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Step Electric AS380S Series Operation Manual

Elevator integrated drive controller
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Operation Manual for AS380S Series Elevator
Integrated Drive Controller
Publication status: Standard
Version: V2.00
Operation Manual for AS380S Series Elevator
Integrated Drive Controller
All Copyright © reserved by Shanghai STEP Electric Corporation
All rights reserved
The information in this document is subject to change without prior
notice. No part of this document may in any form or by any means
(electronic, mechanical, micro-coping, photocopying, recording or
otherwise) be reproduced, stored in a retrial system or transmitted
without prior written permission from Shanghai STEP Electric
Corporation.

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Summary of Contents for Step Electric AS380S Series

  • Page 1 Integrated Drive Controller Publication status: Standard Version: V2.00 All Copyright © reserved by Shanghai STEP Electric Corporation All rights reserved The information in this document is subject to change without prior notice. No part of this document may in any form or by any means...

  • Page 3: Table Of Contents

    Operation Manual for AS380S Series Elevator Integrated Drive Controller Table of Contents TABLE OF CONTENTS ..........................I FOREWORD ............................ 1 MODEL, TECHNICAL INDICATORS AND SPECIFICATIONS OF INTEGRATED DRIVE CONTROLLER ..........................1 III. APPEARANCE AND INSTALLATION..................5 ................5 PPEARANCE AND INSTALLATION DIMENSIONS ....................
  • Page 4 Shanghai STEP Electric Corporation 5.4.1 Outline and installation dimensions of group control board ..........38 5.4.2 Definitions of group control board ports ................39 PARAMETER LIST OF INTEGRATED DRIVE CONTROLLER ......... 41 VII. FAULT ANALYSIS ........................52 ......................52 ONTROL SYSTEM FAULTS ........................
  • Page 5 Operation Manual for AS380S Series Elevator Integrated Drive Controller 9.10 M ..... 109 ETHOD FOR DJUSTING EIGHING OMPENSATION AT LEVATOR TART 9.10.1 Startup Compensation Adjusting Method Using DTZZ-III-DC-SC Weighing Device (Set F164 as 0 or 3) ..........................111 9.10.2 Method for adjustment of startup compensation using weighing device (set F164 as 1, 2, 5 or 6) other than DTZZ-III-DC-SC ......................

  • Page 7: Foreword

    Integrated Drive Controller I. Foreword AS380S series elevator integrated drive controller is the new generation of integrated elevator drive control device designed by Shanghai STEP Electric Corporation. The system uses the modular design, base block (no output contactor arcing), downloadable fault record, no stopping to reduce the running performance after overheating, balance coefficient self-learning, guided debugging and other functions;...
  • Page 8 4T18P5 18.5 4T0022 4T0030 4T0037 4T0045 4T0055 The following table shows the technical indicators and specifications of AS380S series integrated drive controller. Table 2.2 Technical indicators and specifications of AS380S series elevator integrated drive controller Technical indicators Specifications 4T05 4T07...
  • Page 9 Operation Manual for AS380S Series Elevator Integrated Drive Controller Technical indicators Specifications Brake torque 150% (external braking resistor), built-in braking unit Acceleration/deceleration 0.01～600s time Carrier frequency 4kHz～12kHz adjustable In case of blackout, the battery instantaneously supplies power to elevator for leveling at...
  • Page 10 Shanghai STEP Electric Corporation Technical indicators Specifications Protection launched when the elevator running speed is far lower than the rated speed due Low-speed protection to some reasons including failures Running time limiter Protection launched when floor passing time exceeds the required time...

  • Page 11: Appearance And Installation

    Operation Manual for AS380S Series Elevator Integrated Drive Controller III. Appearance and Installation Appearance and installation dimensions The following gives the appearance, installation dimensions and mass of AS380S integrated drive controller. Figure 3.1 Front view of AS380S elevator integrated drive controller5.5-22KW...
  • Page 12 Shanghai STEP Electric Corporation Figure 3.2 Front view of AS380S elevator integrated drive controller30-55KW...
  • Page 13 Operation Manual for AS380S Series Elevator Integrated Drive Controller Pay attention to height of fan housing 中间安装方式的柜体安装板开 considered for tapping of cabinet mounting 孔时注意考虑风扇罩的高度 plate for middle installation Bottom installation Middle installation 中间安装 底部安装 Figure 3.2 Schematic for installation dimensions of AS380S elevator integrated drive controller Table 3.1 Installation dimensions and mass specifications for AS380S 5.5-55kW, mm...

  • Page 14: Notices To Product Installation

    Shanghai STEP Electric Corporation Notices to product installation 3.3.1 Product installation location The place where the elevator integrated drive controller will be installed shall meet such conditions as follows: Installed at where there is no oily mist, dust but clean, or in the fully enclosed cabinet where suspended matters can’t enter.
  • Page 15 Operation Manual for AS380S Series Elevator Integrated Drive Controller Fan-forced 风扇 More than 大于100mm exhaustion 100mm 排风 More than More than 大于50mm 大于50mm 50mm 50mm More than 大于100mm 100mm Figure 3.3 Requirement for installation clearance...

  • Page 16: Terminal Block Definitions Of Elevator Integrated Drive Controller

    Shanghai STEP Electric Corporation IV. Terminal Block Definitions of Elevator Integrated Drive Controller System structure 制动电阻 Brake resistor Pre-charging 预充电 DC540 Current Sensor Current Sensor 电流传感器 电流传感器 DC Voltage SAmpling Input Power 直流电压采集 输入网侧电源 AC380V 编码器 Encoder DC310 开关电源 Control 应急电源整流板...

  • Page 17: Description Of Main Circuit Terminal Block

    Operation Manual for AS380S Series Elevator Integrated Drive Controller Description of main circuit terminal block Figure 4.2 Layout of main circuit terminals Table 4.1 Definitions of main circuit ports Terminal label Port definition ○ External brake resistor connection ○ DC busbar negative output terminal...

  • Page 18: Description Of Control Circuit Terminal Block

    Shanghai STEP Electric Corporation Description of control circuit terminal block 4.2.1 Layout of control circuit terminals HV relay opt-coupler output CAN, 485 communication Relay output opt-coupl er input opt-coupl er input Hand-held manipulator interface Figure 4.3 Control circuit terminals The layout of control circuit terminals is shown in the above figure.
  • Page 19 Operation Manual for AS380S Series Elevator Integrated Drive Controller Screen S.N. Location Definition Type Remark printing Command, hall call communication 0V Command, hall call communication CANH, CANH0 TXA0+ Command, hall call communication CANL, CANL0 TXA0- ADDMO Hall call address self-learning...
  • Page 20 Shanghai STEP Electric Corporation Screen S.N. Location Definition Type Remark printing Spare Y14NC Output common port Y14 Y14COM Spare Y15COM Output common port Spare Y16COM Output common port Spare Output common port Y17COM Spare Output common port Y18COM Spare Output common port Y19COM Inspection 1;...
  • Page 21 Operation Manual for AS380S Series Elevator Integrated Drive Controller Screen S.N. Location Definition Type Remark printing Opt-coupler input common port; Switching power supply 24V (powering the DC24V opt-coupler) When JP9.7 is short connected to JP9.6 externally, JP9.8 is input VCOM...

  • Page 22: Description Of

    Shanghai STEP Electric Corporation Input port redefinition Output port redefinition Value Definition Remark Value Definition Remark zone, or speed is more than 0.3m/s Output at ordinary times, disconnect Door pre-opening No. 2 band brake with 2s delay after inspection failure to stop the...
  • Page 23 Operation Manual for AS380S Series Elevator Integrated Drive Controller Advantage: Strong immunity to interference. Utilize the hysteresis band of hysteresis comparator to inhibit the interference of low amplitude near the comparison point so as to improve the immunity to interference of sine-cosine encoder transmitted signal.
  • Page 24 Shanghai STEP Electric Corporation 4.3.2.2 Port labels and definitions The DB2 port is the connection port of PG card and encoder, which is defined in the following table. Table 4.5 Definition of DB2 port Terminal Terminal function Name Specifications label...

  • Page 25: As.l06/V (Abz Incremental

    Operation Manual for AS380S Series Elevator Integrated Drive Controller 4.3.2 AS.L06/V (ABZ incremental PG card) AS.L06/V may receive the output signals from three kinds of encoders, i.e., configurable open collector signal, push-pull signal and differential signal. Notice to type selection: If ticked on the right side of AS.L06/V.01 in the physical picture screen printing, indicate the 12V ABZ incremental PG card;...
  • Page 26 Shanghai STEP Electric Corporation Table 4.9 Definition of CN3 port Terminal Terminal function Name Pin no. Specifications label description CN3.1 Shield grounding Shielded wire ground terminal Encoder phase A CN3.2 signal + Encoder phase A CN3.3 signal - AS.L06/V.01 12V: Open collector/push-pull, Encoder phase B CN3.4...

  • Page 27: As.l06/W (Endat Absolute Type

    Operation Manual for AS380S Series Elevator Integrated Drive Controller signal and push-pull signal. The wiring for encoder open collector signal sees the following figure. PG card wiring board PG卡接线板 Open collector output 集开输出 Shielded wire 屏蔽线接地 ground Figure 4.8 Wiring for encoder open collector signal The wiring for encoder push-pull signal sees the following figure.
  • Page 28 Shanghai STEP Electric Corporation 4.3.3.1 Physical picture Figure 4.10 AS.L06/W front view Figure 4.11 AS.L06/W back view 4.3.3.2 Port labels and definitions The DB2 port is the connection port of PG card and encoder, which is defined in the following table.

  • Page 29: Precautions To Pg Card Terminal Wiring

    Operation Manual for AS380S Series Elevator Integrated Drive Controller The physical layout of DB2 terminal labels is shown in the following table: Table 4.14 Layout of DB2 (15 pins, board front) three-row female ports SIN+ SIN- COS+ COS- DAT+ Name...

  • Page 30: Description Of Main Supported Control Boards Of Integrated Drive Controller

    Shanghai STEP Electric Corporation V. Description of main supported control boards of integrated drive controller Description of car roof control board SM.02/H 5.1.1 Outline drawing and installation dimensions of car roof control board SM.02/H Figure 5.1 Outline drawing of car roof control board...
  • Page 31 Operation Manual for AS380S Series Elevator Integrated Drive Controller Figure 5.2 Installation dimensions of car roof control board Figure 5.3 Installation dimensions of car roof control board base plate...

  • Page 32: Definitions Of Car Roof Control Board Sm.02/H-A(I) Plug-Ins And Ports

    Shanghai STEP Electric Corporation 5.1.2 Definitions of car roof control board SM.02/H-A(I) plug-ins and ports Table 5.1 Definitions of car roof control board SM.02/H-A(I) input and output ports Table 5.2: Specification of Connectors for Car Top Control Board SM.02/H-A(I) Socket Socket No.

  • Page 33: Connection Method

    Operation Manual for AS380S Series Elevator Integrated Drive Controller Position Definition Remarks JP8.3 Output HY6,Sound and light alarm output JP8.4 Output JP8.3 common port JP8.5 Output HY7, spare JP8.6 Output JP8.5 common port Program burning port SW1.1 If collective plug-out is ON, then close CAN terminal resistance, if collective plug-out is OFF, then open terminal resistance.

  • Page 34: Description Of Car Roof Expansion Board Sm.09Io/B

    Shanghai STEP Electric Corporation transmit such signal status to main controller via CAN Bus. Such switching signals include door opening/closing input, door opened/closed to position, safety edge, overload and full load.  Connection of car top controller output signal Car top controller aims to control output of relay according to signals transmitted by the main controller via CAN Bus;...
  • Page 35 Operation Manual for AS380S Series Elevator Integrated Drive Controller Figure 5.5 Installation dimensions of car roof expansion board Figure 5.6 Installation dimensions of car roof expansion board base plate...

  • Page 36: Definitions Of Car Roof Expansion Board Sm.09Io/B Plug-Ins And Ports

    Shanghai STEP Electric Corporation 5.2.2 Definitions of car roof expansion board SM.09IO/B plug-ins and ports Table 5.2 Car roof expansion board SM.09IO/B plug-in specifications Socket no. Model Socket no. Model JP1/JP2 IDC-14P 5.08-3P-V-Green JP3/JP6 5.08-4P-V-Green JP5/JP7/JP8/JP9 5.08-2P-V-Green Table 5.3 Definitions of SM.09IO/B input and output ports when used for car roof expansion board S.N.

  • Page 37: Description Of Car Control Board Sm.02/G(I)

    Operation Manual for AS380S Series Elevator Integrated Drive Controller Description of car control board SM.02/G(I) 5.3.1 Outline drawing and installation dimensions of car control board SM.02/G(I) Figure 5.7 Outline drawing of car control board...
  • Page 38 Shanghai STEP Electric Corporation Figure 5.8 Dimensional drawing of car control board 葫芦孔 Hoist hole Figure 5.9 Dimensional drawing of standard combined mounting base plate of car control board (SM.03D command board may be installed side-by-side)

  • Page 39: Introduction To Definitions Of Car Control Board Sm.02/G Plug-Ins And Ports

    Operation Manual for AS380S Series Elevator Integrated Drive Controller Figure 5.10 Dimensional drawing of galvanized mounting base plate of car control board 5.3.2 Introduction to definitions of car control board SM.02/G plug-ins and ports Table 5.4 Definitions of car control bard SM.02/G ports Table 6.6: Specification of Connectors for Car Top Control Board SM.02/G...
  • Page 40 Shanghai STEP Electric Corporation Pos. Definition Remark JP5.4 Input GX3, attendant by-pass Default NO JP5.5 Input GX4, firemen Default NO JP5.6 Input JP5.1-JP5.5 signal common port Default NO JP6.1 Door opening indicator light power source－ JP6.2 开 Door opening indicator light power source＋...

  • Page 41: Instruction Control Board Sm-03

    Operation Manual for AS380S Series Elevator Integrated Drive Controller The power supply and communication of car control board is lined in with JP1, in which JP1.01 and JP1.02 are TXV+ and TXV-; JP1.03 and JP1.04 are TXA+ and TXA -; TXV+ and TXV- serve as input power supply DC24V;...

  • Page 42: Introduction To Connectors And Port Of Instruction Control Board Sm-03

    Shanghai STEP Electric Corporation Figure 5.12 Profile of Instruction Control Board Figure 5.13 Installation Dimension of Instruction Control Board 5.4.2 Introduction to Connectors and Port of Instruction Control Board SM-03 Table 5.9: Specification of Instruction Control Board Specification Socket No.
  • Page 43 Operation Manual for AS380S Series Elevator Integrated Drive Controller Definition Definition Definition Instruction Instruction … Instruction Controller Controller Pin Controller Pin Connected Connected Connected … command button command button command button Connected Connected … Connected command button command button command button...

  • Page 44: Description Of Group Control Board (Sm.gc/C)

    Shanghai STEP Electric Corporation Description of group control board (SM.GC/C) 5.4.1 Outline and installation dimensions of group control board Isolation voltage Input common JP4.4, +24V input Null port JP4.4 ， +24V 输入 X0~X7 input 空端口 隔离电压输入 输入公共端 X0~X7 输入 input port JP4 ，输入端口...

  • Page 45: Definitions Of Group Control Board Ports

    Operation Manual for AS380S Series Elevator Integrated Drive Controller Figure 5.12 Installation dimensions of group control board 5.4.2 Definitions of group control board ports Table 5.6 Definitions of JP2, JP3 ports Note: Flashing of corresponding light emitting diode indicates good communication.
  • Page 46 Shanghai STEP Electric Corporation Corresponding light S.N. Location Code Port definition emitting diode JP4.2 JP4.3 Negative terminal 0V for +24V power supply D100 JP4.4 +24V +24V power supply input JP4.5 Null terminal JP4.6 Null terminal JP4.7 +24V VISO+, isolated positive power supply input JP4.8...

  • Page 47: Parameter List Of Integrated Drive Controller

    Operation Manual for AS380S Series Elevator Integrated Drive Controller VI. Parameter list of integrated drive controller Table 6.1 Parameter list Factory Name Scope Unit Remarks Setup Accelerating slope 0.550 0.200～1.500 Decelerating slope 0.550 0.200～1.500 S curve T0 (initial S angle time 1.300...
  • Page 48 Shanghai STEP Electric Corporation Factory Name Scope Unit Remarks Setup Car roof board input type (NO/NC setup for HX0～HX15 0～65535 × input points) Service floor 1 (Set up whether 65535 0～65535 × 1～16 floors can be docked) Service floor 2 (Set up whether 65535 0～65535...
  • Page 49 Operation Manual for AS380S Series Elevator Integrated Drive Controller Factory Name Scope Unit Remarks Setup Front door opening permission 3 (opening setup value for floor 65535 0～65535 × 33～48) Front door opening permission 4 F191 (opening setup value for floor 65535 0～65535...
  • Page 50 Shanghai STEP Electric Corporation Factory Name Scope Unit Remarks Setup Car call number when F120 0～30 × anti-nuisance function activates. Activate forced closing function F121 0～1 × (0 represents not activate) Operation signal delay release F122 0～10.0 time during inspection...
  • Page 51 Operation Manual for AS380S Series Elevator Integrated Drive Controller Factory Name Scope Unit Remarks Setup Protection mode of contact point F147 0～1 detection Open the door and wait for the F149 0～65535 light Lighting delay (fans turned off 0: do not turn off the lights F152 0～65535...
  • Page 52 Shanghai STEP Electric Corporation Factory Name Scope Unit Remarks Setup When IC card function in the car, the option whether need to swiping IC card F171 0～65535 × corresponding to floor 17～ When IC card function in the car, the option whether need...
  • Page 53 Operation Manual for AS380S Series Elevator Integrated Drive Controller Factory Name Scope Unit Remarks Setup Low speed PID adjustor integral F216 30.00 0.00～655.35 × Low speed PID adjustor F217 0.50 0.00～655.35 × differential D1 Medium speed PID adjustor gain F218 120.00...
  • Page 54 Shanghai STEP Electric Corporation Factory Name Scope Unit Remarks Setup The default overspeed F247 Overspeed protection coefficient 12000 0～65535 0.01% protection threshold is 120% Default protect after more than F248 Overspeed protection time 0～65535 0.01s 1 second of the speed surpassing F247 value.
  • Page 55 Operation Manual for AS380S Series Elevator Integrated Drive Controller Factory Name Scope Unit Remarks Setup 0: 5 segment mode; 1: 7 segment mode; 2: < 40% rpm, 7 segment mode; > 40%, 5 segment mode. At low speed, the intergrated controler has too much interference toward outside.
  • Page 56 Shanghai STEP Electric Corporation Factory Name Scope Unit Remarks Setup Current loop Kd(no need to F248 Current loop D 0～200 0.01 modify) F249 Standby Inner parameter, do not modify F250 Standby Inner parameter, do not modify F251 Standby Inner parameter, do not modify...
  • Page 57 Operation Manual for AS380S Series Elevator Integrated Drive Controller Factory Name Scope Unit Remarks Setup 0: (no frequency dividing), 1: ( 2 frequency dividing), 2: (4 frequency dividing), 3: (8 frequency dividing), Frequency dividing coefficient of F255 0～7 4: (16 frequency dividing),...

  • Page 58: Fault Analysis

    Shanghai STEP Electric Corporation VII. Fault analysis Control system faults Table 7.1 Control system fault codes Special fault information Code Description Fault Cause Analysis Code need to be recorded During operation with safety loop but without door lock Door lock disengagement...
  • Page 59 Operation Manual for AS380S Series Elevator Integrated Drive Controller Special fault information Code Description Fault Cause Analysis Code need to be recorded Check during operation: the sigle level up deceleration switch action position is 100mm lower than the sigle level up deceleration switch from hoistway self-learning result.
  • Page 60 Shanghai STEP Electric Corporation Special fault information Code Description Fault Cause Analysis Code need to be recorded When the deceleration switch above the level-2 deceleration switch ACTS, the level-2 deceleration switch is not learned S= the position of the next floor - the bottom floor - of the...
  • Page 61 Operation Manual for AS380S Series Elevator Integrated Drive Controller Special fault information Code Description Fault Cause Analysis Code need to be recorded is lower than 3/5 of S Otherwise, the action position of level 3 lower deceleration switch is lower than the minimum deceleration distance...
  • Page 62 Shanghai STEP Electric Corporation Special fault information Code Description Fault Cause Analysis Code need to be recorded switch have not acted and present position is 300mm lower than the treble level down deceleration switch position from hoistway self-learning result. At automatic mode, and when elevator stoped, door open...
  • Page 63 Operation Manual for AS380S Series Elevator Integrated Drive Controller Special fault information Code Description Fault Cause Analysis Code need to be recorded The distance that the up leveling sensor haven’t acted is greater than maximum invalid protection distance. The distance that up...
  • Page 64 Shanghai STEP Electric Corporation Special fault information Code Description Fault Cause Analysis Code need to be recorded Short connection of brake detection wire: the main board has no driving signal to the brake contactor, and the brake switch has no input signal, but the input detection point has...
  • Page 65 Operation Manual for AS380S Series Elevator Integrated Drive Controller Special fault information Code Description Fault Cause Analysis Code need to be recorded Communications failure between drive part and control Communication failure part Power on to read the main control board parameters failure...

  • Page 66: Drive System Faults

    Shanghai STEP Electric Corporation Special fault information Code Description Fault Cause Analysis Code need to be recorded After start, the elevator maintains the speed at 0, and the No speed output elevator does not move The braking force of the locking brake is seriously...
  • Page 67 Operation Manual for AS380S Series Elevator Integrated Drive Controller Fault Code Possible Cause Solution Description Encoder phase position error Check the phase position of encoder Motor phase position error Check the phase position of motor The self-learning of phase Re-do the self-learning of phase angle.
  • Page 68 Shanghai STEP Electric Corporation Fault Code Possible Cause Solution Description speed Excessive load inertia Use appropriate braking components operation) Bus The braking resistor has an over-voltage extremely large value or is Connect the appropriate braking resistor protection disconnected Supply voltage falls below...
  • Page 69 Operation Manual for AS380S Series Elevator Integrated Drive Controller Fault Code Possible Cause Solution Description Reverse speed in operation Check the external load for mutation Encoder is inconsistent with Change motor or encoder phase sequence Velocity reverse the motor phase sequence...
  • Page 70 Shanghai STEP Electric Corporation Fault Code Possible Cause Solution Description Incoming voltage is too high Check whether incoming line voltage matches converter Input Problems with switching over-voltage power supply voltage Ask professional technical personnel for inspection detection circuit UVW Encoder...
  • Page 71 Operation Manual for AS380S Series Elevator Integrated Drive Controller Fault Code Possible Cause Solution Description Converter output side has Follow the operational rules and check the wiring of abnormal wiring, missed output side of inverter, eliminate ignored wiring and Unbalanced...

  • Page 72: Seven-Segment Display Manipulator Instruction

    Shanghai STEP Electric Corporation VIII. Seven-segment display manipulator instruction The appearance and meaning of 7-segment display manipulator are shown as follows. LED nixie LED 数码管 tube LED indicator LED 指示灯 Function key 功能按键 Figure 8.1 Meanings of 7-segment manipulator parts...

  • Page 73: Function Key

    Operation Manual for AS380S Series Elevator Integrated Drive Controller Function key There are 9 buttons at the bottom of manipulator. Their functions see the following table. Table 8.2 Description of functions Button Name Function 1. Shift one menu left for function selection UP button 2.

  • Page 74: Operating Instruction Of Each Menu Switched By Up And Down Buttons

    Shanghai STEP Electric Corporation Elevator running System time Elevator speed Fault code System year System date Shaft parameter 电梯运行状态 电梯速度 故障代码 系统年份 系统日期 系统时间 井道参数 condition 轿厢轿顶板 Car roof panel input state 输入状态 Running times 运行次数 密码登录 Password login Door open/close 开关门控制...
  • Page 75 Operation Manual for AS380S Series Elevator Integrated Drive Controller Under the running condition item: Indicate elevator running up Indicate elevator running down Indicate elevator stop The located floor is expressed with double-digit decimal numbers. Under the door condition item: Indicate door opening...
  • Page 76 Shanghai STEP Electric Corporation Shaft self-learning command When entering the menu, display is as shown in above figure. Self-learning command For shaft self-learning, press “Enter” and the last digit begins to flash; press “UP” button, 0 changes to 1; press “Enter” to confirm, as shown in above figure, the elevator starts the shaft self-learning. If setting the parameter to 2, asynchronous motor parameter self-learning will be carried out.
  • Page 77 Operation Manual for AS380S Series Elevator Integrated Drive Controller As meant in above figure: the year 2010. “Y” is the abbreviation of year. When change is required, press “Enter”, 2 digits in the lowest order start to flash. Then, use the “UP”, “DOWN” buttons to change them, and press “Enter”...
  • Page 78 Shanghai STEP Electric Corporation The specific operation is given as follows: For example, P02, the screen displays the above “P- 02”, wait for one second, it will display 03.000, the value of P02 parameter; as above figure, you will see “03.000”.

  • Page 79: Password Login

    Operation Manual for AS380S Series Elevator Integrated Drive Controller HX serial no. HX input state As meant in above figure: HX0 has no input. Press Enter, GX serial number flashes; press “UP”, “DOWN” to select the HX serial number ranging from 0 to 15. After HX of corresponding number is selected, the digit in the highest order shows whether or not there is valid input at this input terminal (0 represents no valid input, 1 represents valid input).
  • Page 80 Shanghai STEP Electric Corporation meaning of status codes is given in the following table. Table 8.5 Meaning of status codes S.N. Description Safety circuit disconnected Elevator failure Motor overheat Elevator overload Safety edge action Door open button action Door lock short circuit/door open limit action...
  • Page 81 Operation Manual for AS380S Series Elevator Integrated Drive Controller Because F parameter has many values, its serial number is displayed in three digits. Moreover, the parameter itself needs to be displayed in multi-digit. Therefore, special treatment is adopted in design by using alternative display of F parameter. The specific operation is given as follows: use “ESC”...

  • Page 82: Input Type

    Shanghai STEP Electric Corporation 14. Input type Input type parameter X input point Input type parameter GX input point Input type parameter HX input point Press “Enter”, the input number flashes; use “UP” and “DOWN” buttons to select the X or GX or HX input point to be changed.

  • Page 83: Command Register

    Operation Manual for AS380S Series Elevator Integrated Drive Controller be changed. Please note, the floor mentioned here is the actual floor (or the control floor). Press “Enter”, the parameter starts to flash; use “UP” and “DOWN” buttons to set the parameter, and press “Enter”...
  • Page 84 Shanghai STEP Electric Corporation As meant in above figure: shield the floor 1 rear door open allowed. “rd” is the abbreviation of Rear Door. Press “Enter”, the floor number flashes; use “UP” and “DOWN” buttons to view the rear door open allowed parameter of corresponding floor.
  • Page 85 Operation Manual for AS380S Series Elevator Integrated Drive Controller pressing “Enter”; if it is qualified, press “Enter” to enter the authentication code input menu (the authentication code setting is to prevent misoperation. This code is always 5678). If the authentication code is correct, press “Enter” and reset the fault code.

  • Page 86: Legends Of Led Displayed Numbers And Letters

    Shanghai STEP Electric Corporation “UP” button, the system will deliver the door open signal; press “DOWN” button, the system will deliver the door close signal. 25. Elevator running times For running times, “.” does not represent the decimal point, which is used to distinguish other interfaces.
  • Page 87 Operation Manual for AS380S Series Elevator Integrated Drive Controller Meani Display Display Display Display Display Display ning ning ning ning ning...

  • Page 88: Elevator Debugging Guide

    Shanghai STEP Electric Corporation IX. Elevator debugging guide 9.1 Simple Commissioning Guide A new elevator equipped with AS380S series integrated elevator drive control cabinet manufactured by Shanghai STEP Electric Corporation. Its debugging process in electrical control and drive aspects is as follows.

  • Page 89: Check Before Power-On

    Operation Manual for AS380S Series Elevator Integrated Drive Controller 9.2 Check before Power-on After installation of electrical control systems, electrical parts must be checked: 1) Check the connection of all parts according to the user manual and electrical schematic diagram.

  • Page 90: Check After Power-On

    Shanghai STEP Electric Corporation 6) Group control communication lines in parallel connection and power lines go separate trunking (only limited to parallel connection or group control elevator) 9.3.2 Check after Power-on 1. Close the main power switch. If the green light on the phase sequence relay KAP is on, the phase position is correct.
  • Page 91 Operation Manual for AS380S Series Elevator Integrated Drive Controller Table 9.3: System Basic Parameters Designations Default Values Range Unit Remarks 0.100~10.00 Elevator rated speed 1.750 Parking floor 1~64 × Offset floor 0~64 × Floor number 2~64 × Inspection speed 0.250 0~0.630...

  • Page 92: Self Study Of Motor Parameters

    No motor parameters self study for the synchronous motor is required. As integrated drive control cabinet of AS380S series elevator adopts the most advanced and unique driver technologies that can automatically obtain encoder phase angle data, there is no need for motor auto-tuning of encoder phase angle.

  • Page 93: Car Top Inspection Operation

    Operation Manual for AS380S Series Elevator Integrated Drive Controller Safety loop and door lock loop work properly. Remember not to have lock shorted; Encoder is properly installed and wired; When the integrated drive control cabinet of AS380S elevator displays normally, check if its parameters are set correctly, and if manual encoder shows that the elevator is in a status of "Inspection";...

  • Page 94: Check Of Can Communication Lines And Setting Of 04 Board Address

    Shanghai STEP Electric Corporation confirm that the upward and downward buttons in the control cabinet of the engine room do not work at this moment. Jog the upward and downward buttons by car top, and confirm the button direction is the same with the lift car running direction.

  • Page 95: Door Open/Close Adjustment

    Operation Manual for AS380S Series Elevator Integrated Drive Controller Section 6.3 Definition of Display Penal Port). Then, power on the SM-04 board, and set it to the address setting state; the normal display of the elevator location now shows the address of SM-04 board.

  • Page 96: Major Causes For Failed Shaft Self Learning

    Shanghai STEP Electric Corporation 9.6.2 Major Causes for Failed Shaft Self Learning The total storey number set (F11) is inconsistent with the number of leveling spiles installed in the shaft; The number of slow down switches installed is inconsistent with the data set by parameter F182;...
  • Page 97 Operation Manual for AS380S Series Elevator Integrated Drive Controller Testing requirements: When the elevator stops, any safety switch is to be activated. After safety loop is disconnected, the elevator cannot start; when the elevator is under inspection operation, any safety switch is to be activated. After safety loop is disconnected, the elevator takes an emergency stop.
  • Page 98 Shanghai STEP Electric Corporation split-level fault is to be created in this way, and then the system will display the bottom floor data. After that, recover the HA.2wiring at the lower single deceleration switch input, and switch the elevator to normal state; register the top instructions to make elevator express car go up; make sure that the elevator can decelerate and level normally to the top floor, and will not rush to the top.
  • Page 99 Operation Manual for AS380S Series Elevator Integrated Drive Controller firefighting return switch into “On”. All registered instructions and call signals will be completely canceled without any more registration allowed. The elevator will park at nearest station without door open, and return to base station in express car mode and the elevator open door and be out of service after auto door opening.

  • Page 100: Elevator Comfort Adjustment

    Shanghai STEP Electric Corporation Testing requirement: Supposing that elevator stops at the floor outside of elevator lock base station or is running, just turn the elevator lock key at base station to the position of elevator lock. The elevator can erase all registered call signals, and will not register any new call signal. Whereas, landing will display that the floor extinguishes or show the words “out of service”.
  • Page 101 Operation Manual for AS380S Series Elevator Integrated Drive Controller Improper connections of slide way will generate a sense of stepping to the elevator operation in some specific positions. Tension of Guide Shoe Extremely tight guide shoe may produce a sense of stepping and braking at stop; whereas lift car may produce a sense of swing if the guide shoe is extremely loose.

  • Page 102: Factory Setting

    Shanghai STEP Electric Corporation Others Such as the parallelism of traction wheel and guide wheel, the adjustment of run-time brake clearance, etc. 9.8.2.2 Adjustment of Electrical Factors Major electrical factors affecting comfort mainly include: the performance of the speed curve, electromagnetic interference of analog signal speed reference signal (if using analog signal speed reference method), encoder feedback signal quality and inverter drive performance.
  • Page 103 Operation Manual for AS380S Series Elevator Integrated Drive Controller Figure 7.7: Zero Servo Timing Sequence When zero servo ends, AIO inverter gives the controller a signal with speed instruction, and the elevator begins to accelerate. F212, F213 and F214 are proportional gain (P0), integral constant (I0) and the differential constant (D0) of the zero servo regulator.
  • Page 104 Shanghai STEP Electric Corporation Figure 9.7: Adjustable Timing Sequence Diagram Adjustment of Comfort during Operation By adjusting the PID regulator parameters at each speed segment in the elevator running process, the comfort can be improved. The adjusting parameters are as follows.
  • Page 105 Operation Manual for AS380S Series Elevator Integrated Drive Controller Func Factory tion Designation Items Range Remark Setting Code frequencies F0 and F1 The effective PID regulator Medium-speed differential value when F220 0.20 differential D2 given speed between switching frequencies F0 and F1...
  • Page 106 Shanghai STEP Electric Corporation They play roles in different sections on the running curve during the entire elevator operation. Parameters F224 and F225 are switching frequency between intervals. Adjust Parameters F215 ~ F217, F218 ~ F220 and F221 ~ F223 and F224 and F225 to improve respectively the comfort of the elevator when running through different sections.
  • Page 107 Operation Manual for AS380S Series Elevator Integrated Drive Controller Figure 9.11: Diagram for Control of Elevator Operation Curve Segment PI Viewing from aforesaid figure, it can be seen that the PID regulator of this inverter is adjusted in three different speed sections, which aims to facilitate the commissioning work. In case of poor comfort effect in high-speed section, it is applicable to adjust PID parameters in high speed section that has little impact on the other two sections.
  • Page 108 Shanghai STEP Electric Corporation Recommended Para Designat Values and mete Parameter Range ions Reference Range appropriate value is 0.400, 0.500 and 0.600 for 1m/s, 1.5~1.8m/s and 2.0m/s respectively. Especially, it should be appropriate for elevators in hotels and residential buildings with many old people and children.

  • Page 109: Leveling Adjustment

    Operation Manual for AS380S Series Elevator Integrated Drive Controller 9.9 Leveling adjustment Proceed with leveling precision adjustment once the comfort adjustment upon completion of comfort adjustment. 9.9.1 Basic Conditions for Elevator Leveling 1. Accurate installation of door area sensor and deck board serves as the prerequisite for accurate leveling, which means: ...

  • Page 110: Installation Standard For Leveling Switch

    Shanghai STEP Electric Corporation If the stop positions of the elevator are repeatable, but not at the same position on each floor, for upward or downward leveling, such as up higher down lower, or up lower down higher, this fault can be settled by adjusting the leveling parameters of F56 and F57 in the parameter menu.

  • Page 111: Precautions For Installation Of Leveling Switch

    Operation Manual for AS380S Series Elevator Integrated Drive Controller The photoelectric switch flashing in operation may result in abnormal operation of elevator or leveling, which may subject to interference; therefore, be sure to connect a capacitor of 0.1μF63V between COM and PS (or PX) of the photoelectric switch. See the following figure.

  • Page 112: Precautions For Adjustment Of Leveling In Serial Control System

    Shanghai STEP Electric Corporation Figure 7.16 Leveling Switch Installation Diagram When the rotary Encoder is interfered or in poor quality, it will also affect the leveling accuracy Check if the encoder is provided with shielding line, and the shielding layer is to be grounded at one end of the control cabinet.

  • Page 113: Reasons For Improper Leveling Adjustment

    Operation Manual for AS380S Series Elevator Integrated Drive Controller its overshoot. If upward and downward running is almost the same for deviation to each floor, just uniformly adjust parameter through leveling; when leveling of individual floors is incorrect, just proceed with adjustment via the leveling fine tuning parameter. Specific procedures are stated as follows: Elevator express car running upward stops at n floors at random;...
  • Page 114 Shanghai STEP Electric Corporation Encoder shielded wire is not grounded, or the signal lines and power lines are not separated, or interfered by power lines. This problem is very serious on the synchronous motor site. Sincos Encoder or resolver is small analog signal, more vulnerable to interference, which is reflected by random irregular unleveling.

  • Page 115: Method For Adjusting Pre-Load Weighing Compensation At Elevator Start

    See its start features as shown in the following figure. Figure 7.17 Compensation Characteristics for No-load Sensor Startup Although AS380S series integrated drive control cabinet does not need pre-load weighing device under normal circumstance, on some occasions, analog signal weighing devices installed to obtain overload and full load signal;...
  • Page 116 Shanghai STEP Electric Corporation Para Factory meter Designations Range Unit Remark Setting Heavy-load height 0-1024 gain Set torque compensation Torque compensation F229 × direction direction 0: forward;1: reverse Torque compensation Set startup torque F230 100.0 0.0~200.0 ％ gain compensation gain...

  • Page 117: Startup Compensation Adjusting Method Using Dtzz-Iii-Dc-Sc Weighing Device (Set F164 As 0 Or 3)

    While using DTZZ-III-DC-SC model weighing device, the weighing data is sent to the control system in AS380S series AIO via CAN communications. Based on the values of the adjustment parameters F70~ F75, the control system calculates the final exact compensation data that is to be sent to the inverter in AIO;...

  • Page 118: Method For Adjustment Of Startup Compensation Using Weighing Device

    When non-DTZZ-III-DC-SC model weighing device is chosen, its weighing data is sent to the control system in AS380S series AIO via CAN communications or analog signal input port. The control system sends this data directly to the inverter in AIO. Based on the adjustment of the three adjustment parameters F229 ~F231, the inverter calculates the final actual torque compensation value and makes startup compensation.

  • Page 119: Simple Method For Startup Compensation Using Light-Heavy Load Switch (Set F164 As 4)

    Operation Manual for AS380S Series Elevator Integrated Drive Controller Run the no-load lift car to the leveling position of the top floor, set the inspection speed (F12) to 0, and adjust the compensation gain parameter F230 (if the lift car moves upward at start, decrease this parameter;...

  • Page 120: Ucmp Test

    Shanghai STEP Electric Corporation weighing device's weighing values are inconsistent between the bottom floor and the top floor). 9.11 UCMP test 1. UCMP parameter setting and parameter introduction Handheld operator path -> value-added function ->UCM function ->UCM parameter setting UCM uplink test...
  • Page 121 Operation Manual for AS380S Series Elevator Integrated Drive Controller 2) when the elevator stops at the ground floor, the door lock will be closed automatically. Select UCM for downlink test. 4. In the value-added function - > UCM function, select the appropriate direction (UCM upper/lower test).
  • Page 122 Shanghai STEP Electric Corporation 1. Press down direction, the elevator will not run. 2. The upper direction shall be released before the completion of the test, and the test shall be restarted next time according to the upper direction. 3. If the upper direction is not released, the test will stop automatically after completion, and the test will not run until the release direction is pressed again.

  • Page 123: Ucmp Field Test Of Asynchronous Motor (F202=0)

    Operation Manual for AS380S Series Elevator Integrated Drive Controller than 5 seconds to clear the fault, and the power can not be reset after the power is turned on or off. 2.5 UCMP brake switch and manual brake force detection 1.
  • Page 124 Shanghai STEP Electric Corporation *; Bit2 is set to “UCM Manual” to *. 2. The elevator is opened to the appropriate floor and the door is closed (test position: the second layer of the empty top at the time of the upstream test and the second floor at the bottom of the full load test).

  • Page 125: Notice To Customers

    Operation Manual for AS380S Series Elevator Integrated Drive Controller Notice to Customers Dear customers: The restriction of the use of certain hazardous RoHS is the abbreviation for substances in electrical and electronic equipment which was implemented by EU on July 1st, 2006.
  • Page 126 Shanghai STEP Electric Corporation will not cause any serious consequence for ambient environment. Once the life cycle of those electronic products is end and the product is discarded, the heavy metal and chemical hazardous substances contained in the products may seriously contaminate the soil and water resource.

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