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INDUSTRIAL AND COMMERCIAL
ROLLER DOOR OPERATORS
KG50Y/KG70Y
KG70SY/KG100SY
Installation and Users Manual
ONLY QUALIFIED AND EXPERIENCED
TECHNICIANS SHOULD ATTEMPT
INSTALLATION OR SERVICE TO THIS UNIT,
OTHERWISE, SERIOUS PERSONAL INJURY,
DEATH, OR PROPERTY DAMAGE MAY OCCUR.
SAVE THESE INSTRUCTIONS.
Total Door Automation (Australia) Pty Ltd
Technical Support 1800 AUSTDA (1800 287 832)
WARNING
www.totaldoorautomation.com.au
sales@totaldoorautomation.com.au
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Related Manuals for TdA KG50Y
Summary of Contents for TdA KG50Y
- Page 1 INDUSTRIAL AND COMMERCIAL ROLLER DOOR OPERATORS KG50Y/KG70Y KG70SY/KG100SY Installation and Users Manual WARNING ONLY QUALIFIED AND EXPERIENCED TECHNICIANS SHOULD ATTEMPT INSTALLATION OR SERVICE TO THIS UNIT, OTHERWISE, SERIOUS PERSONAL INJURY, DEATH, OR PROPERTY DAMAGE MAY OCCUR. SAVE THESE INSTRUCTIONS. Total Door Automation (Australia) Pty Ltd www.totaldoorautomation.com.au...
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Page 2: Table Of Contents
S0111 TABLE OF CONTENTS Safety Instructions Identifying Your Operator General Description Technical Parameters Installation Electrical Connection Button switch Wiring Adjustment and Programming ● P1 Running Time ● P2 Infrared photocell &Safety edge switch ● P3 Door Operation Inching Down Mode Latching Down Mode ●... -
Page 3: Safety Symbol And Signal Word Review
SAFETY SYMBOL AND SIGNAL WORD REVIEW This door operator has been designed and tested to offer service provided it is installed, operated, maintained and tested in strict accordance with the instructions and warnings contained in this manual. When you see these safety symbols and signal words on the following WARNING pages, they will alert you to possibility of serious injury or death if you do Mechanical... -
Page 4: Identifying Your Operator
Cover K G 5 5 Y / K G 1 0 0 S Y K G 5 0 Y / K G 7 0 S Y Appearance may vary with different motor, gearbox and controller types Fig.1 KG70Y/KG100SY KG50Y/KG70SY Fig.2... -
Page 5: General Description
Identify the type and dimensions of your door. A check of the application is recommended to ensure suitability of the operator model to the door. The door operator is applied widely to warehouse, industrial or commercial buildings. It is featured with compact structure, safe and reliable performance. TECHNICAL PARAMETERS KG50Y KG70Y KG70SY KG100SY Model... - Page 6 Mounting the Unit The operator mounted below the door drum so that the operator shaft points toward the door opening and lies beneath the sprocket of the door drum. For mounting you will need to either secure the operator to the roller shutter head plate with prepared holes or slots, or use a mounting plate that will need fixing via a wall angle or similar existing structure.
- Page 7 1-Main unit 2-Connecting shaft 3-Special Key 4-Key 8X80 5-Nut M12 6-Screw M8X15 7-Control board 8-Sprocket 9-Chain 10-Bolt M12X35 11-Bolt M10X25 Fig.6 Fig.7: Make sure there are sufficient side room (50mm minimum) and head room (150mm Minimum) to allow servicing, where there is insufficient side room or head room, consider using the other mounting bracket or please contact your local dealer for information.
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Page 8: Electrical Connection
1 2 3 4 5 6 Right Side Left Side 1-Base 2-Terminal Block 3-Hexagon Socket Screw 4-Limit Switch 5-Plastic Cover 6-Screw Fig.8 CAUTION Motor may become hot during operation. Appropriate clearance and /or shielding should be supplied by the installer to ensure any cabling, wiring or other items cannot come in contact with the motor. -
Page 9: Button Switch
EAN01 BUTTON SWITCH L C D T e r m i n a l F u s e : 2 5 0 V / 0 . 5 A Three buttons (OPEN, CLOSE, STOP) on the button switch. L C D P U S E 1 A N T L e a r n b u t t o n... -
Page 10: Wiring
WIRING Wiring in motor Make sure the power is OFF before wiring. Connect Phase Wires (415V) to ‘L3’, ‘L2’, ‘L1’. Connect neutral wire to ‘N’, connect ground wire to ‘PE’. Turn the power on, if indicator LCD display 'ERR3:phase seqence', then reverse any two phase ... - Page 11 Power Blue ～ Power supply Neutral Yellow & Green （ AC240V) Ground L N PE U V W D1 D2 Fig.12 Control board in motor diagram (KG50Y/KG70Y-AC240V) Green Chain switch White Encoder Alarm lamp Button switch output AC240V Black Brown...
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Page 12: Adjustment And Programming
WARNING WARNING Install the button switch in a position where the Before carry out any wiring work, it is essential to door is visible. Failure to do so may result in disconnect the control unit from the mains serious injury or death to persons trapped supply. -
Page 13: P6 Motor Direct
Press ‘CLOSE’ button, the door open height decrease 1% (min.1%). Press 'STOP' button to confirm the setting and into next setting. P6: Motor Direct’ After completion of setting P5. ‘P6:Motor Direct’’ will be displayed. Press ‘OPEN’ button for clockwise(CW), press ‘CLOSE’ button for anticlockwise(CCW). ... -
Page 14: Closed Limit Setting
Closed Limit Setting '2 ->Closing' is indicated on the display. Press CLOSE button to set close position, release the button until the door has reached the desired position. Press 'STOP' button to confirm close position. NOTE: If '=LMT SET OK=' is indicated on the display and flash 2 times, the opened & closed limit positions have been set. -
Page 15: In Case Of Power Failure
In case of power failure, open or close the door manually by pulling the hand chain. The gate fails to move if pull the release chain, rotate the bolt clockwise by hex wrench. WARNING After using the hand chain for some time, the knob will become very hot. -
Page 16: Troubleshooting
TROUBLESHOOTING Error Cause for error Remedies If the operator does not Pull the hand chain to carry out an work electrically and An automatic reset is not automatic reset. (See Hand chain "ERR1: Hand Chain!!!' carried out. section) flashes on the LCD Wicked door is opened. -
Page 17: Packing List
EAN01 Button Switch 31.75mm Output Shaft Circlip (25) Key (special) Key (8X7X80) Bolt (M10×25) Spring Washer 10 Plain Washer 10 Chain Hook 6m Cable with Registered Jack 1.5m Power Cable (KG50Y/KG70Y Only) Remote Controller 433.92MHz Cable Lock User’s Manual S0143...
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