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Models 2675, 3875 & 5075
YOU MUST READ THIS MANUAL BEFORE SETTING UP AND OPERATING THIS EQUIPMENT.
PERSONAL PROTECTIVE EQUIPMENT MUST BE UTILIZED BY ALL PERSONS OPERATING
THIS EQUIPMENT.
OPERATING MACHINES ALWAYS INVOLVES INHERENT DANGER. THIS MANUAL PROVIDES
SAFETY GUIDELINES, AND IS NOT A SUBSTITUTE FOR ENSURING A PROPER WORK
ENVIRONMENT WITH PROPERLY TRAINED WORKERS AND OPERATORS. ALL MACHINES MUST
BE USED WITH CAUTION, WITH SAFETY BEING OF THE UTMOST IMPORTANCE. FAILURE TO
MAKE SAFETY THE UTMOST IMPORTANCE CAN RESULT IN SERIOUS INJURY TO PERSONS
AND/OR PROPERTY, AND CAN RESULT IN DEATH.
Manual Before Operating This Equipment
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words which are intended to convey the level of
importance of the safety messages. The progression of symbols is described below. Remember
that safety messages by themselves do not eliminate danger and are not substitute for proper
accident prevention measures.
Drum Sander
Operator's Manual
Read Instruction
Indicates an imminently hazardous situation which if not avoided,
WILL result in death or serious injury.
Indicates an potentially hazardous situation which if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
This symbol is used to alert the user to useful information about
proper operation of the equipment.
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Summary of Contents for Wood master 2675
- Page 1 Models 2675, 3875 & 5075 Drum Sander Operator’s Manual YOU MUST READ THIS MANUAL BEFORE SETTING UP AND OPERATING THIS EQUIPMENT. PERSONAL PROTECTIVE EQUIPMENT MUST BE UTILIZED BY ALL PERSONS OPERATING THIS EQUIPMENT. OPERATING MACHINES ALWAYS INVOLVES INHERENT DANGER. THIS MANUAL PROVIDES SAFETY GUIDELINES, AND IS NOT A SUBSTITUTE FOR ENSURING A PROPER WORK ENVIRONMENT WITH PROPERLY TRAINED WORKERS AND OPERATORS.
- Page 2 If sanding multiple pieces (more than one across), be aware that even when all stock is the same thickness, a warped, twisted or bowed piece can push the feed rollers upward. The feed rollers may then be too high to sufficiently grip the other pieces and a kickback can occur, causing serious injury or death.
- Page 3 YOU MUST READ THIS MANUAL BEFORE SETTING UP AND OPERATING THIS EQUIPMENT. PERSONAL PROTECTIVE EQUIPMENT MUST BE UTILIZED BY ALL PERSONS OPERATING THIS EQUIPMENT. OPERATING MACHINES ALWAYS INVOLVES INHERENT DANGER. THIS MANUAL PROVIDES SAFETY GUIDELINES, AND IS NOT A SUBSTITUTE FOR ENSURING A PROPER WORK ENVIRONMENT WITH PROPERLY TRAINED WORKERS AND OPERATORS.
- Page 4 SAFETY INSTRUCTIONS, cont. 21. INSPECT YOUR STOCK BEFORE sanding. Never 25. ALWAYS UNPLUG THE SANDER whenever making sand stock with nails, staples or other foreign objects any adjustments or changing knives. which may be embedded in the surface. Do not sand 26.
- Page 6 Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemi- cals known to the State of California to cause cancer, birth defects or other reproductive harm. Some exam- ples of these chemicals are: * Lead from lead-based paints. * Crystalline silica from bricks, cement, and other masonry products.
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Page 7: Table Of Contents
Contents Warranty & Contact Information ....................4 Model Specifications ......................... 4 Safety Instructions ........................5-8 Dust Removal ..........................8 Electrical Requirements ......................9 Assembly Instructions Unpacking ......................10 Extension Rollers (optional) ................10-12 Reversing Switch (optional) ................12-15 Maintenance Lubrication ......................16 Cleaning ......................17 Bed Alignment ....................17-18 Tiebar Adjustment .................... -
Page 8: Warranty & Contact Information
Customer Information Model 2675 Specifications: Your Woodmaster sander will last you a Maximum width ............26” lifetime, if you follow the instructions and mainte- Stock thickness range ........0 to 5-1/4” nance suggestions in this manual. The machine Shortest sandable stock ..........7”... -
Page 9: Safety Instructions
Safety Instructions Know your power tool. Read the this manual carefully. Learn the applications and limitations of your drum sander as well as the potential hazards this tool presents. Ground all tools. Check the receptacles in your shop. They should all be approved 3-prong ground- ing type. - Page 10 Before connecting power: * Replace and bolt down all safety guards. * Remove any loose tools or hardware. * Be sure no one (including you) is in the “danger zone”. Before starting the drum sander: * Make sure the sander sits squarely on the floor. * Check all safety guards.
- Page 11 * Stay clear of the “Danger Zone”. Woodmaster has positioned all controls to make it easy to stay out of the “Danger Zone”. * Stay within the capacity of your machine. * Maximum sanding depth- 1/32” * Never feed two boards of different thickness at the same time.
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Page 12: Dust Removal
* Carefully check all stock for nails, screws, imbed- ded bullets, loose knots, or any other foreign object that may contact the drum. Failure to do this may result in damage to the drum. When performing maintenance: * Unplug the drum and feed conveyor. * Turn drum and conveyor switches OFF. -
Page 13: Electrical Requirements
Electrical Requirements Woodmaster sanders have two motors. The large motor drives the sanding drum. The small gearmotor drives the conveyor. *Sanding drum motor: 230 Volts. Recommended Receptacle for 5-hp motors is a 6-30R see fig 1. fig 1 fig 2 A 10-50R for 7.5 motors, see fig 2. -
Page 14: Unpacking
Assembling Your Sander Unpacking 2 Assemble the Crank 1. Check for damage Before you accept delivery, give the package a good once-over. 3. Bolt on the Optional Extension Rollers The extension rollers are an option that provides additional stability, particularly with long pieces of stock. If you purchased extension rollers, follow the instructions below to install them. - Page 15 b. Remove the Digital Scale Indica- e. Insert the extension rollers into the tor by removing the (2) bolts that brackets. It is easiest to install the secure it to conveyor frame and (1) roller closest to the machine first. sheet metal screw located at the bottom of the indicator as shown.
- Page 16 d. Cut the (2) female connectors off Install the Reversing Switch the end of the control box wires The reversing switch is an option and replace them with (2) Fork that allows you to feed stock backwards spade connectors. through the sander. This is very useful when making multiple passes on large pieces, as it allows the operator to bring the piece back for the next pass without...
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Page 17: Reversing Switch (Optional)
Once completed, make certain b. Bolt the reversing switch to the reversing switch is in the “neutral” frame, using the two holes you position and turn the control box on drilled. full speed. Move reversing switch lever to “forward” and check direction of conveyor belt. - Page 18 b. Disconnect the speed control from c. Turn the feed control on. the feed motor. d. Turn the reversing switch to the c. Connect the two short wires to the forward feed position. leads feed control. e. If the conveyer turns in the direction that would move the stock from the infeed table through the sander, the feed direction is correct.
- Page 19 * plug in the feed control. * Test the feed direction again. The drum sander is now ready for use. Always turn the feed off, and al- low the conveyor to stop before revers- ing the feed direction.
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Page 20: Maintenance
Maintenance With proper care and maintenance, your Woodmaster drum sander will provide years of trouble-free service. This chapter covers preventative mainte- nance, as well as repair of common problems that you may encounter with your machine. Any time you remove the hood or perform an operation that puts your hands at risk, unplug the motors. -
Page 21: Cleaning
c. The drumhead bearings are de- Bed Alignment signed to swivel in the cast hous- ings for self-alignment. To facilitate The bed to drumhead align- this swivel action, each housing ment is a critical adjustment on your is fitted with a grease zerk. These sander. - Page 22 e. If you have determined that the bed is out of alignment with the sanding drum, follow the instructions below. Adjust the Bed Alignment a. Unplug the drum and con- veyor motors. f. If the right side of the bed is low, turn both sprockets on the right side the same distance clockwise.
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Page 23: Tiebar Adjustment
Note: An extra pair of hands is Jackpost and Tiebar Adjustment welcome in the shop for this proce- dure. The tiebars (see exploded view) perform three functions on your sander: * Hold the sides in position. * Upper pivot for the jackposts. * Support for the sander bed by holding the jackposts against the base of the sander. - Page 24 Looking underneath the infeed side of the machine and to the right side If so, turn both tracking nuts 2 more of the conveyor is a “Tracking” wheel. full turns and check again. Once you Under normal direction, the side of cannot stall the belt by hand, proper the belt should be resting against the tension is achieved against the belt.
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Page 25: Velcro Pad
While sanding with the machine, if the Move the belt to the right by hand so conveyor belt begins to slip or stop, that it is up against the tracking wheel. first make certain the rear conveyor Re-tighten the tracking nuts 4 full turns drum is not stopping. -
Page 26: Sandpaper
d. Peel back about 8” of paper, and Replacing the Sandpaper wind the cut edge against the edge of the drum. The Velcro Mount system makes it easy to replace sandpaper. Just peel off one piece and roll on another in its place. -
Page 27: Installation Of Digital Gauge
Installation of Digital Gauge e. If putting on a new piece of sandpa- per, trim the ends. Note: If you ordered a digital scale f. Tightly wrap two layers of filament with your sander go to page 25 strapping tap around the right edge of the sandpaper that would unwind The Digital Gauge Comes With;... -
Page 28: Pre-Operation Checklist
to the two horizontal holes on the top Pre-Sanding Checklist back side of the Gauge. Each time you use your 2. If your sander has a red pointer sander, go through this quick remove the Red Pointer from the con- veyor frame using a 7/16”... -
Page 29: Operation
Operation This section of the manual discusses the operation of your drum sander. Digital Scale Functions, Battery & Maintenance. Functions: On/Off-”red button” Mm/in.-”yellow button”-changes from millimeters to inches in decimals. Preset button up-”orange button”- increases value. Preset button down-”blue button”- Using the digital gauge. - Page 30 Operating the sander: Decimal equivalents: The digital gauge reads to the nearest Drum sanding can be divided into 1/100th inch (0.01”). The following three steps. chart provides decimal equivalents for fractional measurements. * Primary sanding-develops a flat surface with little concern for the .03 == 1/32 .50 == 1/2 sanded finish.
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Page 31: Sanding Tips
Do not over-exert your sander Cross-Grain sanding. Depending on which grit you use and You can sand cross grain with your the width of your workpiece will deter- sander for flatness. However, the unit mine how much material you may re- will leave cross grain scratches in the move in a single pass. -
Page 32: Parts List & Exploded View
SINGLE DRUM SANDER BASE & COVERS... - Page 33 SINGLE DRUM SANDER CONVEYOR & FRAME...
- Page 34 2675 DRUM SANDER I I T T E E M M P P A A R R T T N N U U M M B B E E R R D D E E S S C C R R I I P P T T I I O O N N Q Q T T Y Y .
- Page 35 3875 DRUM SANDER I I T T E E M M P P A A R R T T N N U U M M B B E E R R D D E E S S C C R R I I P P T T I I O O N N Q Q T T Y Y .
- Page 36 5075 DRUM SANDER ITEM PART NUMBER DESCRIPTION QTY. ITEM PART NUMBER DESCRIPTION QTY. LCV-02 50" BED PLATE LD-42 50" BASE TOP LCV-03 50" CONVEYOR FRAME DG-1 DIGITAL SCALE INDICATOR LCV-04 50" INFEED CONVEYOR DRUM 700013 1/4" x 1-1/2" SQUARE KEY STOCK LCV-09 50"...
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Page 37: Troubleshooting
Troubleshooting Guide This guide gives possible solutions to a variety of problems. If, after all solu- tions have been considered, you still experience problems, contact Woodmaster at 1-800-821-6651 Problem: Conveyors move stock in the wrong direction Cause: Solution: Drive motor turning wrong direction Reverse wires to the drive motor. - Page 38 Problem: Boards thin on one side Causes: Solutions: Conveyor bed misaligned ........Align bed (page ##) Conveyor bed loose ..........Tighten bed Problem: Sander leaves chatter marks Causes: Solutions: Drum bearing worn ..........Replace drum bearing Worn drive motor bearings ........Repair or replace motor Worn conveyer pulley bearings ......
- Page 39 Problem: Conveyor motor not operating Causes: Solutions: Blown fuse on control unit ........Replace fuse Connectors between control unit and motor pulled apart ......... Unplug feed motor and re-connect wires. If the problem is not the fuse or wiring: unplug the cutter and feed motors disconnect the control unit from the feed motor.
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Page 40: Appendix 1: Replacing The Conveyor Belt
Appendix 1: Replacing the Conveyor Belt We now supply a splined conveyor belt for easy installation in the event the belt needs to be replaced. Unplug drum motor and conveyor motor for safety! To remove the worn or damaged conveyor belt loosen the belt tension using the tracking adjustment. - Page 41 Install the new screw or nut and to re-install Raise the bed to where you can check level- into frame, measure one of the existing ness across the bed from side to side and screws in the machine from the bottom of the directly under the drum.
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Page 42: 1033 And Db500 Dust Collectors
OPERATER’S MANUAL FOR WOODMASTER DB350, DB550 & DB1000 DUST SYSTEMS Thank you for purchasing the Woodmaster dust system. In order for your woodworking equipment to function properly and the safety for you and others in your shop, it is essential that you take a few minutes to review this manual. - Page 43 A radial arm saw usually has a 2” or 2-1/2” port. Radial arm saws create dust not chips. What you need for this application is air velocity more than volume. A smaller diameter hose creates velocity. Using a 4” diameter hose will decrease your velocity to the saw thus weakening the dust system.
- Page 44 MODEL DB350 RECEPTACLE REQUIREMENTS Model DB350 come with 8-foot cord & 6-15 plug. You need a 6-15 Receptacle. MODEL DB550 The 550 dust-system has a 5hp motor. It too requires 230vac and will not operate on 208vac. The plug configuration is a NEMA 6-30P . Just like the DB350, it too has aluminum housing and impellor and the inlet port is 6”...
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Page 45: Assembling Your System
MODEL DB1000 The DB1000 is our largest dust system and available in both single and 3-phase. It is ideal for large shops and larger tools. Single phase models require 230vac and will not operate on 208vac. The plug configuration is a NEMA 10-50P . For 3-phase models, it can operate on (208/230vac low voltage) and (460vac high voltage). - Page 46 ASSEMBLING YOUR SYSTEM Place the blower unit either on the floor, or build a wooden platform for it to sit on. Anchor the unit so it is secure and will not move while operating. If you place on the floor, use concrete anchors to secure the unit. The unit can be mounted in ceiling rafters. Use lag bolts, lock washers and nuts to secure in rafters.
- Page 47 PARTS For Models DB350, DB550 & DB1000 Dust Collector Replacement Parts MODEL DB350 Part # Description DB-STD MOTOR STAND 1033MTR 3HP MOTOR ONE PHASE 2 30VAC 1033SW 3HP MAGNETIC MOTOR STARTER DB550FH FRONT ALUMINUM HOUSING W/6" FLANGE DB550BH REAR ALUMINUM HOUSING 1033I 12"...
- Page 48 MODEL 1033 ILLUSTRATION...
- Page 49 MODEL DB500 & DV1000 ILLUSTRATION...
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Page 50: Installing Sa300 Wheel Kit
INSTALLING SA300 WHEEL KIT IN THE PARTS LISTS WILL SHOW ALL THE PARTS/HARDWARE THAT IS USED FOR THE SA300. INSTALL (2) CASTORS ON EACH BLACK PLATE USING (4) 5/16” BOLTS, WASHERS AND NUTS. THE (4) SMALLER HOLES ON EACH SIDE OF THE PLATE IS WHERE THE CASTOR WILL BOLT TO. BE CERTAIN TO INSTALL THE BOLT UP THRU THE CASTOER BRACET AND ONTO THE BLACK PLATE. - Page 52 www.woodmastertools.com www.woodmasterdrumsanders.com 01/24...
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