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Summary of Contents for SMB CUBE
- Page 1 SMB CUBE Content Original Operating Manual SMB Schwede Maschinenbau GmbH Markgrafenstrasse 2 D-95497 Goldkronach Phone: +49(0)9273/982-0 Fax: +49(0)9273/982-100 Email: info@smb.biz Internet: www.smb.biz Please store this manual for future use/reference! d01359A Page 1 of 32...
- Page 2 Content © 2011 SMB SCHWEDE MASCHINENBAU GmbH; Germany Printed in Germany Alle Rechte vorbehalten. Ohne die vorherige schriftliche Erlaubnis des Herstellers darf kein Teil dieses Dokuments für irgendwelche Zwecke vervielfältigt oder übertragen werden, und zwar unabhängig davon, auf welche Art und Weise oder mit welchen Mitteln, elektrisch oder mechanisch, dies geschieht.
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Page 3: Table Of Contents
Content 0. Content Content............................3 DETAILS ON MANUFACTURER ....................4 Company and Address......................4 MACHINE MODEL.......................... 4 GENERAL DESCRIPTION OF MACHINE ..................4 TECHNICAL DATA ......................... 5 Technical details........................5 Space requirement for machine ..................... 5 Machine structure........................6 SAFETY ............................7 Machine safety ........................ -
Page 4: Details On Manufacturer
This machine is utilized for automatic strapping of goods. 3. GENERAL DESCRIPTION OF MACHINE The automatic strapping machine SMB CUBE is used for securing bundles by means of applying strap around the bundle. In this function, it represents one component of a packaging machinery. -
Page 5: Technical Data
TECHNICAL DATA 4. TECHNICAL DATA Technical details See data sheet in appendix. Space requirement for machine Please note that additional space must be provided for changing the strap coil and opening the table tops. See figure 1 and 2. Figure 1: Additional space required for changing the strap coil in mm [inches] Figure 2: Additional space required for opening the table tops in °... -
Page 6: Machine Structure
TECHNICAL DATA Machine structure Strap arch Operating terminal Table conveyors Strap coil Threading unit Sealing head Strap drive Reservoir drive Strap reservoir Frame and mobile carrier Electrical cabinet Strap arch cover Light barriers and reflector Frame covers d01359A Page 6 of 32... -
Page 7: Safety
SAFETY 5. SAFETY Machine safety The strapping machine SMB CUBE is intended for use as component of a machine system. It requires no additional safety devices. Unintended use, however, may cause injuries. This operating manual contains safety instructions and advice using symbols as follows:... -
Page 8: General Safety Instructions
Restart the machine only according to the operating manual! The machine may only be operated according to its intended use. SMB Schwede Maschinenbau GmbH shall not be liable for any damages resulting from modifications at the machine by the operating party. -
Page 9: Dangers Resulting From Accessory Equipment
SAFETY Dangers resulting from accessory equipment Conveyor belts and other transport devices must not disable the safety devices of the machine. Access to the Emergency Stop switch must be provided at all times. Safety hazards (see also Abbildung 3) The sealing of the strap is executed by heating up the welding plate. Touching it may cause burns. -
Page 10: Description Of Workstation
SAFETY Electric voltage Moving parts (strap arch) Heating plate Rotating part (exterior strap coil) Electric voltage Cables, hoses Abbildung 3: Safety hazards at the machine Description of workstation The working area is positioned at the operating field at the side of the machine. Authorized operating staff Only authorized and trained staff is allowed to work at the strapping machine. -
Page 11: Personal Safety Equipment
SAFETY The responsibilities for the respective activities must be clearly defined and complied with. Undefined competences imply safety hazards. The operating party has to • Make the operating manual available to operating staff and • Ensure that the operator has read and understood it. Personal safety equipment For cleaning work: wear safety glasses to protect eyes against flying dirt particles. -
Page 12: Emergency Procedure
SAFETY Inspection intervals • At the beginning of every working shift (interrupted operation) • Once a week (non-stop operation) • After each maintenance or repair work 5.11 Emergency procedure In case of an emergency, shut the machine down immediately by turning the main switch from position "I ON"... -
Page 13: Transport And Installation
TRANSPORT AND INSTALLATION 6. TRANSPORT AND INSTALLATION See assembly instructions in appendix. d01359A Page 13 of 32... -
Page 14: Preparing For Start-Up
PREPARING FOR START-UP 7. PREPARING FOR START-UP Operating elements Main switch, operating terminal and light barriers are located at the machine (see also fig. 5). Fig. 5: Operating elements of machine. 1: Main switch, 2: Operating terminal, light barriers with enclosure (3) 7.1.1 Main switch Switch on the machine by putting the main switch to position “1 ON”... -
Page 15: Operating Terminal
PREPARING FOR START-UP 7.1.2 Operating terminal 7.1.2.1 Structure The operating terminal consists of three buttons, two LEDs, one double 7-segmented display, one operating mode selector switch, one Start switch and one Stop switch, or optionally: one E-Stop switch, the buttons for activation of bundle press and bundle stop bars and two switches for special options (see Fig. - Page 16 PREPARING FOR START-UP • LEDs (A, B) Two-coloured LED (A) indicating operating status: Failure Flashing red Heating up Green Ready for operation Flashing green Strapping in progress If one-coloured LED (B) lights up in yellow, the strap coil is running low (optionally available: with strap coil detection).
- Page 17 PREPARING FOR START-UP • Switch for special option I (M) and switch for special option II (N) Both switches are available only in special equipment and can be assigned individually. For both switches, position "0" means deactivated, position "I" means activated. 7.1.2.2 Supervisor menu E When you press buttons “UP”...
- Page 18 30 sec. The display of the 8-digit program number is indicated in sequences. As an example, program version P01-01 of SMB CUBE is indicated as follows: ”- -“ -> start of display “P0“ -> first and second digit “1-“...
- Page 19 PREPARING FOR START-UP Fig. 7: Menu of operating terminal, shown in strapping mode "IO". To change from one menu point to another, press the buttons as shown in this drawing. d01359A Page 19 of 32...
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Page 20: Light Barriers
PREPARING FOR START-UP 7.1.3 Light barriers This section describes the function of light barriers B3 and B4 for the respective strap modes. See also Fig. 8. 7.1.3.1 Light barrier B3: o Strap modes "Manual strapping” and “Bypass, no strapping” Light barrier B3 has no function. o Strap modes "Front strapping", "Parallel strapping”... -
Page 21: Loading The Strap Coil
PREPARING FOR START-UP Loading the strap coil See also Fig. 9. • Unscrew clamping nut (D) and remove coil disk (C). • Push strap coil A (A) onto carrier (B). • Ensure that the strap coil rotates clockwise when the strap is pulled off. •... -
Page 22: Putting Into Service / Operation
PUTTING INTO SERVICE / OPERATION 8. PUTTING INTO SERVICE / OPERATION Switching the machine on • Turn main switch to position "I ON". • After switching on the heater plate starts heating up (approx. 30 sec.) • Wait until LED at the operating terminal indicates green light and the display shows "IO". Threading the strap See Fig. -
Page 23: Operating Modes
PUTTING INTO SERVICE / OPERATION Abbildung 11: Correct threading considering strap curvature Operating modes 8.3.1 Manual mode In manual strapping mode, strapping is triggered by pushing the Start button. Light barriers, press bar and bundle stops have no function. 8.3.2 Bypass mode, no strapping The bundles pass through the machine without being strapped. -
Page 24: Quick Adjustment Of Release Timers I1 To I3
PUTTING INTO SERVICE / OPERATION Quick adjustment of release timers i1 to i4 Timers i1 to i4 can be adjusted not only from the operating menu (see 7.1.2.4), but also by using a quick-change function. Press arrow buttons in normal operating mode (display indicates "IO") to display the last parameter used for i1 to i4. - Page 25 PUTTING INTO SERVICE / OPERATION Fig. 13: Tensioning force in relation to measured bundle circumference U. d01359A Page 25 of 32...
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Page 26: Maintenance And Repair
MAINTENANCE AND REPAIR MAINTENANCE AND REPAIR MPORTANT High reliability rates and a long product life of your strapping machine depend largely on execution of regular cleaning and maintenance. ARNING • Trouble shooting, maintenance and servicing may only be executed by trained professionals. •... -
Page 27: Cleaning And Setting Work
MAINTENANCE AND REPAIR Table 4: Lubricants Lubricant Manufacturer Title Aral Multipurpose Grease K2K-30 Esso BEACON EP2 Shell Alvania EP2 Aral Vitam GF 10 Esso SPIN ESSO 10 Shell Tellus 10 Optimol Paste HU 09449 Paulus u.S. GmbH Düsseldorf Poly-Butyl-Cuprisyl Deutschland Deganit L68 Aral Esso... -
Page 28: Weekly
MAINTENANCE AND REPAIR 9.3.1 Weekly Clean machine interior using pressure air or vacuum cleaner, especially: Heater plate unit Strap guide and strap track Strap threading unit Strap reservoir Pressure plate switch All light sensors, light barriers and reflectors (strap coil detection) using a cloth. Check proper function. -
Page 29: Trouble Shooting
TROUBLE SHOOTING 10. TROUBLE SHOOTING ARNING • Only trained staff is allowed to execute trouble shooting, maintenance and repair work. • In case of failures which are not described in table below, always consult trained professionals by all means! • Disconnect machine from power supply. •... - Page 30 TROUBLE SHOOTING Warning: heater is on (heating up / CC (message at display) heat-cleaning) Heater plate is heating up Emergency Stop switch is pressed Remove source of danger and release Cd (message at display) (Option) E-Stop switch. Press Start button. CF (message at display) Threading fault Rethread strap as described in 8.2 .
- Page 31 TROUBLE SHOOTING Fig. 14: Strap drive with strap track closed (A), lever (B), tensioning rollers (C), feed roller and pressure roller (D). Fig. 15: Strap drive with opened lever and strap track accessible. In this position, strap jams can be removed. Cut off the strap at marked area (arrow) for this purpose. d01359A Seite 31 von 32...
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Page 32: Decommissioning
DECOMMISSIONING 11. DECOMMISSIONING IMPORTANT! Prior to decommissioning the machine, you can inquire at SMB Schwede Maschinenbau GmbH or an authorized distributor to take back the used strapping machine. For environmental safety, reusable materials of the machine should be separated and recycled by authorized professionals.
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