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DIAS PYROINC 320F R3 Operating Instructions Manual

Uncooled ir camera
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PYROINC Uncooled IR Camera
Operating Instructions
DIAS Infrared GmbH

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  • Page 1 PYROINC Uncooled IR Camera Operating Instructions DIAS Infrared GmbH...
  • Page 2 All rights and modifications reserved. The modification of the information Copyright © 1995-2021 by and technical data contained in this documentation without prior notice is DIAS Infrared GmbH also reserved. Pforzheimer Str. 21 No part of this document may be reproduced, processed, distributed or...

  • Page 3: Table Of Contents

    Before commissioning ............................. 3 Safety instructions..............................4 Guarantee ................................. 4 Returns, request for RMA number ........................... 4 System configuration ............................... 5 Installation instructions and troubleshooting ......................6 Operating method ..............................7 Scope of supply ................................ 8 Variants ..................................8 Accessories and Options ............................9 Fixing and protective devices ..........................
  • Page 4 Dimensions: PYROINC 768N endoscope air/water ..................... 31 Dimensional drawing: PYROINC 320F, 640F endoscope air ................32 Dimensional drawing: PYROINC 1920N, 1600N endoscope water..............33 System connection ..............................34 System cable HAN 6B ..........................34 Measurement principle ............................37 Influence of the Emissivity ............................ 39 Bibliography ................................

  • Page 5: In This Chapter

    Installation instructions and troubleshooting ............6 Before commissioning Congratulations on your selection of DIAS’s PYROINC thermal imaging camera for your thermal imaging applications. You have chosen a fine, precision instrument that will provide years of reliable service if you adhere to the precautions, recommendations, and procedures for operation, maintenance, and care as outlined in this manual.

  • Page 6: Safety Instructions

    Special terms can be arranged, in writing, at the time of purchase of the equipment. Cameras, for which the return under guarantee has been approved, should be sent to DIAS Infrared GmbH.

  • Page 7: System Configuration

    Note: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications.

  • Page 8: Installation Instructions And Troubleshooting

    ! " # $ % & $ " Installation instructions and troubleshooting If after the installation of the camera system in accordance with the system configuration (from page 5) in use and after the installation of necessary PC hardware and software (see corresponding software documentation) there is no connection to the camera system or should other problems arise we request to observe the following instructions: General instructions...

  • Page 9: Operating Method

    H A P T E R Description In this Chapter Operating method ....................7 Scope of supply ....................8 Variants ........................ 8 Accessories and Options ..................9 Operating method The PYROINC Infrared (IR) Camera serves to provide contactless recording of the temperature distributions of fixed-location and moving objects.

  • Page 10: Scope Of Supply

    ! " # $ % & $ " Scope of supply The camera inclusive optic with motor-focus, cooling and air purging (see page 18 et PYROINC seq.) is supplied ready for operation with an Ethernet-Data-Interface and 2×2 electrically IR Camera isolated digital inputs and outputs respectively.

  • Page 11: Accessories And Options

    Accessories and Options The scope of supply is dependent on the variant ordered and therefore not all nominated components are definitely included in the delivery. Please consider also other attached documentations, where appropriate. HAN6B/12m (HJ-10/3m) flex System cable - Connector for cooling jacket (HAN plug) - Ethernet (FD P CAT.5e) with RJ45 connector (cross link) - System cable 12 pin.

  • Page 13: Fixing And Protective Devices

    H A P T E R Mounting and operating instructions In this Chapter Fixing and protective devices ................11 Optical alignment ....................12 Interfaces ......................14 Fixing and protective devices The scope of supply is dependent on the variant ordered and therefore not all nominated components are definitely included in the delivery.

  • Page 14: Optical Alignment

    ! " # $ % & $ " Coolant water connection for operation of the equipment at ambient temperatures above Coolant water in-/outlet the permitted equipment temperature. The minimum flow rate and supply temperature for this process must be maintained in accordance with the application instructions (ref. to page 18), in order that the permissible equipment temperature is not exceeded.
  • Page 15 b) oblique view to the left: c) oblique view downwards: Imaging conditions (D = measurement distance) The definition of the geometric measurement dot sizes (x, y) can be calculated approximately from the following formula: x = 2 × tan(FOV /2) × D y = 2 ×...

  • Page 16: Interfaces

    ! " # $ % & $ " In practical use different measurement distances can arise for the individual pixels in certain inclined camera positions. When evaluating the measurement results attention should be paid to the geometric distortions resulting therefrom. When calculating the camera location for the measurement task or when selecting the lens for the camera to be used attention must be paid to the following points: The geometrically calculated measurement dot size of an individual pixel cannot always...

  • Page 17: Digital Inputs And Outputs

    Digital inputs and outputs Depending on the model, the camera is equipped with one or two digital input and output channels each available beside the system socket (see "System connection" on page 34, "Fixing and protective devices" on page 11). ATTENTION: The digital inputs and outputs may only be operated within the permissible voltage ranges! Voltages exceeding this range or polarity reversals may destroy the inputs and...
  • Page 18 ! " # $ % & $ " electrically isolated from each other and from the equipment such that they can be switched in parallel (logic: OR ) or in series (logic: AND ). Switching of the digital outputs ATTENTION: The applied voltage at the outputs must not exceed the range from 0 V to 24 V, otherwise the output driver can be destroyed.

  • Page 19: Application Instructions

    H A P T E R Application instructions In this Chapter Operating temperature range ................17 Cooling of camera and lens .................. 18 Instructions for operation with cooling water ............19 Instructions for operation with cooling air (compressed air) ....... 19 Air-purging the lens .....................

  • Page 20: Cooling Of Camera And Lens

    ! " # $ % & $ " Cooling of camera and lens The scope of supply depends on the camera housing variant ordered, therefore not all parts mentioned in this section are firm components of supply. The IR camera with optics is equipped with a stainless-steel cooling jacket, which can be air or water cooled depending on the version.

  • Page 21: Instructions For Operation With Cooling Air (Compressed Air)

    Instructions for operation with cooling air (compressed air) For the operation of the air-cooled PYROINC-system, it must be ensured that the air flow exits at the front (usually into the process). It must be ensured that the escaping cooling air volume (up to 100 m³/h) can be absorbed by the area to be observed. When removing / withdrawing the probe from the combustion chamber, it should be noted that its temperature is usually still very high and therefore there is a risk of burns (personal injury) or fires (damage to property).

  • Page 22: Air-Purging The Lens

    ! " # $ % & $ " Air-purging the lens In order to prevent measurement errors and dirt on the probe lenses due to dust particles, water vapor and smoke, among other elements, there is a constant air flow which is exhausted to the outside through the beam inlet aperture.

  • Page 23: In- And Outputs

    In- and Outputs The meaning of the input or output signals depends on the realized application and must be documented by the system installer. Depending on the model, the following signals may be available: Inputs: • Trigger for data acquisition (single and sequence trigger) •...

  • Page 25: Maintenance And Calibration

    H A P T E R Service Maintenance and calibration Maintenance is limited to ensuring that the lens system is not dirtied or damaged. Any dirt can be removed by cleaning the lens with an optical brush or cloth and if necessary, in addition by rinsing with lukewarm water and a mild liquid cleaning agent.
  • Page 27 DIAS infrared cameras PYROVIEW and PYROLINE running under Windows®. PYROSOFT Compact is the free software version that is delivered with every DIAS camera. Setup the online data acquisition and automatic data storage of your DIAS camera, open files and sequences, analyze regions of interests, create reports –...
  • Page 28 Software for the integration of one DIAS camera into automation processes PYROSOFT MultiCam Software for the data acquisition and image display of up to 8 DIAS cameras PYROSOFT Client Software for the image and alarm display of up to 8 DIAS cameras...

  • Page 29: Environmental Protection

    H A P T E R Appendix In this Chapter Environmental Protection..................27 EC Declaration of Conformity ................28 Dimensional drawings ..................29 System connection ....................34 System cable ......................34 Fehler! Verweisquelle konnte nicht gefunden werden..........................Fe hler! Textmarke nicht definiert. Measurement principle ..................

  • Page 30: Ec Declaration Of Conformity

    For the assessment of the product following standards have been considered: 1: EMC: EN 61326-1 and EN 50130 2: LVD: EN 61010-1 The manufacturer or importer is responsible for this declaration: DIAS Infrared GmbH Pforzheimer Str. 21 D-01189 Dresden Issued by: Dr. Nagel, Frank Dr. Hoffmann, Uwe...

  • Page 31: Dimensional Drawing: Pyroinc 320F/640F R3, 640Lf R3, 768N R3

    Dimensional drawing: PYROINC 320F/640F R3, 640LF R3, 768N R3 Cooling jacket with camera and lens Coolant inlet Harting Modular Connector HAN 6B Air purge connection SW 19 (quick coupling) Coolant outlet...

  • Page 32: Dimensional Drawing: Pyroinc 768N Endoscope Air/Water

    ! " # $ % & $ " Dimensional drawing: PYROINC 768N endoscope air/water...

  • Page 33: Dimensions: Pyroinc 768N Endoscope Air/Water

    Dimensions: PYROINC 768N endoscope air/water PYROINC PYROINC PYROINC 768N/50Hz/… 768N/50Hz/… 320N/50Hz/… water water 1607mm 1380mm 1537mm 1310mm 907mm 889mm 36mm 36mm 104mm 104mm 130mm 130mm 15mm DKL 10-10mm 15mm Water pipe fitting Air pipe fitting Water pipe fitting 15mm DKL 10-10mm 15mm Water pipe fitting Air pipe fitting...

  • Page 34: Dimensional Drawing: Pyroinc 320F, 640F Endoscope Air

    ! " # $ % & $ " Dimensional drawing: PYROINC 320F, 640F endoscope air...

  • Page 35: Dimensional Drawing: Pyroinc 1920N, 1600N Endoscope Water

    Dimensional drawing: PYROINC 1920N, 1600N endoscope water...

  • Page 36: System Connection

    ! " # $ % & $ " System connection System cable HAN 6B The connector includes two plug systems in a single housing: 12 plug-pins (HAN DD Module socket inlay) and one RJ45-socket. The pin assignments are as follows: System name BI_D1+ BI_D1-...
  • Page 37 System name [OUT0-] [OUT0+] [OUT1-] [OUT1+] [IN0+] [IN0-] [IN1+] [IN1-] NiCr-Ni + NiCr-Ni - Pin assignments HAN DD module socket inlay Variant thermocouple (NiCr-Ni) […]: not for PYROINC 1920N/25Hz, 1600N/25Hz, 768N/25Hz System name [OUT0-] [OUT0+] [OUT1-] [OUT1+] [IN0+] [IN0-] [IN1+] [IN1-] PT100/U1+ PT100/U1-...
  • Page 38 ! " # $ % & $ " System name [OUT0-] [OUT0+] PT100/U1- PT100/IC1 [IN0+] [IN0-] [IN1+] [IN1-] PT100/U1+ n.c. Pin assignments HAN DD module socket inlay Variant PT100, 3-wire-circuit […]: not for PYROINC 1920N/25Hz, 1600N/25Hz, 768N/25Hz System name [OUT0-] [OUT0+] PT100/M- PT100/I-...

  • Page 39: Measurement Principle

    Measurement principle In this section the fundamental physical relationships that are important for the understanding of the temperature measurement principle of the camera are re-stated in brief. Further and more detailed information may be taken from the following literature, among others: /1/, /2/, /3/. In the total spectrum of electromagnetic waves, the infrared spectral range takes the wavelength range of appr.
  • Page 40 ! " # $ % & $ " Φ with radiant flux , radiance L, surface elements dA, distance r. If the radiance on the entire emitter surface is the same in all directions, then Lambert’s cosine law is given: Φ...

  • Page 41: Influence Of The Emissivity

    Influence of the Emissivity Corresponding to its surface temperature, any real material emits infrared radiation, whose intensity is usually less than that of an ideally emitting black body of the same temperature. The relationship of the emissions is characterised by emissivity . For impermeable solids in the infrared spectral range, the emission component missing in comparison to the black body (100 % - ) is replaced by a reflected component (Reflectance , + = 100 % is true).
  • Page 42 ! " # $ % & $ " Camera type Effective wavelength [µm] 0.95 1,35...1,6 10.6 Object temperature [°C] Measurement error [K] 1 000 1 050 1 100 1 150 1 200 1 250 1 300 1 350 1 400 1 450 1 500 1 550...

  • Page 43: Bibliography

    Bibliography /1/ Lieneweg, F.: Handbuch der technischen Temperaturmessung. Verlag Vieweg, Braunschweig, 1976 /2/ Walther, L.; Gerber, D.: Infrarotmesstechnik. Verlag Technik, Berlin 1981 /3/ Stahl, K.; Miosga, G.: Infrarottechnik. Hüthig Verlag Heidelberg, 1986 /4/ Touloukian, Y.S..: Thermophysical Properties of Matter: The TPRC Data Series, Purdue University, Thermophysical Properties Research Center Staff, R.

This manual is also suitable for:

Pyroinc 640f r3Pyroinc 640lf r3Pyroinc 768n r3Pyroinc 768nPyroinc 1920nPyroinc 1600n

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