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Summary of Contents for Enerpac ETT-200
- Page 1 Instruction- and Maintenance Manua Turn Table ETT-200/400 Document Number: ED.03772.00.001.ENG rev01 Status: Final Original instructions 2000 kN 4000 kN www.enerpac.com...
- Page 2 Revisions Description Date Author Checked Approved by First release 12 Nov 2019 D. Rosier F. Schiphorst S. Huiskes • 31 Aug 2020 D. Rosier F. Schiphorst S. Huiskes Shell Tellus S4 VE 46 • No gaps in foundation allowed • Positioning of the load •...
- Page 3 • The use and interpretation of all information in this manual and the possible consequences through improper use of the system are wholly the responsibility of the user. Enerpac shall under no circumstances accept any responsibility for such improper use.
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Page 4: Table Of Contents
Contents INTRODUCTION ..........................6 ......................6 ANUFACTURER ADDRESS ..........................6 ECLARATION ......................6 EFERENCED DOCUMENTS ........................... 6 DENTIFICATION ............................. 7 IABILITY ..........................7 NTENDED USE ........................... 7 ODIFICATIONS ....................7 ERSONNEL AND RESPONSIBILITIES 1.8.1 ........................8 HE OWNER OF THE SYSTEM 1.8.2 ........................ - Page 5 HOW TO CONTROL THE SYSTEM ....................28 ........................28 IMITING DEVICES EXECUTE AN OPERATION ......................29 ....................... 29 ISKS AND ARNINGS ........................29 OTATE THE LOAD SOLVE PROBLEMS ........................30 ................. 30 AIN PROBLEM LOCALIZATION PROCEDURE STORAGE ............................31 ............................ 31 YSTEM ........................
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Page 6: Introduction
1 Introduction 1.1 Manufacturer address Enerpac Heavy Lifting Technology B.V. Zuidelijke Havenweg 3, 7554 RR Hengelo (Ov) The Netherlands Tel. +31 74 242 20 45 Fax. +31 74 243 03 38 Email: info.hengelo@enerpac.com Website: www.enerpac.com 1.2 Declaration Declaration of Conformity according to Machine Directive 2006/42/EC. -
Page 7: Liability
Personnel as well as other people involved in the usage of the System are expected to have read and understood this manual. • In cases of doubt about the use or application of this machine, always contact Enerpac for advice and recommendations. •... -
Page 8: The Owner Of The System
commissioning, assembly, disassembly and all maintenance and repair work. If work must be performed by third parties, they must receive clear instructions so both the client and the contractor are up-to-date on the agreements reached. • The supervisor and operator are authorized to refrain from following any instructions from third parties that may pose a risk to the machines or bystanders. -
Page 9: The Site Supervisor
1.8.3 The site supervisor In some cases, the site supervisor and the system director may be the same person. The responsibilities of the site supervisor shall include the following: ensuring that the system meets the requirements prior to initial site usage. determining if additional regulations or requirements are applicable. -
Page 10: The Operators
• obtaining the system operator's verification that this weight does not exceed the system's rated load. • ensuring that load rigging personnel have been designated for the system. • ensuring that the load is properly rigged and stable. 1.8.5 The operators The system Operator shall be responsible for the following listed items. -
Page 11: Hand Signals
• follow the recommendations as given in this manual or given by a qualified person for securing the system 1.9 Hand signals The following hand signals are applicable when using the system: ROTATE STOP. Palm up, Arm extended, palm fingers closed, down, move arm back thumb pointing in and forth horizontally. -
Page 12: General Safety Aspects
2 General safety aspects This chapter contains general safety aspects. Specific safety directions are mentioned in other chapters. 2.1 Mandatory protective gear While using the System ensure that the locally applicable safety regulations are observed Make sure that all people on the working place observe the following safety regulations: Always wear safety goggles and a safety helmet Always wear safety footwear... -
Page 13: Symbols Applied To The System
Remove loose tools or components from the load or the System if the load will be moved as they might fall down during moving, which can lead to fatal accidents. Enerpac is not liable for improper use of accessories in combination with the System. 2.3 Symbols applied to the System The System can be labelled with •... -
Page 14: Welding Work
• Connect the system to a direct earth line. NB: welding, cutting, grinding or any other structural adjustment work on the System is not permitted without Enerpac’s prior written permission 2.5 Working on the hydraulic system • Work on the hydraulics system or other components in a pressurized system must be performed by a competent, qualified installer or by trained personnel under the direct supervision of a qualified installer, in compliance with all applicable rules and regulations. -
Page 15: Fire
• If parts need to be removed from the hydraulic system, the hydraulic pressure must be released according to the instructions in this manual before beginning work. • Expand and install pressurized hydraulic pipes, tubes and lines in accordance with professional standards. - Page 16 • Wear personal protection equipment • ventilate according to the relevant regulations • Ask a colleague to remain by the entrance in order to provide assistance in the event of an emergency. • You are legally required to be familiar with the potential hazards of the product. The safety information sheets are intended to provide adequate, correct and up-to-date information on all substances used on the worksite.
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Page 17: Assembly And Disassembly
Symbol General hazard indication Possible precautionary measures Contains a gas under pressure. May Keep out of sunlight. Store in a well- explode if heated ventilated space. 2.8 Assembly and disassembly • Assembly and disassembly of the System has to be performed by properly trained operators •... -
Page 18: Main Procedure For Connecting Hoses
Stow hoses in such a way that no forces (gravitational force) are exerted on the coupling. • While moving the hoses, prevent the couplings being dragged over the ground: Prevent excessive wear on the couplings and hoses by transporting them on pallets, if possible. -
Page 19: System Overview
3 System Overview Turning table Base frame Spoke Cylinder The system is a device to turn a load of up to 2000 kN when one cylinder is used and up to 4000 kN when two cylinders are used. The load can be turned either clockwise or counter clockwise. The turn table is comprised of three main components: •... -
Page 20: Base Frame
3.1.1 Base frame Pivot point Hinge Sliding material The base frame is provided with sliding material to enable smooth turning of the turning table. The cylinders are connected to the pivot points. 3.1.2 Rotating table Rods Sliding material The turning table is provided with rods to which the cylinders press in order to turn. The bottom side of the rotating table is covered with sliding material. -
Page 21: System Specifications
Hazard: There is a risk of ice accretion at temperatures below 0º C. If ice has accreted on machine components, they cannot be used since they may lock up NB: Consult Enerpac if you want to apply the system by other temperatures 3.2.2... -
Page 22: Dimensions
3.2.3 Dimensions L x W x D [mm] Weight [kg] Unit 1660 incl cylinders 2000 x 2000 x 155 System 1610 without cylinders 2000 x 2000 x 131 Base frame Rotating Ø1920 x 125 incl wood table 600 x 205 x 95 23 kg Cylinder 3.3 Service conditions... -
Page 23: Plan An Operation
4 Plan an operation This chapter describes all theoretical activities which have to be performed before the System is assembled and used. NB: It is of the utmost importance to read this whole chapter carefully before start the rotating operation. To plan an operation, observe the following: Complete the checklist given in Appendix A “Checklist for planning”... -
Page 24: Requirements Of Foundation Material
Hard wood with a mechanical compressive strength of at least 25 N/mm² without any occurrence of deflection. However, Enerpac strongly recommends adhering to 30N/mm²; preferably Azobé. The minimum hard wood thickness is 50 mm and the maximum thickness is 150 mm. -
Page 25: Install The System
5 Install the System This section describes how to install the System as well as the preparations which have to be made for the working location. Fully complete the checklist as given inn Appendix 40 ”Checklist for installing the System”. 5.1 Mechanical This section describes how to assemble the system. -
Page 26: Assemble And Position The System
5.1.2 Assemble and position the system To assemble the system, proceed as follows: Fence off the working are. Put the rotating table in top of the base frame. NB: Leave the rotating table on top of the base frame after the operation; do not remove it for other reasons than maintenance. -
Page 27: Hydraulics
Attention: If you use a splitflow pump, incorrect adjustment can lead to a cylinder not applying one cylinder any force NB: Base frame and rotating table should be kept assembled. Only disassemble for maintenance purposes. 5.2 Hydraulics Connect the hydraulic hoses to the cylinders of the system. Observe the directions given in section 2.10 “Dealing with hoses”. -
Page 28: How To Control The System
6 How to control the System Use the hydraulic power pack to control the System. 6.1 Limiting devices No limiting devices make part of the System. Page 28 of 53 Document number: ED.03772.00.001.ENG rev01... -
Page 29: Execute An Operation
Precondition is, that the system has been set to work completely, and that you are familiar with the operation if the system. NB: Operating the System is only permitted if you are certified by Enerpac as an authorised operator. 7.1 Risks and Warnings Proper handling of the System is essential for safety. -
Page 30: Solve Problems
4. Are the top side of the bottom plate and the down side of the rotating table clean? Call Enerpac of you need assistance. Hazard: Performing repairs on the System may cause dangerous effects when not executed by well- skilled personnel. NB: Contact Enerpac if you need assistance. Page 30 of 53 Document number: ED.03772.00.001.ENG rev01... -
Page 31: Storage
• Long term storage: Enerpac recommends a dry and closed space. For storage temperature of the system reference is made to 3.2.1 “Main specifications”. NB: During storage in the open air, cover the units with a tarpaulin in order keep moisture-sensitive components dry. -
Page 32: Maintenance
Enerpac. • Only apply spare parts provided by Enerpac. If non-Enerpac parts of are applied, all guarantees will be void. NB: If the system has been idle for more than 12 months than it shall be inspected prior to use completely. -
Page 33: Responsibilities
When working with flammable liquids, take the applicable safety regulations into account. Only perform maintenance work after the powerpack has been shut down. Before starting maintenance, make sure the powerpack is secured against unauthorized use. Put up warning signs. Make certain that the hydraulic system is not under pressure. Use the manometer. If maintenance has to be executed while the system is running then a person has to be present to supervise, and to stop the machine if needed. -
Page 34: Mechanical
10.3 Mechanical This section lists the maintenance jobs to be executed, as well as the frequencies. Person O (owner) Subject Action EE (Enerpac expert) 1.1. Main construction Visual check of all welding Visual check painting Visual check on corrosion and damages Check all bolts. -
Page 35: Hydraulics
Once the hydraulics are installed, verify that the cylinders are correctly connected, in order to prevent that one cylinder retracts while the other extend. NB: Enerpac strongly advises to apply parts as bought from Enerpac. Hazard: Applying parts which to not apply to the specifications may cause hazards to personnel and the system. - Page 36 Person O (Owner) Subject Action EE (Enerpac expert) 1. Hydraulic connections 1.1. Pipes, hoses and NB: Hoses are not part of the System and can be bought separately by the owner. brackets Therefore, the instructions below are indicative. Check on oil leakage and damages Check if the couplings are tightened well.
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Page 37: Quality
11 Quality None 12 Dismantling the system To dismantle the system at the end of its lifetime, proceed as follows: • Drain the hydraulic oil, • Dismount rubber and plastic components. • Dismount the metal components. Collect all material, sort it and let it be recycled by a specialized company. Attention: Dispose of all material in a responsible manner. -
Page 38: Index
13 Index accident, 12, 15 hydraulic, 32, 33 hydraulics, 14, 18, 35 accretion, 21 inspection, 8 address, 6 load, 9, 10, 11, 12, 13, 17, 18, 23, 24, 29, 32, 33, 39, 40 adjustment, 33 allergic, 16 maintenance, 3, 8, 9, 11, 12, 16, 32, 33, 34, 35 bearing, 33 noise, 9, 21 bottom plate, 25, 26, 40... -
Page 39: Appendices
Appendices A.Checklist for planning 1. Project Project data Description Project Weight Customer Location Date 2. Planning The bearing ground is stable Weight of the load will not exceed the capacity of the System There is enough space around the System to rotate the load. ... -
Page 40: Checklist For Installing The System
B.Checklist for installing the System 1. Project Project data Project Customer Location Date 2. Mechanical and hydraulically Checklist A “Checklist for planning” completed and signed off The area is fenced off. The bottom plate is positioned and aligned well. ... -
Page 41: Recording A Rotating Operation
C.Recording a rotating operation 1. Project Project data Project Customer Location Date 2. Recording of activities Activity Time The checklist in Appendix A “Checklist for planning” has been completed and signed off Checklist B “Checklist for installing the System” completed and ... - Page 42 Activity Time 3. Commitment Date: Executed by Signature Date: Approved by Signature Page 42 of 53 Document number: ED.03772.00.001.ENG rev01...
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Page 43: Logging Maintenance
D.Logging Maintenance Hydraulics Date Remark Subject Action 1. Hydraulic connections 1.1. Pipes, hoses Check on oil leakage and damages and brackets Check if the couplings are tightened well. Replace all seals within the piping (Walform) Replace all hoses Replace all plastic brackets 1.2. -
Page 44: Hydraulic Fluid Safety Information
E. Hydraulic fluid safety information SAFETY DATA SHEET According to EC No 1907/2006 as amended as at the date of this SDS Shell Tellus S4 VE 46 Version 1.2 Revision Date 02.01.2020 Print Date 03.01.2020 Identification of the substance/mixture and of the company/undertaking 1.1. - Page 45 Composition/information on ingredients 3.1. Mixtures Chemical nature Blend of polyolefins and additives Hazardous components Chemical name CAS-No. EC-No. Registration Classification Concentration [%] number (REGULATION (EC) No 1272/2008) Distillates (Fischer - 848301-69-9 Asp. Tox.1; H304 85- 95 Tropsch), heavy, C18- 482-220-0 50 –...
- Page 46 6.3. Methods and materials for containment and cleaning up Methods for cleaning Slippery when spilt. Avoid accidents, clean up immediately. Prevent from spreading by making a barrier with sand, earth or other containment material. Reclaim liquid directly or in an absorbent. Soak up residue with an absorbent such as clay, sand or other suitable material and dispose of properly 6.4.
- Page 47 frequency and duration of contact, chemical resistance of glove material, dexterity. Always seek advice from glove suppliers. Contaminated gloves should be replaced. Personal hygiene is a key element of effective hand care. Gloves must only be worn on clean hands. After using gloves, hands should be washed and dried thoroughly.
- Page 48 Hazardous decomposition products No decomposition if stored and applied as directed 11. Toxicological information 11.1. Information on toxicological effects Basis for assessment Information given is based on data on the components and the toxicology of similar products. Unless indicated otherwise, the data presented is representative of the product as a whole, rather than for individual component(s).
- Page 49 Toxicity to microorganisms Remarks: Data not available (Acute toxicity) Components: Triazole derivative M-Factor (Short-term (acute) aquatic hazard) 12.2. Persistence and degradability Product: Remarks: Not readily biodegradable., Major constituents are inherently Biodegradability biodegradable, but contains components that may persist in the environment. 12.3.
- Page 50 IMDG Not regulated as a dangerous good 14.6. Special precautions for user Remarks Special Precautions: Refer to Section 7, Handling & Storage, for special precautions which a user needs to be aware of or needs to comply with in connection with transport. 14.7.
- Page 51 Chinese Chemicals Inventory IP346 Institute of Petroleum test method N° 346 for the determination of polycyclic aromatics DMSO- extractables KECI = Korea Existing Chemicals Inventory LC50 = Lethal concentration fifty LD50 Lethal Dose fifty per cent. LL/EL/IL Lethal Loading/Effective Loading/Inhibitory loading LL50 = Lethal Loading fifty MARPOL International Convention for the Prevention of Pollution From Ships NOEC/NOEL...
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Page 52: Torque Settings
F. Torque settings Inspect all bolt joints which may pose a hazard to people and machines at fixed intervals and check their torque. Apply the torque values unless indicated otherwise on the drawing. Course pitch Fine pitch [Nm] [Nm] (Copper- (Copper- Nominal Strength... - Page 53 Course pitch Fine pitch [Nm] [Nm] (Copper- (Copper- Nominal Strength grease) grease) size class 0.08 0.08 12.9 10.9 12.9 10.9 12.9 1060 10.9 1070 1310 12.9 1250 1530 1000 1280 10.9 1450 1820 12.9 1700 2130 1400 1700 10.9 1950 2430 12.9 2300...
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