructions
Input Units
3/2021
Edition

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Summary of Contents for Steinlen MOTOX

  • Page 1 Operating Instructions Input Units 3/2021 Edition...

  • Page 3: Input Units

    ___________________ Technical description ___________________ Installation ___________________ Operation Input Units BA 2019 ___________________ Service and maintenance ___________________ Spare parts Operating Instructions Supplement to MOTOX gearbox operating instructions BA 2010 and BA 2515 Translation of the original instructions 03/2021 A5E38094087A/RS-AE-ST...

  • Page 4: Legal Information

    Note the following: WARNING Steinlen products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Steinlen. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 5: Table Of Contents

    Table of contents General information and safety notes ...................... 5 General information ........................5 Copyright ........................... 7 Intended use ..........................7 Obligations of the user ......................8 The five safety rules ........................9 Particular types of hazards ..................... 10 Technical description ..........................11 Flexible coupling ........................
  • Page 6 Table of contents 6.2.4 Input units KQ, KQS ....................... 42 6.2.5 Input unit P ..........................43 BA 2019 Operating Instructions, 03/2021, A5E38094087A/RS-AE-ST...

  • Page 7: General Information And Safety Notes

    These operating instructions supplement the BA 2010 and BA 2515 MOTOX gearbox operating instructions. They apply to the input units of the standard version of the MOTOX gearbox: ● Input units A, A5 - input units with additional input shaft ●...
  • Page 8 Please read these operating instructions and the operating instructions for the MOTOX gearboxes BA 2010 or BA 2515 before working with the gearbox. Please refer to the other operating instructions supplied with the product.

  • Page 9: Copyright

    ● BA 2330 - operating instructions for LA/LE/LES motors ● BA 2510 - operating instructions for MOTOX optional add-on units ● BA 2515 - operating instructions for MOTOX gearboxes for overhead conveyors Copyright The copyright to these operating instructions is held by Steinlen Elektromaschinenbau GmbH.

  • Page 10: Obligations Of The User

    For different installation altitudes and ambient temperatures, contact Technical Support. The gearboxes are designed only for the area of application described in Chapter Technical data in the operating instructions BA 2010 or BA 2515 for MOTOX gearboxes. Do not operate the gearboxes outside the specified performance limits.

  • Page 11: The Five Safety Rules

    Observe the permissible tightening torque of the fastening bolts. Replace damaged bolts with new bolts of the same type and strength class. Steinlen Elektromaschinenbau GmbH accepts the warranty only for original spare parts. The manufacturer who installs the geared motors in a plant must include the regulations contained in the operating instructions in its own operating instructions.

  • Page 12: Particular Types Of Hazards

    General information and safety notes 1.6 Particular types of hazards Particular types of hazards WARNING Extreme surface temperatures Hot surfaces over +55 °C pose a burn risk. Cold surfaces below 0 °C pose a risk of damage due to freezing. Do not touch the gearbox without protection.

  • Page 13: Technical Description

    Technical description Flexible coupling NOTICE A coupling with a peripheral speed of up to 30 m/s at the outer diameter must be statically balanced A coupling with a peripheral speed of more than 30 m/s requires dynamic balancing. A flexible coupling is generally used for the gearbox input and output. If a rigid coupling or other input or output elements are to be used that give rise to additional radial and / or axial forces (e.g.
  • Page 14 Technical description 2.2 Backstop The gearbox can be fitted with a mechanical backstop. The backstop can be fitted either in the coupling lantern or in the 2nd stage of the bevel helical gearbox. It permits only the correct direction of rotation during operation. This is indicated by an arrow pointing in the corresponding direction.

  • Page 15: Installation

    Installation Unpacking NOTICE Transport damage impairs the correct function of the geared motor Never commission faulty or defective motors. Check the motor for completeness and damage. Report any missing parts or damage immediately. Remove and dispose of the packaging material and transport equipment in compliance with regulations.
  • Page 16 Installation 3.2 General information on installation NOTICE Overheating caused by solar radiation Overheating of the gearbox due to exposure to direct sunlight. Provide suitable protective equipment such as covers or roofs. Prevent heat accumulation. NOTICE Malfunction resulting from foreign objects The operator must ensure that no foreign objects impair the function of the gearbox.

  • Page 17: Thread Sizes And Tightening Torques For Fastening Bolts

    Installation 3.3 Thread sizes and tightening torques for fastening bolts Thread sizes and tightening torques for fastening bolts The general tolerance for the tightening torque is 10 %. The tightening torque is based on a friction coefficient of μ = 0.14. Table 3- 1 Tightening torques for fastening bolts Thread size...
  • Page 18 Installation 3.4 Mounting an input or output element on the gearbox shaft NOTICE Premature wear or material damage due to misalignment Misalignment caused by excessive angular or axis displacement to the connecting shaft ends. Ensure precise alignment of the individual components. NOTICE Damage caused by improper handling Bearings, housing, shaft and locking rings are damaged due to improper handling.

  • Page 19: Mounting The Motor

    Installation 3.5 Mounting the motor Observe the correct mounting arrangement to minimize stress on shafts and bearings due to lateral forces. Correct Incorrect Force Figure 3-2 Mounting arrangement for low stress on shafts and bearings Procedure 1. Use either benzene or solvent to remove the anti-corrosion protection from the shaft ends and flanges or remove the applied protective skin.

  • Page 20: Mounting A Standard Motor On A Coupling Lantern With A Flexible Coupling (K2, K2Tc)

    Installation 3.5 Mounting the motor 3.5.1 Mounting a standard motor on a coupling lantern with a flexible coupling (K2, K2TC) ATEX version gearboxes Impact can cause sparks. Apply adhesive (medium strength, e.g. Loctite 243) to the grub screw 564 and screws 505.
  • Page 21 Installation 3.5 Mounting the motor Procedure 1. Fit the coupling half 556 onto the motor shaft end, see Mounting an input or output element on the gearbox shaft (Page 15). 2. Maintain the clearances z12 and z. 3. Apply adhesive (medium strength, e.g. Loctite 243) to the grub screw 564. 4.

  • Page 22: Mounting A Standard Motor On A Short Coupling Lantern With A Clamp Connection (K4, K5Tc)

    Installation 3.5 Mounting the motor 3.5.2 Mounting a standard motor on a short coupling lantern with a clamp connection (K4, K5TC) ATEX version gearboxes Impact can cause sparks. Secure the grub screw 564, hexagon socket-head screw 561 and screws 505 with medium strength adhesive, e.g.
  • Page 23 Installation 3.5 Mounting the motor Torque wrench Mounting plug Mounting plug Bolt Drive shaft Clamping ring Screw (component of Item 560) Parallel key Grub screw Figure 3-4 Short coupling lantern with clamp connection Procedure 1. Remove the mounting plugs 502 and 503. 2.
  • Page 24 Installation 3.5 Mounting the motor ① 7. Release the tension on the bearing by lightly pressing your hand on the end of the shaft. Figure 3-5 Pressure on motor shaft 8. Mount the fan cover. 9. Screw the grub screw 564 to the parallel key 563 until a slight resistance is felt, then turn the grub screw 564 half a turn back.

  • Page 25: Mounting A Servomotor On Lanterns With A Zero-Backlash Coupling (Kq, Kqs)

    Installation 3.5 Mounting the motor Table 3- 5 Torque and width across flats for K5TC NEMA TC 143TC / 145TC 182TC / 184TC 213TC / 215TC Grub screw 564 SW1 [Nm] SW1 [mm] Screw 561 SW2 [Nm] SW2 [mm] 3.5.3 Mounting a servomotor on lanterns with a zero-backlash coupling (KQ, KQS) ATEX version gearboxes Impact can cause sparks.
  • Page 26 Installation 3.5 Mounting the motor Mounting version KQ - for motor shaft with parallel key Bolt Flexible element Coupling half Grub screw Coupling half Figure 3-6 Lantern for servomotor KQ Procedure 1. Fit the coupling half 556 onto the motor shaft end. See Mounting an input or output element on the gearbox shaft (Page 15).
  • Page 27 Installation 3.5 Mounting the motor Table 3- 6 Lantern for servomotor KQ Size 71.1 71.2/3 80.1/2 80.3/4 90.1/2/3 90.4/5 112.1/2 112.3 132.1/2 132.3 Coupling size z12 [mm] z [mm] 34.5 41.5 62.5 77.5 -0.5 -1.5 -1.5 Grub screw 564 SW [Nm] SW [mm] Bolt 505 Mounting version KQS - for motor shaft without parallel key...
  • Page 28 Installation 3.5 Mounting the motor 3. Maintain the clearances z12 and z. 4. Apply adhesive (medium strength, e.g. Loctite 243) to the bolts 1 or 1*. 5. KQS 71 - 112: Tighten bolt 1 with the specified torque. KQS 132: Tighten the bolt 1* evenly and gradually in a crossways pattern.

  • Page 29: Adjusting The Height Of The Piggy Back

    Installation 3.6 Adjusting the height of the piggy back Adjusting the height of the piggy back 3.6.1 General information on adjusting the piggy back ATEX version gearboxes The piggyback version is supplied without belt, belt pulley or guard. Friction linings or impact can cause sparks. The operator must ensure by means of a protective system that •...

  • Page 30: Piggy Back For Iec Motor Up To Size 112

    Installation 3.6 Adjusting the height of the piggy back 3.6.2 Piggy back for IEC motor up to size 112 Drive shaft Bolt Bolt Motor plate Figure 3-8 Piggy back for IEC motor up to size 112 Procedure 1. Loosen the bolts 585. 2.

  • Page 31: Piggy Back For Iec Motor Sizes 132 To 200

    Installation 3.6 Adjusting the height of the piggy back 3.6.3 Piggy back for IEC motor sizes 132 to 200 WARNING The piggy back can slip out of the support Do not move to a downward facing mounting position. Drive shaft Grub screw Column Screw...

  • Page 32: Piggy Back For Iec Motor Size 225 And Above

    Installation 3.6 Adjusting the height of the piggy back 3.6.4 Piggy back for IEC motor size 225 and above NOTICE When tightening the hexagon nuts 592, do not distort or force the motor plate 590 into a different position Drive shaft Grub screw Column Screw...

  • Page 33: Operation

    Operation ATEX version gearboxes The difference between the temperature of the housing and the ambient tempera- ture of max. +40° C must not exceed 70 K. Using a suitable temperature sensor, measure the temperature at the lowest point of the housing (oil sump) or at the mounting surface in the case of output units. Changes are an indication of possible incipient damage.

  • Page 35: Service And Maintenance

    Improper maintenance Only authorized qualified personnel may perform the maintenance and servicing. Only original parts supplied by Steinlen Elektromaschinenbau GmbH may be installed. Only qualified personnel may perform the inspection, maintenance and servicing work. Please observe the General information and safety notes (Page 5).

  • Page 36: Regreasing The Roller Bearing

    Service and maintenance 5.2 Regreasing the roller bearing Regreasing the roller bearing NOTICE When regreasing do not mix greases with different soap bases Drive units of motor size 160 and above need to be regreased for K2, A and P and drive units of motor size 225 and above need to be regreased for K4.

  • Page 37: Spare Parts

    Steinlen have been tested and approved by Steinlen Elektromaschinenbau GmbH. If you do not use original spare parts and original accessories, Steinlen Elektro- maschinenbau GmbH excludes every liability and warranty. Steinlen Elektromaschinenbau GmbH accepts the warranty only for original spare parts.
  • Page 38 Spare parts 6.1 Stocking of spare parts For motors with their own rating plate, the spare parts documentation in the original operating instructions applies. BA 2019 Operating Instructions, 03/2021, A5E38094087A/RS-AE-ST...

  • Page 39: Spare Parts Lists

    Spare parts 6.2 Spare parts lists Spare parts lists 6.2.1 Input units A, A5 BA 2019 Operating Instructions, 03/2021, A5E38094087A/RS-AE-ST...

  • Page 40: Input Units K2, K2Tc

    Spare parts 6.2 Spare parts lists with backstop Oil splasher without backstop O ring Screw Deep-groove ball bearing / cylindrical-roller bearing Seal Locking ring Cover Locking ring Tapered grease nipple Deep-groove ball bearing Tapered grease nipple Shaft sealing ring Drive shaft Ring for shaft sealing ring Cylindrical-roller bearing O ring...
  • Page 41 Spare parts 6.2 Spare parts lists BA 2019 Operating Instructions, 03/2021, A5E38094087A/RS-AE-ST...
  • Page 42 Spare parts 6.2 Spare parts lists Spare parts list for input units K2, K2TC with backstop without backstop Parallel key Screw Seal Lantern Plug Plug Screw Locking ring Tapered grease nipple Grub screw Drive shaft Cylindrical-roller bearing Locking ring Sealing disk Supporting disk / socket Shaft sealing ring Oil splasher...

  • Page 43: Input Units K4, K5Tc

    Spare parts 6.2 Spare parts lists 6.2.3 Input units K4, K5TC BA 2019 Operating Instructions, 03/2021, A5E38094087A/RS-AE-ST...
  • Page 44 Spare parts 6.2 Spare parts lists Stud bolt Deep-groove ball bearing / cylindrical-roller bearing Locking ring Locking ring Hexagon nut Locking ring Lantern Shaft sealing ring Plug Locking ring Cover Oil splasher Screw O ring Locking ring Deep-groove ball bearing Screw Shim Tapered grease nipple...
  • Page 45 Spare parts 6.2 Spare parts lists 6.2.5 Input unit P Figure 6-5 Input unit P for IEC motor up to size 112 Figure 6-6 Input unit P for IEC motor up to sizes 132 to 280 on helical gearbox BA 2019 Operating Instructions, 03/2021, A5E38094087A/RS-AE-ST...
  • Page 46 Spare parts 6.2 Spare parts lists Figure 6-7 Input unit P for IEC motor up to sizes 132 to 280 on parallel shaft gearbox and bevel helical gearbox Spare parts list for input unit P 581 Intermediate cover 582 Disk 583 Screw 585 Grub screw / screw 586 Column...
  • Page 47 Spare parts 6.2 Spare parts lists BA 2019 Operating Instructions, 03/2021, A5E38094087A/RS-AE-ST...
  • Page 48 Steinlen Elektromaschinenbau GmbH Ehlbeek 21 30938 Burgwedel Germany Phone: +49 (0)51 39 / 80 70-0 E-Mail: info@steinlen.de...

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