Page 1 Variable Displacement Axial Piston Pump for Open Loop Hydraulic Systems AXIAL PISTON PUMPS 2.1 MEDIUM HEAVY DUTY SERIES PPV100S Geometric Operating pressure Maximum displacement drive speed Rated Peak Series [cm³/rev] [rpm] [bar] [bar] PPV100S16 16.3 3600 PPV100S37 37.1 2700 PPV100S56 56.3 2500 PPV100S71...
Page 2 2.4 HEAVY DUTY SERIES PPV102 Geometric Operating pressure Maximum displacement drive speed Rated Peak Series [cm³/rev] [rpm] [bar] [bar] PPV102-63 63.0 1800 PPV102-112 112.0 1800 PPV102-180 180.0 1800 PPV102-280 280.0 1500 PPV102-360 2x 180.0 1800 PPV102-560 2x 280.0 1500 2.5 LIGHT DUTY SERIES PPV103 Geometric Operating pressure...
Page 3: Table Of Contents
2.1 MEDIUM HEAVY DUTY SERIES CONTENTS PPV100S Ordering Code 2.1.1 Medium Heavy Duty Series Technical Information 2.1.2 Specifications 2.1.3 Max. drive and through drive torque 2.1.4 Pump combinations for PPV100S 2.1.5 Specifications for special fluids 2.1.6 Seals 2.1.7 Filtration 2.1.8 Hydraulic fluids 2.1.9 Temperature range 2.1.10 Viscosity range 2.1.11 Adjustments...
Page 4: Ordering Code
ORDERING CODE 2.1.1 Medium Heavy Duty Series PPV100S 16 - F R 01 K K1 E1 C __ – 10 – XXXX Axial piston pump Medium Heavy Duty Series with lateral ports and prepared for through drive Size 16.3 cm³/rev 37.1 cm³/rev 56.3...
Page 5: Technical Information
TECHNICAL INFORMATION 2.1.2 Specifications Pump size [cm³/ Geometric displacement 16.3 37.1 56.3 70.7 100.5 145.2 180.7 rev] Rated Pressure [bar] Peak Min. Max. (at -0.2 bar inlet 3600 2700 2500 2300 2100 1800 1800 Drive speed pressure) [rpm] Max. (at 0 bar inlet 3800 2700 2700...
Page 6: Pump Combinations For Ppv100S
2.1.4 Pump combinations PPV100S Primary stage PPV100S16 PPV100S37 PPV100S56 PPV100S71 PPV100S100 PPV100S145 PPV100S180 Secondary stage ● ● ● ● ● ● ● PPV100S16 ● ● ● ● ● ● PPV100S37 ● ● ● ● ● PPV100S56 ● ● ● ● PPV100S71 ●...
Page 7: Adjustments
2.1.11 Adjustments The pumps are supplied with a minimum discharge pressure and maximum flow rate setting. Pressure and flow rate can be adjusted using the adjustment screws to meet your system requirements. Volume Pressure Volume adjustment Min. adjustable Pressure adjustment screw rate displacement screw rate...
Page 8: Installation Notes
2.1.12 Installation notes Precautions: z The distance between suction and drain pipes must be The pump should be installed horizontally with the case 200 mm minimum. drain line initially rising above the level of the pump before z Suction and drain pipes must be immersed at least 200 mm continuing to the tank as shown in the diagram below.
Page 9: Control Options
CONTROL OPTIONS 2.1.13 Standard pressure control Description Performance characteristics Hydraulic circuit z When the system pressure increases and comes close to the preset cut-off pressure, the pump flow decreases automatically and the set pressure is maintained. Pressure 2.1.14 Remote pressure control Description Performance characteristics Hydraulic circuit...
Page 10: Availability Of Control Type
2.1.16 Availability of control type Geometric Pump size displacement Pressure compensator Remote pressure Load sensing cm3/rev type compensator type type PPV100S16 16.3 PPV100S37 37.1 PPV100S56 56.3 PPV100S71 70.7 PPV100S100 100.5 PPV100S145 145.2 PPV100S180 180.7...
Page 11 PERFORMANCE DATA 2.1.17 PPV100S16 z Performance characteristic curve Volumetric efficiency Volumetric efficiency Volumetric efficiency Overall efficiency Overall efficiency Overall efficiency Output flow Output flow Output flow Operating pressure Operating pressure Operating pressure z Drive power Output flow Output flow Output flow z Full cut-off power z Drain z Drain...
Page 12: Drive Power
2.1.18 PPV100S37 z Performance characteristic curve Volumetric efficiency Volumetric efficiency Volumetric efficiency Overall efficiency Overall efficiency Overall efficiency Output flow Output flow Output flow Operating pressure Operating pressure Operating pressure z Drive power Output flow Output flow Output flow Note: The dotted lines in the graph are below the minimum adjustable flow z Full cut-off power z Drain Operating pressure...
Page 13 2.1.19 PPV100S56 z Performance characteristic curve Volumetric efficiency Volumetric efficiency Volumetric efficiency Overall efficiency Overall efficiency Overall efficiency Output flow Output flow Output flow Operating pressure Operating pressure Operating pressure z Drive power Output flow Output flow Output flow Note: The dotted lines in the graph are below the minimum adjustable flow z Full cut-off power z Drain Operating pressure...
Page 14 2.1.20 PPV100S71 z Performance characteristic curve Volumetric efficiency Volumetric efficiency Volumetric efficiency Overall efficiency Overall efficiency Overall efficiency Output flow Output flow Output flow Operating pressure Operating pressure Operating pressure z Drive power Output flow Output flow Output flow Note: The dotted lines in the graph are below the minimum adjustable flow z Full cut-off power z Drain Operating pressure...
Page 15 2.1.21 PPV100S100 z Performance characteristic curve Volumetric efficiency Volumetric efficiency Volumetric efficiency Overall efficiency Overall efficiency Overall efficiency Output flow Output flow Output flow Operating pressure Operating pressure Operating pressure z Drive power Output flow Output flow Output flow Note: The dotted lines in the graph are below the minimum adjustable flow z Full cut-off power z Drain Operating pressure...
Page 16 2.1.22 PPV100S145 z Performance characteristic curve Volumetric efficiency Volumetric efficiency Overall efficiency Overall efficiency Output flow Output flow Operating pressure Operating pressure z Drive power Output flow Output flow Note: The dotted lines in the graph are below the minimum adjustable flow z Full cut-off power z Drain Operating pressure...
Page 17 2.1.23 PPV100S180 z Performance characteristic curve Volumetric efficiency Volumetric efficiency Overall efficiency Overall efficiency Output flow Output flow Operating pressure Operating pressure z Drive power Output flow Output flow Note: The dotted lines in the graph are below the minimum adjustable flow z Full cut-off power z Drain Operating pressure...
Page 18 DIMENSIONS 2.1.24 PPV100S16 PPV100S16 with pressure control 01 Filling port 74.5 SW22 Flow adj. screw Drain port "DR" 76.5 61.5 SW13 (G 1/2) Dec. Pressure adj. screw 212.5 Max. SW13 Dec. 23.8 26.2 Discharge port Suction port "S" 166.5 166.5 "P"...
Page 19 PPV100S16 with remote pressure control 07 Remote control port "PP" 78,5 Pressure 189,3 61,5 "S" adj. screw 129,5 SW 14 31,5 "PP" PPV100S16 with load sensing control 14 Load sensing port "L" 89,5 Remote control port "PP" Load sensing 206,8 75,5 "L"...
Page 20 PPV100S16 Through drive options Through drive "SAE A" SAE "A" 2-hole SAE J744-82-2 6xM10 deep SAE "A" 30° splined shaft SAE J744-16-4-9T 16/32 DP 245,4 Through drive "SAE AB" SAE "A" 2-hole SAE J744-82-2 6xM10 deep SAE "AB" 30° splined shaft SAE J744-19-4-11T 16/32 DP 245,4...
Page 21 2.1.25 PPV100S37 PPV100S37 with pressure control 01 Filling port SW22 Flow adj. Drain port "DR" screw Max. 0,247.5 SW 17 85"S" 85"P" 71,5 Pressure 16,5"DR" adj. screw SW13 Discharge Suction port port (Ø 32) (Ø 24) 27,8 30,2 Mounting flange and shaft options "SP"...
Page 22: Ppv100S37 With 4-Hole Mounting Flange
2.1.26 PPV100S37 with 4-hole mounting flange PPV100S37 with pressure control 01 Filling port SW22 Flow adj. screw 258.5 Drain port "DR" Max. SW 17 Pressure adj. screw 85"S" 85"P" 16,5"DR" SW 13 Dec. Discharge port 13,5 Suction port "P" (Ø 24) 27,8 30,2 (Ø...
Page 23 PPV100S37 with remote pressure control 07 85"S" 85"P" 162"PP" Remote control port "PP" Pressure 16,5"DR" adj. screw SW14 PPV100S37 with load sensing control 14 Load sensing port "L" 85"P" 91,0 239,3 171 "PP" Pressure Remote control port Load sensing 164 "L" adj.
Page 24 PPV100S37 Through drive options Through drive "SAE A" hole SAE "A" 2- SAE J744-82-2 2xM10 deep SAE "A" 30° splined shaft SAE J744-16-4-9T 16/32 DP 236,5 Through drive "SAE AB" hole SAE "A" 2- SAE J744-82-2 2xM10 deep SAE "AB" 30° splined shaft 40,5 SAE J744-19-4 11T 16/32 DP 236,5...
Page 25: Ppv100S56 With 2-Hole Mounting Flange
2.1.27 PPV100S56 with 2-hole mounting flange PPV100S56 with pressure control 01 Flow adj. screw SW 17 Max. Drain port "DR" 85"S" 85"P" Pressure 78,5 Filling port adj. screw 19"DR" SW22 SW 13 Discharge port 27,8 35,7 (Ø 26) "P" Suction port (Ø...
Page 26: Ppv100S56 With 4-Hole Mounting Flange
2.1.28 PPV100S56 with 4-hole mounting flange PPV100S56 with pressure control 01 Flow adj. 274,8 screw SW 17 Max. 245,8 Flow adjustment Drain port "DR" 85"S" 85"P" Press. Filling port 19"DR" compensator SW22 53,5 SW 13 Discharge port 13,5 "P" 27,8 35,7 Suction port "S"...
Page 27 PPV100S56 with remote pressure control 07 Remote control port "PP" 85"S" 85"P" 244,30 Pressure 19"DR" 184,30"PP" adj. screw SW14 PPV100S56 with load sensing control 14 Load sensing port "L" Load sensing Remote control port 85 "S" 85 "P" 261,80 diff. pressure "PP"...
Page 28 PPV100S56 Through drive options Through drive "SAE A" hole SAE "A" 2- SAE J744-82-2 2xM10 deep SAE "A" 30° splined shaft SAE J744-16-4-9T 16/32 DP Through drive "SAE AB" SAE "A" 2- hole SAE J744-82-2 2xM10 40,5 deep SAE "AB" 30° splined shaft SAE J744-19-4 11T 16/32 DP Through drive "SAE B"...
Page 29: Ppv100S71
2.1.29 PPV100S71 PPV100S71 with pressure control 01 296,5 Drain port "DR" Max. Flow adj. screw SW 17 Filling port 102"S" 102"P" Pressure 19"DR" SW 22 Discharge port "P" adj. screw (Ø 34) SW 13 31,8 223,5 Suction port "S" (Ø 38) 42,9 223.5 View - A...
Page 30 PPV100S71 with remote pressure control 07 Remote control port "PP" 237,5 102"S" 102"P" 176,0 "PP" 43,5 19"DR" Pressure adj. screw SW 14 PPV100S71 with load sensing control 14 Load sensing port "L" 255,5 Remote 187" PP" control Load sensing 180 "L" port "PP"...
Page 31 PPV100S71 Through drive options Through drive "SAE A" hole SAE "A" 2- SAE J744-82-2 2xM10 deep SAE "A" 30° splined shaft SAE J744-16-4-9T 16/32 DP 274,5 Through drive "SAE AB" SAE "A" 2- hole SAE J744-82-2 2xM10 deep 40,5 SAE "AB" 30° splined shaft SAE J744-19-4 11T 16/32 DP 274,5 Through drive "SAE B"...
Page 32: Ppv100S100
2.1.30 PPV100S100 PPV100S100 with pressure control 01 Flow adj. Drain port "DR" screw M27×2 Max. SW 17 112,5"S" 112,5"P" 62,5 Filling port Pressure 23"DR" SW 27 adj. screw SW 13 31,8 Discharge port Suction port "S" "P" (Ø 34) 243"S""P" (Ø63) 50,8 View - A...
Page 33 PPV100S100 with remote pressure control 07 Remote control port "PP" 112,5"S" 112,5"P" 188"PP" 42,5 Pressure 23"DR" adj. screw SW 14 PPV100S100 with load sensing control 14 Load sensing port "L" Remote control port "PP" 267,3 112,5 "S" 112,5 "P" 199 "PP" 192 "L"...
Page 34 PPV100S100 Through drive options Through drive "SAE A" Through drive "SAE AB" SAE "A" 2- hole SAE "A" 2- hole SAE J744-82-2 SAE J744-82-2 2xM10 2xM10 deep deep 42,5 SAE "A" 30° splined shaft SAE "AB" 30° splined shaft SAE J744-16-4-9T 16/32 DP SAE J744-19-4 11T 16/32 DP Through drive "SAE B"...
Page 35: Ppv100S145
2.1.31 PPV100S145 PPV100S145 with pressure control 01 Drain port "DR" M27×2 345,5 Max. 0,321.5 Flow adj. screw 123"S" 123"P" Filling port Pressure SW 19 26"DR" SW 27 adj. screw SW 13 31,8 Discharge Suction port "S" 266,5"S""P" port "P" Case drain port (Ø...
Page 36 PPV100S145 with remote pressure control 07 Remote control port "PP" 123"S" 123"P" 211,5"PP" Pressure 26"DR" adj. screw SW 14 PPV100S145 with load sensing control 14 Remote control Load sensing port "L" port "PP" 290,8 123"S" 123"P" 222,5"PP" 93,5 215,5"L" Pressure compensator Load sensing 26"DR"...
Page 37 PPV100S145 Through drive options Through drive "SAE A" Through drive "SAE AB" hole SAE "A" 2- hole SAE "A" 2- SAE J744-82-2 SAE J744-82-2 42,5 2xM10 2xM10 deep deep SAE "A" 30° splined shaft SAE "AB" 30° splined shaft SAE J744-16-4-9T 16/32 DP SAE J744-19-4 11T 16/32 DP 323,5 323,5...
Page 38: Ppv100S180
2.1.32 PPV100S180 PPV100S180 with pressure control 01 Drain port "DR" M27×2 384,5 Flow adj. screw Max. 0,352.5 SW 19 129"S" 129"P" Filling port 27,5"DR" SW 27 Pressure adj. screw SW 13 36,5 297,5"S""P" Suction port "S" Discharge (Ø76) port "P" (Ø44) 61.9 297.5 View - A...
Page 39 PPV100S180 with remote pressure control 07 Remote control port "PP" 299,8 129"S" 129"P" 238,5"PP" Pressure 27,5"DR" 86,0 adj. screw SW 14 PPV100S180 with load sensing control 14 Remote control port "PP" Load sensing port "L" 317,8 129 "S" 129 "P" 249,5 "PP"...
Page 40 PPV100S180 Through drive options Through drive "SAE A" Through drive "SAE AB" hole hole SAE "A" 2- SAE "A" 2- SAE J744-82-2 SAE J744-82-2 2xM10 2xM10 42,5 deep deep SAE "A" 30° splined shaft SAE "AB" 30° splined shaft SAE J744-16-4-9T 16/32 DP SAE J744-19-4 11T 16/32 DP 362,5 362,5...
Page 41 2.2 MEDIUM HEAVY DUTY SERIES CONTENTS PVV100 Ordering Code 2.2.1 Medium Heavy Duty Series Technical Information 2.2.2 Specifications 2.2.3 Hydraulic fluids 2.2.4 Viscosity range 2.2.5 Temperature range 2.2.6 Specifications for special fluids 2.2.7 Seals 2.2.8 Filtration 2.2.9 Adjustments 2.2.10 Installation notes Control Options 2.2.11 Standard pressure control 2.2.12 Remote pressure control...
Page 42: Ordering Code
ORDERING CODE 2.2.1 Medium Heavy Duty Series PPV100 – 16 – F R 01 K – _ _ _ – K – 10 80 – XXXX Axial piston pump Medium Heavy Duty Series Size 16.3 cm³/rev (not with control type 09) 37.1 cm³/rev 56.3...
Page 43: Technical Information
TECHNICAL INFORMATION 2.2.2 Specifications Pump size Geometric displacement [cm³/rev] 16.3 37.1 56.3 70.7 100.5 145.2 180.7 Rated Pressure [bar] Peak Min. Drive speed [rpm] Max. 3600 2700 2500 2300 2100 1800 1800 Power (1500 rpm, 280 bar) [kW] Drive torque (280 bar) [Nm] Pre-fill oil volume [cm³]...
Page 44: Specifications For Special Fluids
2.2.6 Specifications for special fluids Pressure Drive speed Temperature Viscosity Design [bar] [rpm] Fluid type range range standard* [°C] [cSt] Rated Intermittent Rated Maximum Water glycol Water > 35 % 1200 1800* 0 - 50 Polymer solution (HFC) 20 - 200 Phosphate ester 1200 1800*...
Page 45: Adjustments
2.2.9 Adjustments The pumps are supplied with a minimum discharge pressure and maximum flow rate setting. Pressure and flow rate can be adjusted using the adjustment screws to meet your system requirements. Volume Pressure Volume adjustment Min. adjustable Pressure adjustment screw rate displacement screw rate...
Page 46: Installation Notes
2.2.10 Installation notes Precautions: z The distance between suction and drain pipes must be The pump should be installed horizontally with the case 200 mm minimum. drain line initially rising above the level of the pump before z Suction and drain pipes must be immersed at least 200 mm continuing to the tank as shown in the diagram below.
Page 47: Control Options
CONTROL OPTIONS 2.2.11 Standard pressure control Description Performance characteristics Hydraulic circuit z When the system pressure increases and comes close to the preset cut-off pressure, the pump flow decreases automatically and the set pressure is maintained. Pressure 2.2.12 Remote pressure control Description Performance characteristics Hydraulic circuit...
Page 48: Power (Torque) Control
2.2.15 Availability of control type Geometric Remote Pump size displacement Pressure Load sensing pressure Power control cm3/rev compensator compensator compensator PPV100-16 16.3 PPV100-37 37.1 PPV100-56 56.3 PPV100-71 70.7 PPV100-100 100.5 PPV100-145 145.2 PPV100-180 180.7 Drive power kW Pump size Electric motor 4-pole Electric motor 6-pole 15 18.5 22 110 5.5...
Page 49: Performance Data
PERFORMANCE DATA 2.2.16 PPV100-16 z Performance characteristic curve Volumetric efficiency Volumetric efficiency Volumetric efficiency Overall efficiency Overall efficiency Overall efficiency Output flow Output flow Output flow Operating pressure Operating pressure Operating pressure z Drive power Output flow Output flow Output flow z Full cut-off power z Drain z Drain...
Page 50: Ppv100-37
2.2.17 PPV100-37 z Performance characteristic curve Volumetric efficiency Volumetric efficiency Volumetric efficiency Overall efficiency Overall efficiency Overall efficiency Output flow Output flow Output flow Operating pressure Operating pressure Operating pressure z Drive power Output flow Output flow Output flow Note: The dotted lines in the graph are below the minimum adjustable flow z Full cut-off power z Drain Operating pressure...
Page 51: Ppv100-56
2.2.18 PPV100-56 z Performance characteristic curve Volumetric efficiency Volumetric efficiency Volumetric efficiency Overall efficiency Overall efficiency Overall efficiency Output flow Output flow Output flow Operating pressure Operating pressure Operating pressure z Drive power Output flow Output flow Output flow Note: The dotted lines in the graph are below the minimum adjustable flow z Full cut-off power z Drain Operating pressure...
Page 52: Ppv100-71
2.2.19 PPV100-71 z Performance characteristic curve Volumetric efficiency Volumetric efficiency Volumetric efficiency Overall efficiency Overall efficiency Overall efficiency Output flow Output flow Output flow Operating pressure Operating pressure Operating pressure z Drive power Output flow Output flow Output flow Note: The dotted lines in the graph are below the minimum adjustable flow z Full cut-off power z Drain Operating pressure...
Page 53 2.2.20 PPV100-100 z Performance characteristic curve Volumetric efficiency Volumetric efficiency Volumetric efficiency Overall efficiency Overall efficiency Overall efficiency Output flow Output flow Output flow Operating pressure Operating pressure Operating pressure z Drive power Output flow Output flow Output flow Note: The dotted lines in the graph are below the minimum adjustable flow z Full cut-off power z Drain Operating pressure...
Page 54 2.2.21 PPV100-145 z Performance characteristic curve Volumetric efficiency Volumetric efficiency Overall efficiency Overall efficiency Output flow Output flow Operating pressure Operating pressure z Drive power Output flow Output flow Note: The dotted lines in the graph are below the minimum adjustable flow z Full cut-off power z Drain Operating pressure...
Page 55 2.2.22 PPV100-180 z Performance characteristic curve Volumetric efficiency Volumetric efficiency Overall efficiency Overall efficiency Output flow Output flow Operating pressure Operating pressure z Drive power Output flow Output flow Note: The dotted lines in the graph are below the minimum adjustable flow z Full cut-off power z Drain Operating pressure...
Page 56 DIMENSIONS 2.2.23 PPV100-16 PPV100-16 with pressure control 01 – Flow adjustment fully extended screw SW 13 Drain port Filling port * "C" SW 22 "D" "F" deep 8 off Suction port Ø 26 Discharge port Ø 19 Drain port Adjustment screw Press.
Page 57: Model Numbers
PPV100-16 with remote pressure control 07 Pilot port "PP" "D" Filling port * – SW 22 Flow adjustment screw 78.5 74.5 fully extended Drain port SW 13 "C" 205.5 31.5 Pilot port "PP" 122.5 "E" "F" deep 8 off Suction port Ø...
Page 58 PPV100-16 with load sensing control 14 Load sensing fully extended port "L" 205,5 "D" Pilot port "PP" 131,5 89,5 74,5 Load sensing port "L" 124,5 – 75,5 Pilot port "PP" Flow adjustment Filling port * 31,5 "D" screw SW 22 SW 13 Drain port "E"...
Page 59 2.2.24 PPV100-37 PPV100-37 with pressure control 01 fully extended Drain port "C" Drain port Filling port * Adjustment screw SW 22 Press. compensator SW 13 – Flow adjustment screw SW 17 "D" "F" deep "E" "H" deep 4 off 4 off Suction port Ø...
Page 60 PPV100-37 with remote pressure control 07 Filling port * Pilot port "PP" SW 22 1/4 BSP.F Flow adjustment fully extended – screw Drain port "C" Pilot port "PP" 137.5 12.5 "D" "F" deep 4 off Suction port Ø 32 "E" "H" deep Discharge port 4 off Ø...
Page 61 PPV100-37 with power (torque) control 09 Drain port "C" fully extended – Filling port* Flow adjustment 12,5 SW 22 screw SW 17 "E" "H" deep 4 off "D" "F" deep 4 off UKEN Discharge port Ø 24 30,2 27,8 Suction port Ø...
Page 62 PPV100-37 with load sensing control 14 fully extended 146,5 12,5 Pilot port "PP" Diff. pressure adj. screw SW 13 Load sensing port "L" 114,5 139,5 Drain port Filling plug * 16,5 Pressure SW 22 adj. screw SW 14 13,5 Drain port "C"...
Page 63 2.2.25 PPV100-56 PPV100-56 with pressure control 01 fully extended Drain port Drain port "C" Filling port * SW 22 Adjustment screw Press. compensator SW 13 – Flow adjustment screw SW 17 Suction port "D" "F" deep Ø 38 4 off "E"...
Page 64 PPV100-56 with remote pressure control 07 Pilot port "PP" 1/4 BSF. Drain port Flow adjustment "C" Filling port * screw SW 22 – fully extended 152.5 46.5 12.5 "E" "H" deep 4 off Discharge port Suction port Ø 26 Ø 38 "F"...
Page 65 PPV100-56 with power (torque) control 09 fully extended Filling plug * 12,5 46,5 SW 22 Suction port Flow adj. Drain port Ø 38 screw "C" – SW 17 "D" "F" deep 4 off UKEN Discharge port Ø 26 Drive "E" "H" deep 35,7 27,8 power...
Page 66 PPV100-56 with load sensing control 14 fully extended Pilot port "PP" 161,5 12,5 Diff. pressure adj. screw SW 13 114,5 Load sensing port "L" 154,5 Filling port* Drain port 46,5 Pressure adj. screw SW 22 SW 14 Drain port 13,5 "C"...
Page 67 2.2.26 PPV100-71 PPV100-71 with pressure control 01 – fully extended Flow adjustment screw Drain SW 17 port "C" Filling port * SW 22 "D" "E" deep 8 off Suction port Discharge port Ø 51 Ø 34 Drain port SW 5 Drain port Adjustment screw Press.
Page 68 PPV100-71 with power (torque) control 09 fully extended Filling port* SW 22 12,5 Suction port Ø 51 167,5 Drain port "C" Flow adjustment screw – SW 17 UKEN Discharge port Ø 34 "D" "F" deep 42,9 31,8 8 off 41,5 41,5 54,5 134,5...
Page 69 PPV100-71 with load sensing control 14 fully extended Pilot port "PP" 12,5 Diff. pressure adj. screw SW 13 Load sensing port "L" 114,5 Filling port* Drain port Pressure adj. screw SW 22 SW 14 Drain port 13,5 "C" 9,56 9,53 Case drain port SW 5 229,5...
Page 70 2.2.27 PPV100-100 PPV100-100 with pressure control 01 Flow adjustment fully extended screw SW 17 – Drain port "C" Filling port* "D" "F" deep SW 27 8 off Suction port Ø 63 Discharge port Ø 34 Case drain port SW 5 Drain port Adjustment screw Press.
Page 71 PPV100-100 with power (torque) control 09 fully extended Filling port* SW 27 284,5 12,5 Suction port Ø 63 Drain port 175,5 "C" Flow adjustment screw – SW 17 UKEN Discharge port Ø 34 "D" "F" deep 50,8 31,8 8 off 59,2 142,5 249,5...
Page 72 PPV100-100 with load sensing control 14 fully extended Load sensing port "L" 284,5 1/4 BSP.F Pilot port "PP" 196,5 12,5 – Load sensing port "L" 189,5 Flow adjustment Filling port * Pilot port "PP" 42,5 screw SW 17 SW 27 1/4 BSP.F Drain port "E"...
Page 73 2.2.28 PPV100-145 PPV100-145 with pressure control 01 Drain port "C" Flow adjustment fully extended screw SW 19 – Filling port * "D" "F" deep Discharge port SW 27 8 off Ø 34 Suction port Ø 63 Drain port SW 5 Drain port Adjustment screw Press.
Page 74 PPV100-145 with power (torque) control 09 fully extended Filling port* SW 27 321,5 12,5 Suction port Ø 63 Drain port "C" Flow adjustment screw SW 19 – UKEN Discharge port Ø 34 "D" "F" deep 50,8 31,8 8 off 73,5 283,5 Case drain port SW 5 (facing side)
Page 75 PPV100-145 with load sensing control 14 fully extended 321,5 Pilot port "PP" Diff. pressure adj. screw 222,5 12,5 SW 13 Load sensing port "L" 161,6 215,5 Filling port* Pressure Drain port SW 27 adj. screw SW 14 Drain port 21,5 "C"...
Page 76 2.2.29 PPV100-180 PPV100-180 with pressure control 01 Drain port "C" fully extended Drain port Filling port * SW 27 Flow adjustment screw SW 19 Suction port – Ø 76 Discharge port Ø 44 Case drain port SW 5 "D" "F" deep 8 off Adjustment screw Press.
Page 77 PPV100-180 with power (torque) control 09 fully extended Filling port* 347,5 SW 27 12,5 Suction port Ø 76 Drain port "C" Flow adj. screw – SW 19 Discharge port Ø 44 "D" "F" deep 61,9 36,5 8 off 81,9 309,5 Case Drive power adjustment screw * drain port SW 5...
Page 78 PPV100-180 with load sensing control 14 fully extended 347,5 Pilot port "PP" 244,5 12,5 Diff. pressure adj. screw SW 13 Load sensing port "L" 161,6 237,5 Filling port * Pressure Drain port 27,5 SW 27 adj. screw Drain port SW 14 21,5 "C"...
Page 79 2.3 MEDIUM HEAVY DUTY SERIES CONTENTS PPV101 Ordering Code 2.3.1 Medium Heavy Duty Series 2.3.2 Torque limiter settings Technical Information 2.3.3 Specifications 2.3.4 Hydraulic fluids 2.3.5 Viscosity range 2.3.6 Temperature range 2.3.7 Fire-resistant fluids 2.3.8 Seals 2.3.9 Filtration 2.3.10 Adjustments 2.3.11 Drive and through drive torques 2.3.12 Through drive limitations 2.3.13 Installation notes...
Page 80: Ordering Code
ORDERINg CODE 2.3.1 Medium Heavy Duty Series PPV101 – 45 / B – 1 N R M M – P 0 – – XXXX Axial piston pump Medium Heavy Duty Series Size 45 cm³/rev 80 cm³/rev 112 cm³/rev 140 cm³/rev 200 cm³/rev Design series: B Seals...
Page 81: Technical Information
2.3.2 Torque limiter settings Drive speed 1450 rpm ( 50 Hz, 4-pole electric motor ) Power Torque Pump size (kW) (Nm) 18.5 For other drive speeds or different power settings, please contact HYDAC Drive Center. TECHNICAL INFORMATION 2.3.3 Specifications Pump size geometric displacement [cm³/rev] 45.0...
Page 82: Fire-Resistant Fluids
2.3.7 Fire-resistant fluids Fluid: Parameters: Water Mineral oil Polyolester glycol Max. continuous pressure (bar) Recommended temp. range (°C) 20 ~ 60 30 ~ 60 10 ~ 50 Cavitation resistance Expected life expectancy 100% 50% ~ 100% 20% ~ 80% compared to mineral oil = Recommended = Acceptable but with reduced pump life 2.3.8...
Page 83 2.3.11 Max. drive and through drive torques Pump size Maximum torque on primary shaft [Nm] Standard SAE B SAE BB ISO 100 SAE C ISO 125 Mounting flange Bolts Standard SAE BB SAE BB ISO 25 mm SAE C ISO 32 mm Drive shaft Splined shaft / Splined shaft /...
Page 84: Through Drive Limitations
2.3.12 Through drive limitations In addition to the maximum through drive torque, one must consider a possible excessive bending moment so that the maximum combined bending moment value as determined by the expression below is not exceeded. MPX = weight of pump [kg] LPX = length of pump [mm] LA1’...
Page 85: Installation Notes
2.3.13 Installation notes Precautions: z Suction and drain lines must be immersed at least 200 mm The pump should be installed horizontally with the case below the lowest oil level under operating conditions. drain line initially rising above the level of the pump before z The distance between the oil surface and the centre of continuing to the tank as shown in the diagram below.
Page 86: Control Options
CONTROL OPTIONS 2.3.14 Load sensing and pressure cut-off- L0 / L1 Description Performance characteristics Hydraulic circuit The pump displacement is controlled to match the flow requirements as a function of the system differential pressure (load pressure vs. pump pressure). In addition, there is a pressure cut-off Differential pressure valve function incorporated into the control.
Page 87: Pressure Cut-Off
2.3.17 Load sensing and pressure cut-off with torque limiter – L0/1-xx Description Performance characteristics Hydraulic circuit L0 control functions as before. Torque limiter valve In response to a rise in operating pressure, the swash plate adjustment angle is reduced, limiting the input torque. This regulator prevents an overload of the drive motor.
Page 88 2.3.20 Pressure cut-off with integrated proportional pressure relief valve - PV Description Performance characteristics Hydraulic circuit A solenoid proportional pressure relief valve is fitted between the pressure cut- off regulator and the pump to control the maximum pressure. An electrical amplifier card is also Differential pressure valve required.
Page 89: Electrical Displacement Control
2.3.22 Electrical displacement control – /1-E0 Description Performance characteristics Hydraulic circuit Varying the input signal to the Proportional proportional pressure reducing valve valve Flow control valve (PPRV) allows the user to control the pump displacement. As the input current Qmax to the PPRV increases, the pump displacement increases proportionally.
Page 90: Performance Data
PERFORMANCE DATA 2.3.24 PPV101-45 z Efficiency (speed range 1500 rpm z Power curve and 1800 rpm with suction pressure 1 bar abs.), Note: Suction pressure 1 bar abs., max. displacement test temperature 50 °C, viscosity 31 cSt (ISO VG 46) Ratio of displacement q/qmax.
Page 91: Ppv101-80
2.3.25 PPV101-80 z Efficiency (speed range 1500 rpm z Power curve and 1800 rpm with suction pressure 1 bar abs.), Note: Suction pressure 1 bar abs., max. displacement test temperature 50 °C, viscosity 31 cSt (ISO VG 46) Ratio of displacement q/qmax. 1.00 0.75 0.50 0.25 1.00 0.90...
Page 92: Ppv101-112
2.3.26 PPV101-112 z Efficiency (speed range 1500 rpm and 1800 rpm with suction pressure 1 bar abs.), z Power curve test temperature 50 °C, viscosity 31 cSt (ISO VG 46) Note: Suction pressure 1 bar abs., max. displacement Ratio of displacement q/qmax. 1.00 0.75 0.50 0.25 1.00...
Page 93: Ppv101-140
2.3.27 PPV101-140 z Efficiency (speed range 1500 rpm z Power curve and 1800 rpm with suction pressure 1 bar abs.), Note: Suction pressure 1 bar abs., max. displacement test temperature 50 °C, viscosity 31 cSt (ISO VG 46) Ratio of displacement q/qmax. 1.00 0.75 0.50 0.25 1.00 0.90...
Page 94: Ppv101-200
2.3.28 PPV101-200 z Efficiency (speed range 1500 rpm z Power curve and 1800 rpm with suction pressure 1 bar abs.), Note: Suction pressure 1 bar abs., max. displacement test temperature 50 °C, viscosity 31 cSt (ISO VG 46) Ratio of displacement q/qmax. 1.00 0.75 0.50...
Page 95: Ppv101-45
DIMENSIONS 2.3.29 PPV101-45 PPV101-45 with cut-off / load sensing control and torque limiter module (clockwise rotation) Note: for anti-clockwise rotation, suction port "B" and discharge port "A" are reversed Single pump "0" Max. flow adjustment screw Pressure Diff. pressure Drive power adj.
Page 96: Port Details
Single pump prepared for through drive "N" T air Option for rear suction and discharge ports Rotational direction arrow Marking (UNC thread) for version PPV101-45/B-1RR S ø38 ø25 T air See port details table A See port details table B 35.7±0.3 52.4±0.3 Port details...
Page 97 Through drive options Through drive "A" SAE "A" 2-hole SAE J744-82-2 T air SAE "A" 30° Splined shaft 6 x M10 SAE J744-16-4 9T 16/32 DP deep Through drive "B" SAE "B" 2-hole SAE J744-101-2 T air SAE "B" 30° Splined shaft 4 x M12 SAE J744-22-2 13T 16/32 DP...
Page 98: Ppv101-80
2.3.30 PPV101-80 PPV101-80 with cut-off / load sensing control and torque limiter module (clockwise rotation) Note: for anti-clockwise rotation, suction port "B" and discharge port "A" are reversed Single pump "0" Max. flow adjustment screw Drive power Pressure Diff. pressure adj.
Page 99 Single pump prepared for through drive "N" T air Option for rear suction and discharge ports See port details table See port details table T air Ø25 Ø50 Port details SAE flange ports Code Port description Size Torque (Nm) Flange thread UNC threaded version ("S"...
Page 100 Through drive options Through drive "A" SAE "A" 2-hole SAE J744-82-2 T air Through drive "B" 6 x M10 deep SAE "B" 2-hole SAE "A" 30° Splined shaft SAE J744-101-2 SAE J744-16-4 9T 16/32 DP T air 4 x M12 Through drive "BB"...
Page 101: Ppv101-112 / -140
2.3.31 PPV101-112 / -140 PPV101-112 / -140 (4-hole flange) with cut-off / load sensing control and torque limiter module (clockwise rotation) Note: for anti-clockwise rotation, suction port "B" and discharge port "A" are reversed Single pump "0" Max. flow adjustment screw Drive power Pressure Diff.
Page 102 Single pump prepared for through drive "N" T air 313.5 SAE 2-hole flange option Pressure Diff. pressure Max. flow adj. screw adj. screw adjustment screw See port details table T air T air T air See port details table View X...
Page 103 Mounting flange (2-hole) and shaft options SAE "C" Type 2-hole SAE "C" Splined shaft SAE "C" parallel shaft SAE "CC" Splined shaft Splined shaft Splined shaft parallel shaft...
Page 104 Option for rear suction and discharge ports Rotational direction arrow ø64 See port T air details table see port ø32 table details 50.8±0.3 66.7±0.3 106.5 103.5 Port details SAE flange ports Code Port description Size Torque (Nm) Flange thread UNC threaded version ("S" in position 9 of model code): Discharge port SAE J518C high pressure (code 62) 1¼"...
Page 105 Through drive options Through drive "A" SAE "A" 2-hole SAE J744-82-2 Through drive "B" T air 2-hole SAE "B" 6 x M10 SAE J744-101-2 deep 307.5 Splined shaft SAE "A" 30° SAE J744-16-4 9T 16/32 DP T air Through drive "BB" 2-hole SAE "B"...
Page 106: Ppv101-200
2.3.32 PPV101-200 PPV101-200 with cut-off / load sensing control and torque limiter module (clockwise rotation) Note: for anti-clockwise rotation, suction port "B" and discharge port "A" are reversed Single pump prepared for through drive "N" Diff. pressure Pressure adj. screw adj.
Page 107 Pressure Diff. pressure adj. screw adj. screw Rotational direction arrow 4x M16 deep 24 8x M12 deep 22 Fill the case with oil before commissioning Mounting flange and shaft options SAE "D" Splined shaft SAE "F" Splined shaft SAE parallel shaft SAE D parallel shaft SAE J744-44-1...
Page 108 Through drive options Through drive "A" SAE "A" 2-hole 6 x M10 SAE J744-82-2 deep Through drive "B" T air SAE "B" 2-hole SAE J744-101-2 8 x M12 SAE "A" 30° Splined shaft SAE J744-16-4 9T 16/32 DP Through drive "BB" T air SAE "B"...
Page 109: Electrical Displacement Control
2.3.33 Electrical displacement control 9/16-18 UNF Pump size PPV101-45 PPV101-80 PPV101-112 / -140 PPV101-200 2.3.34 Unloading valve Unloading valve (*N, M) Proportional valve (*V) Pump size Pump size PPV101-45 PPV101-45 PPV101-80 PPV101-80 PPV101-112 / -140 PPV101-112 / -140 PPV101-200 PPV101-200 A = Distance between the centre line of the pump and the top of the bolt head for the cut-off regulator.
Page 111 2.4 HEAVY DUTY SERIES CONTENTS PPV102 Ordering Code 2.4.1 Heavy Duty Series 2.4.2 Heavy Duty Series compensator 2.4.3 Standard gear pump models Technical Information 2.4.4 Specifications 2.4.5 Hydraulic fluids 2.4.6 Viscosity range 2.4.7 Temperature range 2.4.8 Fire-resistant fluids 2.4.9 Seals 2.4.10 Filtration 2.4.11 Adjustments 2.4.12 Installation notes...
Page 112: Ordering Code
ORDERING CODE 2.4.1 Heavy Duty Series PPV102 – 112 – 1 0 N R S – 4000 – – – XXXX Axial piston pump Heavy Duty Series Size 63 cm³/rev 112 cm³/rev 180 cm³/rev 280 cm³/rev 2 x 180 cm³/rev 2 x 280 cm³/rev Fluid type –...
Page 113: Heavy Duty Series Compensator
2.4.2 Heavy Duty Series compensator Power control / pressure compensation No power control and no pressure compensation Power control Pressure compensation Power control and pressure compensation Displacement control No displacement control Positive displacement control Negative displacement control Electrical positive displacement control Load sensing control Power control mode No power control...
Page 114: Technical Information
2.4.3 Standard gear pump models Gear pump Pump size and ordering code displacement PPV102-63 – – #### – cm³/ re v PPV102-112 – – #### – cm³/r e v PPV102-180 – – #### – cm³/ re v PPV102-280 – – #### –...
Page 115: Fire-Resistant Fluids
2.4.8 Fire-resistant fluids Fluid type Mineral oil Polyolester Water glycol* Maximum continuous pressure (bar) Temperature range (°C) -20 ~ +80 0 ~ +60 10 ~ 50 Cavitation resistance Pump service life 100 % 50 % ~ 100 % 20 % ~80 % compared to mineral oil = Recommended = Acceptable but with reduced pump life...
Page 116: Installation Notes
2.4.12 Installation notes Precautions: z The suction and drain lines must be immersed at least 200 Recommended pump installation mm below the lowest oil level under operating conditions. The pump should be installed horizontally with the case z The distance between the oil surface and the centre of drain line initially rising above the level of the pump before the shaft must not exceed 1 m.
Page 117: Control Options
CONTROL OPTIONS 2.4.13 Variable delivery positive displacement control – 0P Description Performance characteristics Hydraulic circuit The pilot pressure enables the flow rate of the pump to be steplessly adjusted. An increase in pilot pressure will result in an increase in flow, hence the positive control.
Page 118: Power Control
2.4.15 Power control – 10 Description Performance characteristics Hydraulic circuit In response to a rise in operating pressure, the swash plate adjustment angle is reduced, limiting the input power. This control prevents an overload of the drive motor. 2.4.16 Power and positive displacement control – 1P Description Performance characteristics Hydraulic circuit...
Page 119 2.3.17 Power and electrical displacement control - 1E Description Performance characteristics Hydraulic circuit This is a combination of power control and electrical displacement control. The proportional valve enables the flow rate of the pump to be steplessly adjusted. An increase in the input signal will result in an increase in flow.
Page 120: Power And Pressure Compensation
2.4.20 Power and pressure compensation - 70 Description Performance characteristics Hydraulic circuit This is a combination of power control and pressure compensation. Note: The factory pressure setting is 320 bar with an adjustable range of 80 bar to 350 bar. 2.4.21 Power, pressure compensation and positive displacement control - 7P Description Performance characteristics...
Page 121 2.4.22 Power, pressure compensation and electrical displacement control - 7E Description Performance characteristics Hydraulic circuit This is a combination of power control, pressure compensation and electrical displacement control. The proportional valve enables the flow rate of the pump to be steplessly adjusted.
Page 122: Performance Data 2.4.24 Ppv102-63
PERFORMANCE DATA 2.4.24 PPV102-63 z Efficiency 1500 rpm Operating pressure [bar] z Displacement control curves Electrical displacement (type E) Positive displacement (type P) Actuating current (mA) Pilot pressure (bar)
Page 123: Ppv102-112
2.4.25 PPV102-112 z Efficiency 1500 rpm Operating pressure [bar] z Displacement control curves Electrical displacement (type E) Positive displacement (type P) Pilot pressure (bar) Actuating current (mA)
Page 124: Ppv102-180 / -360
2.4.26 PPV102-180 / -360 z Efficiency 1500 rpm Operating pressure [bar] z Displacement control curves Electrical displacement (type E) Positive displacement (type P) Actuating current (mA) Pilot pressure (bar)
Page 125: Ppv102-280 / -560
2.4.27 PPV102-280 / -560 z Efficiency 1200 rpm Operating pressure [bar] z Displacement control curves Electrical displacement (type E) Positive displacement (type P) Actuating current (mA) Pilot pressure (bar)
Page 126: Ppv102-63 / -112 / -180 / -280
DIMENSIONS 2.4.28 PPV102-63 / -112 / -180 / -280 Max. flow adjustment screw Pilot port (PSV) Discharge port Suction port Dimensions (in mm) of single pumps without gear pump Pump size -0.050 -0.090 -0.050 -0.090 -0.050 -0.090 -0.050 -0.090 Pump size 53.5 Pump size –...
Page 127: Ppv102-360 / -560
2.4.29 PPV102-360 / -560 Suction port Discharge port Use Dr or (Dr) for drain port Direction of rotation Clockwise Anti-clockwise (viewed from shaft end) Suction port Note: pump shown Discharge port is designed for clockwise rotation. Dimensions (in mm) of tandem pumps without gear pump Pump size -0.050 -0.090...
Page 128: Regulators
2.4.30 Regulators Type 1 Power control with positive or negative displacement control Adjustment screw (factory set) Pilot port for displacement control Pi - 1/4 BSP Power control outer spring adj. Power control inner spring adj. Lock nut outer spring adj. Lock nut inner spring adj.
Page 129 Type 4L Pressure compensation and load sensing control Filling port * Lock nut Load sensing - port P 1/4 BSPT Pressure compensator adj. screw 80~350 bar Differential pressure adj. screw 10~30 bar Lock nut Filling port * Type 7 Power control with positive or negative displacement control, pressure compensation or load sensing control Pilot port for displacement control...
Page 130 2.4.31 Auxiliary ports Dimensions of drain ports (in mm) Pump size ½ BSP 22.6 ¾ BSP 30.8 180 / 360 ¾ BSP 30.8 280 / 560 ¾ BSP 30.8 Other ports Port Size ¼ BSPT and P for 4000 control ¼...
Page 131: Suction Port
2.4.32 Suction and discharge ports 4x E x F deep threaded bores D for 280 Outline of size 280 4x E x F deep threaded bores Suction port Discharge port Suction port Size 35.7 M12 x 1.75 69.9 50.8 M12 x 1.75 88.9 61.9 M16 x 2.0...
Page 132 2.4.33 Through drive for optional gear pump Pump size 63, 112, 180, 280 280, 360, 560 Without pilot port Ordering code With pilot port 82.5 101.6 Dimensions (SAE type "A" for 63, 112, 180 and 280) 2x M10 – 16 deep 2x M12 –...
Page 133 2.5 LIGHT DUTY SERIES CONTENTS PPV103 Ordering Code 2.5.1 Light Duty Series Technical Information 2.5.2 Specifications 2.5.3 Hydraulic fluids 2.5.4 Viscosity range 2.5.5 Temperature range 2.5.6 Specifications and design numbers for special fluids 2.5.7 Seals 2.5.8 Filtration 2.5.9 Adjustments 2.5.10 Installation notes Control Options 2.5.11 Standard pressure control 2.5.12 Remote pressure control...
Page 134 ORDERING CODE 2.5.1 Light Duty Series PPV103 – 16 – F R 01 H S K – 32 80 – XXXX Axial piston pump Light Duty Series Size 10.0 cm³/rev 15.8 cm³/rev 22.2 cm³/rev 36.9 cm³/rev 56.2 cm³/rev 70.0 cm³/rev (only with control type 07) 91.0 cm³/rev (only with control type 07) 145.0 cm³/rev (only with control type 07) Mounting type...
Page 135 TECHNICAL INFORMATION 2.5.2 Specifications Pump size Geometric displacement [cm³/rev] 10.0 15.8 22.2 36.9 56.2 70.0 91.0 145.0 Rated Pressure [bar] Peak Min. Drive speed [rpm] max. 1800 Power (1500 rpm, 160 bar) [kW] 8.5* Drive torque (160 bar) [Nm] Pre-fill oil volume [cm³] 1200 1200...
Page 136 2.5.6 Specifications for special fluids Operating pressure Drive speed Temperature Viscosity Design [bar] [rpm] Operating fluid Size range range number* [°C] [cSt] Rated Intermittent Rated max. Water glycol 16-56 160 / 140* Water > 35 % 1200 1800* 0 - 50 Polymer solution 70-145 (HFC)
Page 137 2.5.9 Adjustments The units are supplied with a minimum discharge pressure and maximum flow rate setting. Pressure and flow rate can be adjusted using the adjustment screws to meet your system requirements. Volume Pressure Volume Pressure Min. adjustable adjustment adjustment displacement screw rate screw rate...
Page 138 2.5.10 Installation notes Precautions: z The distance between the suction and drain pipes must be The pump should be installed horizontally with the case 200 mm minimum. drain line initially rising above the level of the pump before z Suction and drain pipes must be immersed at least 200 mm continuing to the tank as shown in the diagram below.
Page 139: Standard Pressure Control
CONTROL OPTIONS 2.5.11 Standard pressure control Description Performance characteristics Symbol z When the system pressure increases and comes close to the preset cut-off pressure, the pump flow decreases automatically and the set pressure is maintained. Pressure 2.5.12 Remote pressure control Description Performance characteristics Symbol...
Page 140: Ppv103-10
PERFORMANCE DATA 2.5.14 PPV103-10 z Performance characteristic curve N=1500 U/min N=1800 U/min Volumetric efficiency Volumetric efficiency L /min L /min Overall efficiency Overall efficiency Output flow Output flow Operating pressure Operating pressure z Drive power N=1500 U/min N=1800 U/min P= bar P= 200 P= bar P= 180...
Page 141: Ppv103-16
2.5.15 PPV103-16 z Performance characteristic curve N=1500 U/min N=1800 U/min Volumetric efficiency Volumetric efficiency L /min Overall efficiency Overall efficiency Output flow L /min Output flow 210 bar 210 bar Operating pressure Operating pressure z Drive power Example: For an operating pressure of 100 bar, an output flow of 20 l/min at 1500 rpm, the input power is approx.
Page 142: Ppv103-22
2.5.16 PPV103-22 z Performance characteristic curve N=1500 U/min N=1800 U/min Volumetric efficiency Volumetric efficiency L /min L /min Overall efficiency Output flow Output flow Overall efficiency Operating pressure Operating pressure z Drive power Example: For an operating pressure of 100 bar, an output flow of 30 l/min at 1500 rpm, the input power is approx.
Page 143: Ppv103-37
2.5.17 PPV103-37 z Performance characteristic curve N=1500 U/min N=1800 U/min Volumetric efficiency Volumetric efficiency L /min Overall efficiency Overall efficiency L /min Output flow Output flow Operating pressure Operating pressure z Drive power Example: For an operating pressure of 160 bar, an output flow of 45 l/min at 1500 rpm, the input power is approx.
Page 144: Ppv103-56
2.5.18 PPV103-56 z Performance characteristic curve N=1500 U/min N=1800 U/min Volumetric efficiency Volumetric efficiency Overall efficiency Overall efficiency L /min L /min Output flow Output flow Operating pressure Operating pressure z Drive power Example: For an operating pressure of 160 bar, an output flow of 70 l/min at 1500 rpm, the input power is approx.
Page 145: Ppv103-70
2.5.19 PPV103-70 z Performance characteristic curve N=1500 U/min N=1800 U/min L /min Overall efficiency Overall efficiency L /min Volumetric efficiency Output flow Output flow Volumetric efficiency 250 bar 250 bar Operating pressure Operating pressure z Drive power Example: For an operating pressure of 200 bar, an output flow of 70 l/min at 1500 rpm, the input power is approx.
Page 146: Ppv103-90
2.5.20 PPV103-90 z Performance characteristic curve N=1500 U/min N=1800 U/min Overall efficiency Overall efficiency Volumetric efficiency L /min Volumetric efficiency L /min Output flow Output flow 250 bar 250 bar Operating pressure Operating pressure z Drive power Example: For an operating pressure of 180 bar, an output flow of 110 l/min at 1500 rpm, the input power is approx.
Page 147: Ppv103-145
2.5.21 PPV103-145 z Performance characteristic curve N=1500 U/min N=1800 U/min Overall efficiency Overall efficiency Volumetric efficiency Volumetric efficiency L /min L /min Output flow Output flow Output flow Output flow Output flow Output flow Output flow Output flow Output flow Output flow Output flow 250 bar...
Page 148: Ppv103-10
DIMENSIONS 2.5.22 PPV103-10 PPV103-10 with pressure control 01 Filling port* Flow adj. screw SW22 - plugged SW13 44.5 Drain port * fully extended "F" 4.79 – 90.5 4.76 52.5 10.5 Ø 159.5 Pressure adj. screw SW 13 fully extended Plug SW "D"...
Page 149: Model Numbers
PPV103-10 with remote pressure control 07 Filling port SW22 - plugged Drain port "F" * fully extended 44.5 90.5 52.5 4.79 4.76 10.5 Ø 159.5 Remote control port "PP" "H" fully extended 96.5 Pressure safety adjustment screw Flow adj. screw Plug SW 13 SW "D"...
Page 150 2.5.23 PPV103-16 / -22 PPV103-16 / -22 with pressure control 01 Lock nut SW17 44.5 fully extended Filling port* SW22 - plugged Pressure adj. 26.5 Drain port screw Flow adj. screw "C" SW17 SW17 4.79 – 4.76 Ø Suction 22.2 "F"...
Page 151: Ppv103-37
2.5.24 PPV103-37 PPV103-37 with pressure control 01 Lock nut SW17 fully extended Flow adj. screw SW17 Filling port* – Pressure adj. screw SW22 - plugged SW 17 Drain port "C" 6.38 6.35 Suction Ø 30.2 "F" "H" deep port Ø 32 Discharge port Ø...
Page 152: Ppv103-56
2.5.25 PPV103-56 PPV103-56 with pressure control 01 Flow adj. fully extended Lock nut Filling port* screw 259.5 SW17 SW22 - plugged SW17 Pressure adj. Drain – 50.5 ports screw Drain port "C" * SW17 43.5 7.97 7.94 Suction Ø port "F"...
Page 153: Ppv103-70
2.5.26 PPV103-70 PPV103-70 with remote pressure control 07 35.7 246.5 Drain port "C" * Flange surface Flange surface (2x) discharge port suction port fully extended Drain port Drain port 351.5 Spotface Ø 27 (from the rear) 7.97 7.94 Discharge Spotface Ø 35 port (from the rear) Ø...
Page 154: Ppv103-90
2.5.27 PPV103-90 PPV103-90 with remote pressure control 07 Drain port "C" * Flange surface Flange surface discharge port suction port 119.5 Drain port Drain port 9.56 9.53 Discharge port Ø 32 Ø 21.5 30.2 161.6 Spotface Ø 39 "E" (from the rear) "H"...
Page 155: Ppv103-145
30.2 42.9 228.6 2.5.28 PPV103-145 299.5 299.5 PPV103-145 with remote pressure control 07 Drain port "C" * Flange surface Flange surface discharge port suction port fully extended 400.5 Drain port Drain port 11.14 11.11 Discharge port Ø 32 Ø 21.5 Spotface Ø...
Page 157 Variable Displacement Axial Piston Pumps: Installation Manual MEDIUM HEAVY DUTY SERIES PPV100S16 PPV100S37 PPV100S56 PPV100S71 PPV100S100 PPV100S145 PPV100S180 MEDIUM HEAVY DUTY SERIES PPV100-16 PPV100-37 PPV100-56 PPV100-71 PPV100-100 PPV100-145 PPV100-180 MEDIUM HEAVY DUTY SERIES PPV101-45 PPV101-80 PPV101-112 PPV101-140 PPV101-200...
Page 158 HEAVY DUTY SERIES PPV102-63 PPV102-112 PPV102-180 PPV102-280 PPV102-360 PPV102-560 LIGHT DUTY SERIES PPV103-10 PPV103-16 PPV103-22 PPV103-37 PPV103-56 PPV103-70 PPV103-90 PPV103-145...
Page 160: Precautions For Use
PRECAUTIONS FOR USE To prevent serious accidents, equipment damage, and other property damage, please observe the following precautions, as well as all related regulations CAUTION regarding safety. 1. To avoid possible injury when handling the products, wear protective safety equipment Before using the product, make sure you read and in accordance with the instructions in understand all the instructions in the Operator‘s...
Page 161: Precautions For Operation
PRECAUTIONS GENERAL PRECAUTIONS FOR OPERATION WARNING 1. Never modify the equipment. DANGER If any alterations are made, unexpected machine 1. Never operate any device in an environment movement may cause injury. where there is danger of explosion or fire, unless the device is fully protected.
Page 162: Technical Specifications
MEDIUM HEAVY DUTY SERIES Technical specifications Geometric Operating pressure Drive displacement speed Rated [bar] Peak [bar] Series / re v ] [rpm] PPV100S16 16.3 3600 PPV100S37 37.1 2700 PPV100S56 56.3 2500 PPV100S71 70.7 2300 PPV100S100 100.5 2100 PPV100S145 145.2 1800 PPV100S180 180.7 1800...
Page 163: Pump Arrangement
Ports Suction, discharge, drain and filling ports Filling port Drain port "DR" Sauganschluss "S" Discharge port "DR" Drain port Minimum pump suction pressure under static and dynamic load: = 0.833 bar absolute in Min Maximum pump inlet pressure: = 1.500 bar absolute in Max Pump arrangement Suction line...
Page 164: Hydraulic Fluid
Piping Drain line Do not combine drain lines. Always run drain lines separately, not longer than 1 m and the pipe end must be immersed in oil. Do not restrict drain lines. A restricted drain line (cooler, filter, valve etc.) can damage the pump.
Page 165 MEDIUM HEAVY DUTY SERIES Technical specifications Geometric Operating pressure Drive displacement speed Rated [bar] Peak [bar] Series /r ev] [rpm] PPV100-16 16.3 3600 PPV100-37 37.1 2700 PPV100-56 56.3 2500 PPV100-71 70.7 2300 PPV100-100 100.5 2100 PPV100-145 145.2 1800 PPV100-180 180.7 1800 Documentation Check the product's model code and compare it with your paper work.
Page 166 Ports Suction, discharge, drain and filling ports Drain port Filling port Outlet (discharge port) Inlet (suction port) Drain port Minimum pump suction pressure under static and dynamic load: = 0.833 bar absolute in Min Maximum pump inlet pressure: = 1.500 bar absolute in Max Pump arrangement Oil level...
Page 167 Piping Drain line Do not combine drain lines. Always run drain lines separately, not longer than 1 m and the pipe end must be immersed in oil. Do not restrict drain lines. A restricted drain line (cooler, filter, valve etc.) can damage the pump.
Page 168 MEDIUM HEAVY DUTY SERIES Technical specifications Geometric Operating pressure displacement Nominal Drive speed Peak Series /r e v] pressure [rpm] [bar] [bar] PPV101-45 45.0 2700 PPV101-80 80.0 2400 PPV101-112 112.0 2200 PPV101-140 140.0 2200 PPV101-200 200.0 1900 Documentation Check the product's model code and compare it with your paper work. Delivery note and / or sales acknowledgement.
Page 169 Ports Suction, discharge, drain and venting port Drain port (Dr) Outlet (discharge port) Inlet Venting port (suction (T air) port) Drain port Minimum pump suction pressure under static and dynamic load: = 1.0 bar absolute in Min Maximum pump inlet pressure: = 4.5 bar absolute in Max Pump arrangement...
Page 170 Piping Drain line Do not combine drain lines. Always run drain lines separately, not longer than 1 m and the pipe end must be immersed in oil. Do not restrict drain lines. A restricted drain line (cooler, filter, valve etc.) can damage the pump.
Page 171 HEAVY DUTY SERIES Technical specifications Geometric Operating pressure displacement Nominal Drive speed Peak Series /r ev] pressure [rpm] [bar] [bar] PPV102-63 63.0 1800 PPV102-112 112.0 1800 PPV102-180 180.0 1800 PPV102-280 280.0 1500 PPV102-360 2x180.0 1800 PPV102-560 2x280.0 1500 Documentation Check the product's model code and compare it with your paper work. Delivery note and / or sales acknowledgement.
Page 172 Ports Suction, discharge, drain and venting port Drain port (Dr) Outlet (discharge port) Venting port Inlet (suction port) Drain port (Dr) Minimum pump suction pressure under static and dynamic load: = 0.9 bar absolute in Min Maximum pump inlet pressure: = 4.5 bar absolute in Max Pump arrangement...
Page 173 Piping Drain line Do not combine drain lines. Always run drain lines separately, not longer than 1 m and the pipe end must be immersed in oil. Do not restrict drain lines. A restricted drain line (cooler, filter, valve etc.) can damage the pump.
Page 174 LIGHT DUTY SERIES Technical specifications Geometric Operating pressure Drive displacement Nominal Peak speed Series / r e v ] pressure [bar] [rpm] [bar] PPV103-10 10.0 1800 PPV103-16 15.8 1800 PPV103-22 22.2 1800 PPV103-37 36.9 1800 PPV103-56 56.2 1800 PPV103-70 70.0 1800 PPV103-90 91.0...
Page 175 Ports Suction, discharge, drain and filling ports Filling port Drain port Inlet (suction port) Outlet (discharge port) Minimum pump suction pressure under static and dynamic load: = 0.833 bar absolute in Min Maximum pump inlet pressure: = 1.500 bar absolute in Max Pump arrangement Fluid...
Page 176 Piping Drain line Do not combine drain lines. Always run drain lines separately, not longer than 1 m and the pipe end must be immersed in oil. Do not restrict drain lines. A restricted drain line (cooler, filter, valve etc.) can damage the pump.

HYDAC International PPV100S16 Series Manual

Medium Heavy Duty Series Ppv100S

Medium Heavy Duty Series Pvv100

Medium Heavy Duty Series Ppv101

Heavy Duty Series Ppv102

Light Duty Series Ppv103

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