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Table of Contents
Summary of Contents for AMCOL 3500F
- Page 1 AMCOL CORPORATION 3500F ELECTROSTATIC POWDER APPLICATION SYSTEM OPERATOR’S MANUAL...
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Page 2: Table Of Contents
4. Programming the EPG SprintX Controller ..................6 5. Operating Parameters ........................7 6. System Troubleshooting ........................8 7. Maintenance ........................... 9 AMCOL Corporation 21435 Dequindre, Hazel Park, MI 48030 248-414-5700 fax: 248-414-7489 www.amcolcorp.com P A G E | 1 3500F ELECTROSTATIC POWDER APPLICATION SYSTEM OPERATOR’S MANUAL... -
Page 3: Introduction
1. Introduction This manual features instructions regarding the installation, operation, and maintenance of the AMCOL 3500F Electrostatic Powder Application System. For more information on the system and its components, please refer to the AMCOL 3500F Electrostatic Powder Application System Technical Description. -
Page 4: Included Components
2. Included Components Each 3500F comes standard with the following components: 1. Wagner EPG SPRINTX Controller 2. Wagner PEA-X1 Powder Gun 3. Wagner PI-F1 Injector 4. Stainless Steel Hopper 5. 3500A-01-R Dust Collection 6. 3500-MA Mounting Assembly 7. 3500-AT Air Treatment... -
Page 5: Assembly And Installation
A resistance of <1MΩ is sufficient for powder coating applications. All ground connections should have continuity with the ground lug on the back of the controller. P A G E | 4 3500F ELECTROSTATIC POWDER APPLICATION SYSTEM OPERATOR’S MANUAL... - Page 6 Operating Parameters (below). Warning: Be sure to observe the minimum and maximum powder levels in hopper. 12. (Optional) Connect the dust collection system to a Donaldson Torit VS 550 to operate the dust collection system. P A G E | 5 3500F ELECTROSTATIC POWDER APPLICATION SYSTEM OPERATOR’S MANUAL...
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Page 7: Programming The Epg Sprintx Controller
4. Programming the EPG SprintX Controller To program the ideal settings for AMCOL 410 BNP EJECTEZE (units ship preprogrammed): 1. Press button A and see that the digital read-out says P1. 2. Select button 1 and adjust knob B to 80kV, then hold button A for 2 seconds. -
Page 8: Operating Parameters
C. While the fluidizing air valve is still open, the spray gun sprays (0.5s recommended, can be longer for larger profiles). D. After spraying, the dust collector should remain on to collect any overspray. P A G E | 7 3500F ELECTROSTATIC POWDER APPLICATION SYSTEM OPERATOR’S MANUAL... -
Page 9: System Troubleshooting
• Confirm programmed controller settings are correct. Increase kV Scale to 100kV if necessary. • Check if the profile is grounded. Suitable ground resistance for powder coating is <1MΩ. • Spray gun malfunctioning. Replace. P A G E | 8 3500F ELECTROSTATIC POWDER APPLICATION SYSTEM OPERATOR’S MANUAL... -
Page 10: Maintenance
Dosage Air Hose – 407721 10 ft. Blue – U42 Feed Air Hose – Red - 37112 10 ft. Powder Feeding Hose 9987081 10 ft. – Clear P A G E | 9 3500F ELECTROSTATIC POWDER APPLICATION SYSTEM OPERATOR’S MANUAL... - Page 11 6 pin Trigger Cable CBL0610 50 ft. Replacement Powder 2431552 Tube Electrode Holder for 2322490 X1 R C4 Deflector *18mm *2321981 Cone 25mm 2321980 34mm 2321171 *Standard P A G E | 10 3500F ELECTROSTATIC POWDER APPLICATION SYSTEM OPERATOR’S MANUAL...
- Page 12 6. After the lines are cleared, deactivate the actuation signal and press the Spray Gun Purge button again to stop the purge process. 7. Reconnect the Powder Injector to the Powder Hopper. P A G E | 11 3500F ELECTROSTATIC POWDER APPLICATION SYSTEM OPERATOR’S MANUAL...
- Page 13 AMCOL Corporation 21435 Dequindre, Hazel Park, MI 48030 248-414-5700 fax: 248-414-7489 www.amcolcorp.com P A G E | 12 3500F ELECTROSTATIC POWDER APPLICATION SYSTEM OPERATOR’S MANUAL...
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