Still KG1-8 Original Instructions Manual
  1. Manuals
  2. Brands
  3. Still Manuals
  4. Battery Pack
  5. KG1-8
  6. Original instructions manual
Still KG1-8 Original Instructions Manual

Still KG1-8 Original Instructions Manual

Lithium battery
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Original instructions
Lithium battery
KG1–8 / KG2–9 / KG4–9
3008015347 EN - 07/2024  -  03

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the KG1-8 and is the answer not in the manual?

Questions and answers

Related Manuals for Still KG1-8

Summary of Contents for Still KG1-8

  • Page 1 Original instructions Lithium battery KG1–8 / KG2–9 / KG4–9 3008015347 EN - 07/2024  -  03...
  • Page 3 Building 2, No. 26 Chunyao Road, Caohu Sub-district, Suzhou City, Jiangsu Province, China Telephone: +86（512）65696188 Email: JSGF@ganfengpower.com Website: http://www.ganfengbattery.com Importer and contact details STILL GmbH Berzeliusstrasse 10 22113 Hamburg, Germany Telephone: +49 (0) 40 7339-0 Fax: +49 (0) 40 7339-1622 Email: Info@still.de Website: www.still.de 3008015347 EN - 07/2024  - ...

  • Page 5: Table Of Contents

    Table of contents   Foreword   Before using the battery.......... 2 Important information about these instructions .
  • Page 6 Table of contents   Condition of the battery on delivery ........ 34 Connecting the battery to the industrial truck .

  • Page 7: Foreword

    Foreword...

  • Page 8: Before Using The Battery

    Foreword Before using the battery Before using the battery  DANGER Failure to observe the safety informa- tion poses a risk of fatal injury! Failure to observe the safety information can result in electric shock, burns, seri- ous injury or death. –...

  • Page 9: Intended Use

    Foreword Intended use Storing these instructions To ensure safe use, these instructions must be accessible to all users. – Always store these instructions in the vicini- ty of the battery. – Notify all battery users of the storage loca- tion for these instructions. –...

  • Page 10: Dangerous Incorrect Use

    Foreword Dangerous incorrect use  CAUTION Reduced service life due to discharged cells. The service life of the battery will be reduced if the charge state of the battery falls below 10% for an extended period of time. – If the current charge state is less than 10%, charge the battery as soon as possible.

  • Page 11: Product-Specific Dangers

    Foreword Product-specific dangers Heat Never expose the battery to temperatures ● of over 60 ℃ or an open flame. External heat can cause the battery to ex- plode. Fluid The ingress of liquids can cause short circuits and fire. Protect the battery from fluids and humidity. ●...

  • Page 12: Compliance Information For Lithium-Ion Batteries

    Foreword Compliance Information for lithium-ion batteries If the batteries are used properly, no hazard- ous substances escape from the closed tray. No contact with toxic substances is possible. There is a risk of contact only in the event of incorrect use (mechanical, thermal, electrical) that leads to activation of the safety valves or to the housing cracking.
  • Page 13 Foreword Compliance Information for lithium-ion batteries Compatibility Regulations 2016", and, if appli- cable, the "Regulations for Electrical Equip- ment (Safety) Regulations 2016". This decla- ration of conformity with the UKCA directives applies only to use of the battery as recom- mended in these operating instructions. 3008015347 EN - 07/2024  - ...

  • Page 14: Explanation Of Signal Terms Used

    Foreword Explanation of signal terms used Explanation of signal terms used  DANGER Indicates procedures that must be strictly adhered to in order to prevent the risk of fatalities.  WARNING Indicates procedures that must be strictly adhered to in order to prevent the risk of injuries.  CAUTION Indicates procedures that must be strictly adhered to in order to prevent material damage and/or destruc-...

  • Page 15: Explanation Of Signs And Symbols

    Foreword Explanation of signs and symbols Explanation of signs and sym- bols Keep away from the fire.  Don’t stand on the surface.  3008015347 EN - 07/2024  -  03  9...
  • Page 16 Foreword Explanation of signs and symbols Disassembly without training or authorization  is strictly prohibited. It is forbidden to short-circuit the positive and  negative poles.  10 3008015347 EN - 07/2024  -  03...
  • Page 17 Foreword Explanation of signs and symbols Read the manual before operation.  Handle with care. Do not touch conductive  parts. 3008015347 EN - 07/2024  -  03  11...
  • Page 18 Foreword Explanation of signs and symbols General danger sign.  Danger of electric shock.   12 3008015347 EN - 07/2024  -  03...
  • Page 19 Foreword Explanation of signs and symbols The battery contains harmful substances. Do  not dispose of the battery in household waste. The product contains recyclable materials.  3008015347 EN - 07/2024  -  03  13...

  • Page 20: Explanation Of Technical Terms

    Foreword Explanation of technical terms Do not disassemble the battery pack. Do not  immerse the battery pack in water. Do not short-circuit the battery. Do not leave the bat- tery near by fire. Do battery should be dis- posed by qualified recycling agent. Explanation of technical terms Vehicle under normal operation: Refers to a vehicle that is used every day and that is both...

  • Page 21: Danger Area

    Foreword Danger area  CAUTION Electromagnetic interference may occur on medical devices! – Only use devices that are sufficiently protected against electromagnetic interference. – The functionality of some medical equipment, for example pacemakers or hearing aids, may be im- paired when the battery is in operation. –...

  • Page 22: Ambient Conditions

    Observe the instructions for using the bat- ● tery in the operating instructions of the in- dustrial truck. KG1-8/KG2-9/KG4-9 Permissible temperature ranges See the chapter entitled "Technical data" for the relevant bat- (operation, charging, storage) tery group. Protection class rating IP54 Moisture/humidity The battery can be used both outside and in buildings.

  • Page 23: Identifying The Battery

    Foreword Identifying the battery Identifying the battery Nameplate The individual battery is identified by the Serial number(6). Overview Product name Voltage range Product model Rated energy Nominal voltage Battery weight Rated capacity Measured rated capacity of cell Manufacture date Number of cells connected in parallel Serial number Calculated rated capacity Manufacturer...

  • Page 24: Serial Number

    Foreword Identifying the battery Serial number  The Serial number shows the battery informa- tion. Date code The data code (2)is shown in the Serial num- ber from the second digit to the fourth digit. P:Ganfeng power lithium battery Date code S : Serialization / C:CO project E: CEexport demand/D: Domestic demand H: with heating / N:without heating/ L:with...

  • Page 25: Manufacturer And Importer Label

    Foreword Identifying the battery – The third digit in the Serial number is the  code(5) for the month(6). The fourth digit in the Serial number is the code(7) for the date(8). Manufacturer and importer label  3008015347 EN - 07/2024  -  03  19...
  • Page 26 Foreword Identifying the battery  20 3008015347 EN - 07/2024  -  03...

  • Page 27: Safety

    Safety...

  • Page 28: Battery Management System And Safety

    Safety Battery management system and safety Battery management system and safety The battery has the following protective devi- ces: Automatic on/off Cell balancing High current protection and short circuit pro- tection Deep discharge protection Protection against incorrect charging Protection against polarity reversal Voltage monitoring for each cell Circuit break devices in each module Safety valve on each cell...

  • Page 29: Information In The Event Of Emergency

    Safety Information in the event of emergency Information in the event of emergency Firefighting instructions  DANGER Risk of poisoning due to vapours Inhaling vapours may cause poisoning. – Call the fire brigade. – Position yourself on the side of the fire from which the wind is blowing.

  • Page 30: First-Aid Measures

    Safety First-aid measures First-aid measures Course of action required if gases or liquids escape Inhalation Escaping gases can lead to breathing difficul- ties. – Ventilate the area immediately or seek fresh air. – Always contact a doctor. Skin contact Skin irritation can occur in the event of contact with the skin.

  • Page 31: Overviews

    Overviews...

  • Page 32: Battery Group 1

    Overviews Battery group 1 Battery group 1 KG4-9  26 3008015347 EN - 07/2024  -  03...
  • Page 33 Overviews Battery group 1 Charging connector Battery power switch Truck interface:Common port Discharging connector Endurance switch Pressure relief valve Debug interface:Debug port Lifting hole 3008015347 EN - 07/2024  -  03  27...

  • Page 34: Battery Group 2

    Overviews Battery group 2 Battery group 2 KG1–8  28 3008015347 EN - 07/2024  -  03...
  • Page 35 Overviews Battery group 2 Charging connector Battery power switch Truck interface:Common port Discharging connector Endurance switch Pressure relief valve Debug interface:Debug port Lifting hole 3008015347 EN - 07/2024  -  03  29...

  • Page 36: Battery Group 3

    Overviews Battery group 3 Battery group 3 KG2–9  30 3008015347 EN - 07/2024  -  03...
  • Page 37 Overviews Battery group 3 Charging connector Battery power switch Truck interface:Common port Discharging connector Endurance switch Pressure relief valve Debug interface:Debug port Lifting hole 3008015347 EN - 07/2024  -  03  31...
  • Page 38 Overviews Battery group 3  32 3008015347 EN - 07/2024  -  03...

  • Page 39: Operation

    Operation...

  • Page 40: Description Of The Battery

    Operation Description of the battery Description of the battery The lithium-ion battery is an electrochemical energy storage device for powering industrial trucks. The battery is only functional once installed in the relevant industrial truck model or once connected to a corresponding lithium-ion bat- tery charger.

  • Page 41: Connecting The Battery To The Industrial Truck

    Operation Connecting the battery to the industrial truck The battery has been de-energised by the manufacturer for transportation purposes. There is no voltage at the battery terminals and the battery male connector. When connected to the truck or a battery charger, the battery switches to the operating status.

  • Page 42: Switching On The Battery

    Operation Switching on the battery Switching on the battery NOTE After installing the battery on the truck, con- nect the discharge connector(6) to the truck and connect the harness from the truck to the battery common port(2). – Turn on the power switch (5) on the battery. ...

  • Page 43: Charging The Battery

    Operation Charging the battery Charging the battery Battery capacities The capacity (kWh) specified for the batteries is the minimum level. The actual capacity of the battery may be higher. Depending on this higher capacity, batteries of the same battery group may have different run times and charg- ing times.
  • Page 44 Operation Charging the battery NOTE Charge in a relatively safe environment ac- ● cording to national rules(such as avoiding liquid and fire). Avoid charging in direct sun- light. The charging equipment should be equip- ● ped with necessary fire extinguishing devi- ces around it, so that emergency fire extin- guishing treatment can be carried out in ex- treme circumstances.
  • Page 45 Operation Charging the battery NOTE In normal condition, the battery has no memo- ry effect. For this reason, the battery can be charged in any charge state. Make sure the battery is not charged repeatedly. Only charge in necessary to avoid the nominal capacity of the battery being impaired.

  • Page 46: Correcting Battery Faults

    Operation Correcting battery faults Correcting battery faults Fault Course of action Check the display unit on the truck. If the The battery is not functioning or is supplying battery charge state is low, please charge it too little power. promptly. If no error is displayed, restart the industrial truck after ten seconds.

  • Page 47: Transporting The Lithium-Ion Battery

    Operation Transporting the lithium-ion battery Transporting the lithium-ion battery General All lithium-ion batteries are safe when used for their intended purpose. In principle, they do have the potential to cause a fire, explosion or chemical irritation. Lithium-ion battery: Transporting  the battery A "truck equipped with a lithium-ion battery"...

  • Page 48: Safety Information For Transporting The Battery By Crane

    Operation Transporting the lithium-ion battery Before transportation, ensure that the battery or battery pack is not loaded, the charging device is disconnected, and there is no charge or discharge in any form. Safety information for transport- ing the battery by crane National legal requirements must be complied with when transporting the lithium-ion battery by crane.
  • Page 49 Operation Transporting the lithium-ion battery When a defect or damage is identified, prior use and improper use must be taken into ac- count. For example, improper use includes the bat- tery being inverted. The battery must be checked by the authorised service centre. NOTE Special measures must be taken when trans- porting damaged lithium-ion batteries.
  • Page 50 Operation Transporting the lithium-ion battery  44 3008015347 EN - 07/2024  -  03...

  • Page 51: Maintenance

    Maintenance...

  • Page 52: Maintaining The Battery

    Maintenance Maintaining the battery Maintaining the battery Maintaining the operational readiness of the battery Performing the maintenance tasks listed here will increase the service life of the battery. This will help to maintain the operational readi- ness of the battery. The frequency of the work must correspond to the application conditions.

  • Page 53: Maintenance Tasks

    If it is approximately equal to the battery voltage, it means the discharge relay is closed, the battery is still power on. Please pay attention to insulation protection during maintenance. When the charge state is 5%, it is overdischarge. It is not allowed.

  • Page 54: Maintenance And Inspection Checklist

    Maintenance Maintaining the battery Maintenance and inspection checklist   Carried At operating hours Every 1000   year                     Battery     Visually inspect the item for damage     Carry out an isolation measurement  ...

  • Page 55: Cleaning The Battery

    Maintenance Cleaning the battery Cleaning the battery  CAUTION Aggressive cleaning materials can damage the surfa- ces of components! Aggressive cleaning materials that are not suitable for plastics can cause plastic parts to dissolve or become brittle. The screen on the display-operating unit (if present) could become cloudy.
  • Page 56 Maintenance Cleaning the battery  WARNING The battery is not protected against water and must not be cleaned with water. During cleaning, make sure that no moisture enters the housing. This could cause safety-related components to malfunctions. Don’t use water or compressed air purifier to clean the battery.

  • Page 57: Transporting And Storing The Battery On Company Premises

    Maintenance Transporting and storing the battery on company premises Transporting and storing the battery on company premises Safety regulations Observe the operating instructions for the in- dustrial truck when removing the battery. Visual inspection before lifting Before lifting the battery, check on the outside of the battery that: All components are present ●...

  • Page 58: Storage Conditions

    Maintenance Transporting and storing the battery on company premises Storage conditions Battery charge state – Charge the battery before storage. And turn off the battery power switch. – Keep the charge state of stored batteries above 50%. – Optimal charge state for battery in storage condition: 50%-80%.

  • Page 59: Disposing Of The Battery

    Maintenance Disposing of the battery Floor load capacity Take the battery weight and the floor load ca- pacity into consideration. NOTE – Only store the battery within the permissible temperature range; see temperature ranges in the chapter entitled "Technical data" for the respective battery group.
  • Page 60 Maintenance Disposing of the battery Return The battery must be disassembled and dis- posed of in accordance with the latest techno- logical standards and legal regulations.  54 3008015347 EN - 07/2024  -  03...

  • Page 61: Technical Data

    Technical data...

  • Page 62: Technical Data For Lithium-Ion Batteries

    The actual capacity of the battery may be higher. Battery group Installed Available Battery group Weight (kg) Dimension (mm) Energy (kWh) Energy (kWh) 1030 / 370 / 1) 2) KG1-8 21.3 19.6 230±5% 1030 / 710 / 1) 2) KG2-9 31.6 29.1 340±5% 980 / 430 / 1) 2) KG4-9 17.5...

  • Page 63: Temperature Ranges For Lithium-Ion Batteries

    NOTE To identify the battery in the tables, see the chapter entitled "Identifying the Battery". Battery group Temperature ranges Installed Battery group Energy (kWh) Operation Charging Storage KG1-8 21.3 -20°C～+60°C -30°C～+60°C -30°C～+60°C KG2-9 31.6 -20°C～+60°C -30°C～+60°C -30°C～+60°C KG4-9 17.5 -20°C～+60°C...
  • Page 64 Technical data Temperature ranges for lithium-ion batteries  58 3008015347 EN - 07/2024  -  03...
  • Page 65 Index   Maintenance tasks....47 Manufacturer and contact details..Ambient conditions....Manufacturer and importer label.
  • Page 66 Index   Transporting the lithium-ion battery Detecting potential damage to the bat- User qualifications....14 tery......42 General.
  • Page 68 STILL GmbH 3008015347 EN - 07/2024  -  03...

This manual is also suitable for:

Kg2-9Kg4-9

Table of Contents