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Solarpaint
AL1206 Installation Manual
14.9.2023
Rev. [B1]
Apollo AL1206
("Panda")
Installation Manual
The information contained in this installation manual is the exclusive property of Solarpaint Ltd, a subsidiary of
Apollo Power Ltd ("Apollo"). No part of this manual may be reproduced, transmitted, transcribed, stored in a
retrieval system or translated into any language or computer language in any form or by any means,
electronic, mechanical, magnetic, optical, manual, or otherwise, without the prior written permission of
Apollo.
Page 1 of 28
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Summary of Contents for Apollo Panda
- Page 1 The information contained in this installation manual is the exclusive property of Solarpaint Ltd, a subsidiary of Apollo Power Ltd ("Apollo"). No part of this manual may be reproduced, transmitted, transcribed, stored in a retrieval system or translated into any language or computer language in any form or by any means, electronic, mechanical, magnetic, optical, manual, or otherwise, without the prior written permission of Apollo.
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Page 2: Table Of Contents
Solarpaint AL1206 Installation Manual 14.9.2023 Rev. [B1] Contents Introduction ..........................3 Disclaimer ..........................3 Safety ............................4 Storage, unpacking, and pre-installation information ..............5 Disposal ............................. 5 Site module layout ........................6 Electrical connections and information ..................8 Mechanical installation ......................11 Maintenance .......................... -
Page 3: Introduction
• any structure that complies with the mechanical and electrical instructions in this document Apollo AL1206 (Panda) may be installed on, or attached to, a wide variety of Non-combustible substrates. Depending on the installation type, the modules adhere to various substrates using recommended double-sided tape \ single-component adhesives. -
Page 4: Safety
• Cable bending radius should be larger than 4 times the cable diameter • Apollo AL1206 shall only be installed on Non-combustible surfaces • Heavy objects must be kept off the module • Do not stand on or step on the module •... -
Page 5: Storage, Unpacking, And Pre-Installation Information
• Installers must consider the maximum bend radius of the installed module which may not exceed it. • Keep the modules packed in the original package until installation Disposal Apollo solar modules are 95% recyclable and to be disposed of per WEEE (Waste Electrical and Electronic Equipment) Directive 2012/19/EU. -
Page 6: Site Module Layout
Solarpaint AL1206 Installation Manual 14.9.2023 Rev. [B1] Site module layout The layout information below refers to all methods of installation in this manual. • Recommended string installation layout: Page 6 of 28... - Page 7 Solarpaint AL1206 Installation Manual 14.9.2023 Rev. [B1] • Recommended optimizer installation layout: * Maintenance spacing specified above DO NOT include additional clearance for string cable tray. Add required spacing according to the specific site specifications. Page 7 of 28...
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Page 8: Electrical Connections And Information
1.25 multiplier for the short-circuit current (giving a total multiplier of 1.56) may be applicable when sizing conductors and fuses. Maximum operating altitude: Please consult Apollo power technical support department for more information on the use of modules in special climates, such as an altitude greater than 2000 m. - Page 9 Solarpaint AL1206 Installation Manual 14.9.2023 Rev. [B1] Wiring and connections 1. General information a. The AL1206 module is wired with PV grade 4[mm²] cables with corresponding 1500V rated MC4-EVO2 connectors. b. DC string extensions and field wiring using IEC 62930 PV grade, UV and temperature resistant, flame retardant 6[mm²] wire, or larger diameter.
- Page 10 • Configuration A • Configuration B 5. Rapid shutdown\ Micro-inverter connection Apollo PV modules may be connected directly to rapid shutdown devices, and micro-inverters. Please refer to the device technical design guide for specific connection instructions Page 10 of 28...
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Page 11: Mechanical Installation
• Approved adhesives were tested to a minimum safety factor of 2.5 times the Approved static load. Adherence conditions and limitations vary per installation site. Please consult with Apollo technical support for any inquiries. • The module is in compliance with this standard only when the module is mounted in the manner specified by the mounting instructions. - Page 12 • The module's correct position and adhesion areas are detailed in Annex A. • installing PANDA modules under rain \ windy conditions is forbidden and may void the warranty. b) Surface Preparation 1) The substrate must be cleared of debris and sharp objects \ edges.
- Page 13 Solarpaint AL1206 Installation Manual 14.9.2023 Rev. [B1] Page 13 of 28...
- Page 14 Solarpaint AL1206 Installation Manual 14.9.2023 Rev. [B1] Example: Horizontal and vertical installation on trapezoidal steel deck d) Module application on PVC waterproofing membranes 1) Apply a thin layer of adhesive (3-4mm height) along the surface of the roof while keeping a minimum distance from the module edges (see Example below). The adhesive should be applied in segmented lines.
- Page 15 Solarpaint AL1206 Installation Manual 14.9.2023 Rev. [B1] 3) Using 2 workers, hold the module from both short edges. Attach one edge while the opposite edge is lifted. 4) Advance slowly to the opposite side whilst pressing gently on the adherence lines until reaching the opposite side.
- Page 16 Solarpaint AL1206 Installation Manual 14.9.2023 Rev. [B1] h) For Double sided tape adhesive: remove the protective film from the adhesive. i) Using 2 workers, hold the module from both short edges. Attach one edge while the opposite edge is lifted. j) Advance slowly to the opposite side whilst pressing gently on the adherence lines until reaching the opposite side.
- Page 17 • Service temperature of -35 to+90 [℃] • Hardness: 52-57 [Shore A] • Tensile strength: 2.5 -3 [N/mm^2] • UV resistant • Application temperature: 5 to 35 [℃] l) Apollo-approved adhesives for painted steel deck: Adhesive Manufacturer Soudal Teroson Merbenit...
- Page 18 Solarpaint AL1206 Installation Manual 14.9.2023 Rev. [B1] m) Apollo-approved adhesive for polycarbonate corrugated sheet ("Suntuf"): n) Apollo-approved adhesive for PVC waterproofing membranes o) Apollo-approved adhesive for Bitumen waterproofing membranes p) Adhesive quantities • For steel deck, PVC, and Polycarbonate: A quantity of 220ml is required for adherence of each module.
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Page 19: Maintenance
Never perform any Maintenance activity under voltage. Always disconnect the system from the grid before maintenance activity. • At least every 6 months, check the Apollo PANDA module surface for debris or dirt. • Cleaning instructions and guidelines: • Cleaning instructions and guidelines: Verify there is no visible damage. -
Page 20: Troubleshooting
Solarpaint AL1206 Installation Manual 14.9.2023 Rev. [B1] Troubleshooting Module operational environmental conditions Temperature Relative Humidity -40°C to +85°C 20% to 100% * Any PV module power is seriously degraded due to shading, when placed or installed avoid possible shadings (full or partial) from trees, poles, and other obstacles around. Page 20 of 28... -
Page 21: Annex A - Al1206 Position And Adherence Areas On Steel Deck
Solarpaint AL1206 Installation Manual 14.9.2023 Rev. [B1] ANNEX A – AL1206 position and adherence areas on steel deck 1) General principals a) The module shall adhere at a minimum of 3 adherence lines if the lines are parallel to the long edge and a minimum of 4 adherence lines if the lines are parallel to the short edge. - Page 22 Solarpaint AL1206 Installation Manual 14.9.2023 Rev. [B1] Page 22 of 28...
- Page 23 Solarpaint AL1206 Installation Manual 14.9.2023 Rev. [B1] Example: positioning an array along a "standing seam" steel deck Page 23 of 28...
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Page 24: Annex B - Al1206 Removal From Steel Deck Adherence
Solarpaint AL1206 Installation Manual 14.9.2023 Rev. [B1] ANNEX B – AL1206 removal from steel deck adherence 1. Safety: a. Beforere module removal, Ensure the module is not connected to the grid. b. Follow all safety instructions warnings and limitations in the "safety" chapter of this document. - Page 25 Solarpaint AL1206 Installation Manual 14.9.2023 Rev. [B1] With 2 people: lift the top of the module and start peeling the module off. The most efficient peel is a 180-degree peel. You may use a utility knife to help separate the adhesive lives between the module and the roof.
- Page 26 Rev. [B1] Use a utility knife or scraper to remove adhesive residue from the roof before installing new modules 5. Disposal: Apollo solar modules are 95% recyclable and to be disposed of per WEEE (Waste Electrical and Electronic Equipment) Directive 2012/19/EU.
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