EMC MIL-MG3 User Manual

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User Manual

MIL-MG3

MIL3-10K10M

MIL3-30M100M

MIL3-DO-160-S17

MIL3-DO-160-S19

MIL3-SPIKE

MIL3-SPIKE-SLOW

MIL3-SPIKE-FAST

MIL3-REC

EMC

PARTNER

MIL3-1275B

CN-BT6

CN-MIG-BT5

VERI-MIL3

DC-S17CL

VERI50

VERI5

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Summary of Contents for EMC MIL-MG3

Page 1 PARTNER User Manual MIL-MG3 MIL3-10K10M MIL3-1275B MIL3-30M100M CN-BT6 MIL3-DO-160-S17 CN-MIG-BT5 MIL3-DO-160-S19 VERI-MIL3 MIL3-SPIKE DC-S17CL MIL3-SPIKE-SLOW VERI50 MIL3-SPIKE-FAST VERI5 MIL3-REC...
Page 2: Typographical Conventions
Throughout the user manual very important or helpful advice is indicated with this symbol. The Small Print All products from EMC PARTNER, where appropriate, fulfil the requirements for CE and UKCA certification. A copy of the individual certificates can be viewed and downloaded from www.emc- partner.com section company documents.
Page 3: Safety Instructions
This user manual is an integral part of the test system. EMC PARTNER and its sales partners refuse to accept any responsibility for consequential or direct damage to persons and/or goods due to non- observance of instructions contained herein or due to incorrect use of the test equipment.
Page 4 Legen sie keine Spannung an, wenn die Testeinrichtung oder irgendwelche Systembestandteile beschä- digt sind oder möglicherweise ein Schaden eingetreten ist, zum Beispiel beim Transport. Diese Bedienungsanleitung ist ein vollständiger Bestandteil des Testsystems. EMC PARTNER und seine Verkaufspartner lehnen jede Verantwortung für direkte wie für Folgeschäden an Personen oder Gütern ab, die aufgrund von Nichtbeachten von hierin enthaltenen Anweisungen oder aufgrund von unrichtigem Gebrauch dieser Testausrüstung entstehen.
Page 5: Consignes De Sécurité
Ce manuel fait partie intégrante du système de test. EMC PARTNER et ses partenaires commerciaux refusent d’accepter toute responsabilité pour des dommages indirects ou directs à des personnes et / ou des marchandises dues au non-respect des instructions contenues dans ce document ou en raison d’une mauvaise utilisation de l’équipement de test.
Page 6: Table Of Contents
System Overview MIL-MG3 (PN 109924) ........
Page 7 MIL-MG3 ..........11.1.1 MIL-MG3 Main Generator ........
Page 8 Contents 11.1.10 MIL3-1275B ......... . 11.2 CN-BT6 .
Page 9: System Overview
New modules are automatically recognized and controlled by the MIL-MG3 base unit. All modules are inde- pendent and can be ordered at any time. Available Modules MIL3-REC (for CS115, PN 107241)
Page 10: Veri-Mil3 (Pn 107245)
System Overview VERI-MIL3 (PN 107245) Coaxial calibration fixture for use with CS115 and CS116 waveforms. Supplied with 2 x 20 dB N-type attenuators 2 x 20 dB BNC-type attenuators 1 x cable 1 m N to BNC CN-MIG-BT5 (PN 104910) Injection probe for MIL3-DO-160-S17, MIL3-SPIKE and MIL3-SPIKE-SLOW.
Page 11: Veri5 (Pn 103573)
System Overview VERI5 (PN 103573) 5 Ohm termination with integrated voltage divider. SHUNT0E1 (PN 103575) 0.1 Ohm shunt with SHV-BNC connector for direct measure- ment of current impulses. VERI01 OSI (PN 103570) 0.1 Ohm low impedance shunt with SHV-BNC connector for the MIL-SPIKE-FAST current calibration.
Page 12 System Overview 1.11.1 V-PROBE-SI (PN 105107) The V-PROBE-SI is a differential voltage probe with a system bandwidth from DC up to 70 MHz. The maximum voltage rating is ±7000 V peak or ±2000 Vrms. 12/65...
Page 13: Initial Operation
10cm. An insuﬀicient airflow can cause the equipment to overheat, which may disturb the operation and even cause damage. Most equipment from EMC PARTNER can be mounted in a 19” Rack. A special rack mounting kit is available. Contact your local sales representative for a quotation.
Page 14: Hardware Description
Hardware Description Hardware Description Front Panel 1 Touchscreen Monitor User interface to perform all functions including test types selection, parameter entry, saving and recalling tests. 2 On/Off/Standby Button Power up or power down the generator. 3 USB Port Connect a USB memory stick to copy files (setups, protocols, error logs) from the generator. The USB interface is also used to update the internal firmware.
Page 15: Rear Panel
Hardware Description 8 Stop Button Stops the selected test. A red blinking LED indicates a stopped test due to an error. A red LED indicates a finished test. 9 Rotary Knob Entry device enables fast navigation and parameter entry. 10 Emergency Stop Push to open the safety circuit.
Page 16 Hardware Description 3 Rear Fan Rear cooling fan. Take care not to obstruct the opening to assure proper airflow through the generator and prevent overheating. 4 Auxiliary Connection Fit the auxiliary connector delivered with the equipment, to close the safety circuit. It is possible to extend the safety circuit or to connect additional external warning lamps.
Page 17: Software User Interface
Software User Interface Software User Interface Home Screen 1 Test Selection The main window shows all tests available on the equipment. The preselected test is indicated with a blue icon. A green icon indicates that this test is available on your generator. A gray icon indicates that this test is not currently available on your generator.
Page 18: Options Menu
4 Up to date Indicates that the generator software is up-to-date. If the generator is connected to a network with internet access it will automatically look for available updates from EMC PARTNER. 5 Exit The x-button in the top-left corner can be used to exit the options menu.
Page 19: Setups
Software User Interface 4.2.1 Setups Select ≡ (Options Menu) –> Setups, to enter the setups menu. 1 Root Directory Select the location where setups are to be displayed and edited. Choose between the EMCP Library with predefined setups, the user defined internal library or setups on the USB stick. Changed or deleted files inside the built-in EMCP Library will be restored at the next generator startup.
Page 20: Sequence
Software User Interface 4.2.2 Sequence Select ≡ (Options Menu) –> Sequence, to enter the sequence menu. You can link up to 15 tests, saved internally to run concurrently. 1 Activate If checked, the setup linker is activated. Press run to start the linked tests. 2 Preview The individual tests in the sequence are shown with the most important parameters.
Page 21: Reports
Software User Interface 4.2.3 Reports Select ≡ (Options Menu) –> Reports, to enter the reports menu. A report containing test parameters and results can be saved in the equipment. Additional information about the EUT and environmental conditions can be added. 1 Root Directory Select the location where reports are to be displayed and edited.
Page 22: Update
Select ≡ (Options Menu) –> Update, to enter the update menu. 1 Generator Status Generator information is shown, such as the generator product and serial number, the current version of the installed EPOS (EMC PARTNER Operating System) software, as well as a new version (if available). 2 Check Update Forces the generator to check for available updates, an internet connection is necessary.
Page 23: Settings
The user interface is available in different languages. English (Default), German, French, Spanish, Italian, Chinese (Traditional), Chinese (Simplified), and Russian. Additional lan- guages can be provided on request. Please contact EMC PARTNER. All translations are made to the best of our knowledge and abilities, however, we cannot guarantee the correct- ness of all translations.
Page 24: Extensions
4 Add License Allows adding a new license. Selecting ”Add License” opens an on-screen keyboard where you can enter the license key for the software option you have purchased from EMC PARTNER. 5 Add Accessories Missing accessories can be added manually with ”Add Accessories”. To find the desired entry faster, the external accessories are grouped into several categories.
Page 25: Connectors
Software User Interface 4.2.7 Connectors Select ≡ (Options Menu) –> Connectors, to enter the connectors menu. There are 4 BNC connectors on the front panel and 2 on the rear panel. The two on the rear panel can always be freely programmed as inputs or outputs. Of the 4 connectors on the front panel, those which are not used as outputs of internal measurements are freely configurable.
Page 26 Software User Interface Block diagram of the interface The value of the resistor R1 is 10 Ohm, and the value of R2 is 1 kOhm. D1 is a 27 V TVS-diode, D2 is a fast Schottky diode, and D3 is a 3.3 V TVS-diode. The output functions as open drain output.
Page 27: Setting Up And Running A Test
Software User Interface Setting up and Running a Test The same process is used to program the generator for different tests. In the first step, the parameters should be set according to the requirements of the test. 1 Main Category For quick access, categories at the bottom of the display contain groups of relevant parameters.
Page 28 Software User Interface Starting a test by pressing the run button on the front panel, changes the display to the run view. 1 Information Area Indicates the most important information about a running test. 2 Status Bar Provides information about the current event. 3 Mark / Fail Mark or Fail add this information at the current test position.
Page 29 Software User Interface Under ≡ (Options Menu) –> Reports –> Configure you can set that the protocol is automatically saved in the desired format. 29/65...
Page 30: General Setups
General Setups This chapter provides information on general setups which apply to different generators. The setups are shown with a selection of exemplary EMC PARTNER generators, including the IMU- MGS and INS-1250. The setups presented in this chapter deal with the following accessories which can be used with several...
Page 31: Setups With Warning Lamp
The emergency stop button is connected to the rear panel on the generator. In this setup the IMU- MGS generator rear panel is shown for exemplary purposes. Other EMC PARTNER generators may have different connector arrangements on their rear panel.
Page 32: Setups With Test Cabinet
3 Auxiliary connector The warning lamp is connected to the 25-pin auxiliary connector located on the rear panel of all EMC PARTNER generators via the included adapter box. 4 External Emergency Stop Button The external emergency stop button consists of the button itself, an extension cord with a length of five meters, and the EMC PARTNER standard 25-pin auxiliary connector.
Page 33 General Setups TC-ST WARNING-LAMP EMERGENCY-STOP 1 Generator Rear panel of the generator - depending on the generator the connector configurations on the rear panel might differ. 2 Test Cabinet TC-ST Test cabinet TC-ST placed on top of the generator. The test cabinet can also be placed next to the generator.
Page 34: Tests As Per Mil-Std-461
System Calibration Prior to each test, the system has to be calibrated. The calibration is made at a fixed test level. MIL-MG3 - MIL3-REC - VERI-MIL3 - CN-BT6 1 Generator The plug-in MIL3-REC has to be fitted in the generator.
Page 35: Eut-Test
Testing an EUT requires impulse amplitude to be set to a low level and slowly adjusted to the defined test level. This can be automated with the level ramp function in the parameter menu. MIL-MG3 - MIL3-REC - CN-BT6 - I-PROBE-CS 1 Generator The plug-in MIL-REC has to be fitted in the generator.
Page 36: Test As Per Mil-Std-461 Cs116 Damped Sinusoidal Transients
Calibration Prior to the test, the system has to be calibrated. The calibration is made at a fixed test level. MIL-MG3 - MIL3-10K10M or MIL3-30M-100M - VERI-MIL3 - CN-BT6 1 Generator For 10 kHz, 100 kHz, 1 MHz and 10 MHz the plugin MIL3-10K10M has to be fitted in the generator.
Page 37: Eut-Test
When performing tests on sensitive EUTs, it may be necessary to add attenuation between the plug-in and the CN-BT6. Specifically for this task, EMC PARTNER have a 20 dB attenuator which is designed to operate with the high voltage pulses.
Page 38: Test As Per Mil-Std-461 Cs106 - Mil3-Spike
Tests as per MIL-STD-461 MIL-MG3 - MIL3-10K10M or MIL3-30M100M - CN-BT6 - I-PROBE-CS 1 Generator For 10 kHz, 100 kHz, 1 MHz and 10 MHz the plug-in MIL3-10K10M has to be fitted in the generator. For 30 MHz and 100 MHz, the MIL3-30M100M is used.
Page 39: Test Setup
VERI5 can be connected to the oscilloscope. For voltage measurement, a HV-Probe can be used in place of the VERI5. 6.3.2 Test Setup MIL-MG3 - MIL3-SPIKE - CN-MIG-BT5 - DC-S17CL - V-PROBE-SI 1 Generator The plug-in MIL3-SPIKE has to be fitted in the generator. 2 Coupling Device CN-MIG-BT5 The output of the plug-in is connected with the 1 Turn input on the back of the CN-MIG-BT5 using the 1m SHV-BNC cable.
Page 40: Test As Per Mil-Std-461 Cs06 - Mil3-Spike-Slow
4 Synchronization To synchronize impulses with the EUT power supply, the EUT power has to be connected to L and N connectors on the backplane of the MIL-MG3. The connection has to be taken between the DC-S17CL and the power source 5 Measurement During testing, the voltage waveform can be observed with a HV differential probe.
Page 41: Serial Injection - Test Setup
4 Synchronization To synchronize impulses with the EUT power supply, the EUT power has to be connected to L and N connectors on the backplane of the MIL-MG3. The connection has to be taken between the DC-S17CL and the power source.
Page 42: Parallel Injection - Calibration Setup
Tests as per MIL-STD-461 6.4.3 Parallel Injection - Calibration Setup MIL-MG3 - MIL3-SPIKE-SLOW - CN-MIG-BT5 - VERI5 - SHUNT0E1 1 Generator The plug-in MIL3-SPIKE-SLOW has to be fitted in the generator. 2 Measurement For voltage verification the VERI5 is connected directly to the output of the plugin. The VERI5 can be connected directly to the oscilloscope.
Page 43: Parallel Injection - Test Setup
3 Synchronization To synchronize impulses with the EUT power supply, the EUT power has to be connected to L and N connectors on the backplane of the MIL-MG3. The connection has to be taken between the DC-S17CL and the power source 4 Measurement During testing, the voltage waveform can be observed with a HV differential probe.
Page 44: Test As Per Mil-Std-461 Cs06 - Mil3-Spike-Fast
Tests as per MIL-STD-461 Test as per MIL-STD-461 CS06 - MIL3-SPIKE-FAST 6.5.1 Serial Injection - Calibration Setup MIL-MG3 - MIL3-SPIKE-FAST - VERI5 - VERI01 OSI 1 Generator The plug-in MIL3-SPIKE-FAST has to be fitted in the generator. 2 Measurement Adapter The measurement adapter (part of the standard accessory) is placed on the right 2 outputs.
Page 45: Serial Injection - Test Setup
4 Synchronization To synchronize impulses with the EUT power supply, the EUT power has to be connected to L and N connectors on the backplane of the MIL-MG3. The connection has to be taken between the DC-S17CL and the power source.
Page 46: Parallel Injection - Calibration Setup
Tests as per MIL-STD-461 6.5.3 Parallel Injection - Calibration Setup MIL-MG3 - MIL3-SPIKE-FAST - VERI5 - VERI01 OSI 1 Generator The plug-in MIL3-SPIKE-FAST has to be fitted in the generator. 2 Measurement Adapter The measurement adapter (part of the standard accessory) is placed on the left 2 outputs.
Page 47: Parallel Injection - Test Setup
3 Synchronization To synchronize impulses with the EUT power supply, the EUT power has to be connected to L and N connectors on the backplane of the MIL-MG3. The connection has to be taken between the DC-S17CL and the power source 4 Measurement During testing, the voltage waveform can be observed with a HV differential probe.
Page 48: Tests As Per Mil-Std-1275B
Additional information for calibration is also available in the calibration report. Test as per MIL-STD-1275B - MIL3-1275B 7.1.1 Test Setup MIL-MG3 - MIL3-1275B - V-PROBE-SI 1 Generator The plug-in MIL3-1275B has to be fitted in the generator. 2 Power Supply Connect the power supply to the input of the plugin.
Page 49: Tests As Per Do160
Additional information for calibration is also available in the calibration report. Tests as per DO160 Section 17 8.1.1 Serial Injection - Calibration Setup MIL-MG3 - MIL3-DO160-S17 - CN-MIG-BT5 - VERI50 1 Generator The plug-in MIL3-DO-160-S17 has to be fitted in the generator. 2 Coupling Device CN-MIG-BT5 The output of the plug-in is connected with the 2 Turn input of the CN-MIG-BT5 using a 1m cable.
Page 50: Serial Injection - Test Setup
4 Synchronization To synchronize impulses with the EUT power supply, the EUT power has to be connected to L and N connectors on the backplane of the MIL-MG3. The connection has to be taken between the DC-S17CL and the power source.
Page 51: Parallel Injection - Calibration Setup
Tests as per DO160 8.1.3 Parallel Injection - Calibration Setup MIL-MG3 - MIL3-DO160-S17 - VERI50 1 Generator The plug-in MIL3-DO-160-S17 has to be fitted in the generator. 2 Measurement For current verification the VERI50 is connected directly to the output of the plugin. With the internal voltage divider, the VERI50 can be connected to the oscilloscope.
Page 52: Parallel Injection - Test Setup
3 Synchronization To synchronize impulses with the EUT power supply, the EUT power has to be connected to L and N connectors on the backplane of the MIL-MG3. The connection has to be taken between the DC-S17CL and the power source 4 Measurement During testing, the voltage waveform can be observed with a HV differential probe.
Page 53: Tests As Per Do160 Section 19
Tests as per DO160 Tests as per DO160 Section 19 8.2.1 Test Setup MIL-MG3 - MIL3-DO160-S19 1 Generator The plug-in MIL3-DO-160-S19 has to be fitted in the generator. 2 Interconnection wire bundle Wrap the wire provided around the EUT cable bundle with 3 spirals per meter. Several cables may need to be connected together for longer cable bundles.
Page 54: Remote Operation
Easy to use test library with hundreds of tests Seamless integration of your DSO Get in touch with your local representative or directly with EMC PARTNER for more information about TEMA3000. Go to www.emc-partner.com for a free software demo version.
Page 55: Maintenance And Service Firmware Update
During the warranty period it is EMC PARTNER’s goal to repair the equipment within one working week at the service plant in Laufen, Switzerland. However, due to excessive work load or component supply deliveries this repair time may be extended.
Page 56: Customer Service
The equipment must be recalibrated The equipment needs repairing contact the local EMC PARTNER representative or service centre. If the local contact is not known, check the internet site www.emc-partner.com and select contacts. If there is no local organization, contact EMC PARTNER headquarters in Switzerland.
Page 57: Technical Data
Technical Data Technical Data 11.1 MIL-MG3 11.1.1 MIL-MG3 Main Generator Input Power Voltage 100 V - 240 V ±10 % Frequency 50 Hz - 60 Hz Consumption Switched off 0 VA Standby <15 VA Test running max. 150 VA Dimensions...
Page 58: Mil3-Rec
Technical Data 11.1.2 MIL3-REC Standard MIL-STD-461 G CS115 Current into 100 Ω 1 A - 10 A ±10 % Rise time <2 ns Fall time <2 ns Duration >=30 ns Repetition 0.03 s - 60 s Polarity positive negative Coupling CN-BT6 max.
Page 59: Mil3-30M100M
Technical Data 11.1.4 MIL3-30M100M Standard MIL-STD-461 G CS116 Frequency 30 MHz ±10 % 100 MHz ±10 % Current into 100 Ω 30 MHz 2 A - 12 A ±10 % 100 MHz 1 A - 6 A ±10 % Damping factor 15 ±5 Repetition 0.5 s - 60 s...
Page 60: Mil3-Do160-S19
Technical Data Dimensions 45 cm x 21 cm x 9 cm Weight 3.3 kg 11.1.6 MIL3-DO160-S19 Standard DO160 Section 19 Level >600 V Peak - Peak Burst Duration 50 µs - 1000 µs Spike repetition 0.2 µs to 10 µs Burst Repetition 0.1 s - 60 s Dimensions...
Page 61: Mil3-Spike-Slow
Technical Data 11.1.8 MIL3-SPIKE-SLOW Standard MIL-STD-461 C CS06 ECSS-E-ST-20-07C Rev. 1 (CS power leads transients) Coupling direct (Parallel Injection) CN-MIG-BT5 (Serial Injection) Level into 5 Ω Parallel Injection 20 V - 500 V ±10 % Serial Injection 20 V - 300 V ±10 % Duration 10 µs ±20 % Source Impedance...
Page 62: Mil3-Spike-Fast
Technical Data 11.1.9 MIL3-SPIKE-FAST Standard MIL-STD-461 C CS06 ECSS-E-ST-20-07C Rev. 1 (CS power leads transients) Level into 5 Ω 20 V - 400 V ±10 % Duration 150 ns ±20 % Source Impedance <5 Ω Repetition 0.1 s - 60 s Polarity positive negative...
Page 63: Cn-Bt6
Technical Data 11.2 CN-BT6 Dimensions 25 cm x 17 cm x 15 cm Aperture 5 cm Weight 5 kg 11.3 CN-MIG-BT5 Dimensions 22 cm x 22 cm x 20 cm Aperture 8 cm x 7 cm Weight 13 kg 11.4 VERI-MIL3 Dimension 34 cm x 13 cm x 16 cm...
Page 64: Veri5
Technical Data 11.6 VERI5 Impedance 5 Ω±2 % DC Ratio 50 ΩDSO Input 1:100 ±2 % 1 MΩDSO Input 1:50 Tolerance of Insertion Loss up to 10MHz ±0.5 dB up to 40MHz ±3 dB Max. power dissipation 10 W Max. pulse voltage 500 V Dimension 12 cm x 2.5 cm x 2.5 cm...
Page 65: Shunt0E1
Technical Data 11.8 SHUNT0E1 Impedance 0.1 Ω±2 % DC Ratio 50 ΩDSO Input 1:20 1 MΩDSO Input 1:10 ±2 % Tolerance of Insertion Loss up to 10 MHz ±0.25 dB up to 50 MHz ±3 dB Max. Level WF2 Impulse 1600 V WF3 1 MHz Impulse 4500 V...