Efco SWAPLOADER SL-214 Parts & Installation Manual
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Efco SWAPLOADER SL-214 Parts & Installation Manual

Efco SWAPLOADER SL-214 Parts & Installation Manual

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"Hooked on Quality"
MODEL
SL-214
P A R T S A N D I N S T A L L A T I O N M A N U A L
HOIST SERIAL N U MB ER

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Summary of Contents for Efco SWAPLOADER SL-214

  • Page 1 “Hooked on Quality” MODEL SL-214 P A R T S A N D I N S T A L L A T I O N M A N U A L HOIST SERIAL N U MB ER...

  • Page 3: Table Of Contents

             TABLE OF CONTENTS INTRODUCTION Letter to Customer ............................. 1-1 INSTALLATION Initial Inspection ............................2-1 General Installation Procedure ........................2-1 Hoist Installation to Truck Chassis ......................2-2 Controls Installation – Manual ........................2-4 Controls Installation – Air Shift ........................2-6 Air or Cable Control Installation w/ U-Lock (Option) ..................
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  • Page 5 Section I: Introduction  TO THE CUSTOMER: THIS MANUAL CONTAINS INSTALLATION INSTRUCTIONS TO THE TRUCK CHASSIS. ALL INSTRUCTIONS ARE RECOMMENDED PROCEDURES ONLY. THIS MANUAL ALSO PROVIDES BREAKDOWNS OF EACH SUB-ASSEMBLY APART OF THE HOIST THAT LISTS PART NUMBERS AND DESCRIPTIONS SHOULD ANYTHING NEED TO BE REPLACED ON THE HOIST.
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  • Page 7: Installation

             INSTALLATION  ...
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  • Page 9: Initial Inspection

    Section II: Installation  INITIAL INSPECTION When the hoist is installed and ready for delivery, it is your responsibility to fill out and submit the Product Registration Form. Visit https://www.swaploader.com/warranty-registration/ complete this form.  When the SwapLoader hoist is received from the factory, you should inspect the hoist for damage, which may have occurred in shipment.

  • Page 10: Hoist Installation To Truck Chassis

    Section II: Installation    HOIST INSTALLATION TO TRUCK CHASSIS 1. Place the SL-214 hoist assembly on the truck chassis. The truck chassis mounting surface should be flat without any steps or protrusions. If necessary, shim bars need to be added to ensure a flat surface on which to support hoist. It is advised to clamp the main frame of the hoist to the truck chassis prior to install of the mount brackets.
  • Page 11 Section II: Installation    chassis components. Note: Be sure to secure a mid bracket to one of the hole locations indicated in Fig. B. Also allow space for mounting the control valve assembly and the hydraulic tank. You should consult the truck chassis supplier for any limitations regarding drilling mount holes in the truck chassis frame rails.

  • Page 12: Controls Installation - Manual

    Section II: Installation    CONTROLS INSTALLATION – MANUAL 1. Attach the valve mount bracket (Pt. No. 10H51) to the main frame as indicated on Pg. 3-12 with the fasteners provided (see Pg. 3-8). 2. Mount the hydraulic control valve assembly (Pt. No. 21P32) to the valve mount bracket as shown on Pg.
  • Page 13 Section II: Installation    exhaust pipes, etc. Protect the cable from physical damages such as pinching or crushing, and do not use cable supports, which may crush or deform the cable. Allow room for flexing where the cable is attached to moving parts of the equipment, so that the cable is neither kinked nor stretched.

  • Page 14: Controls Installation - Air Shift

    Section II: Installation    CONTROLS INSTALLATION - AIR SHIFT (OPTION) 1. Attach the valve mount bracket (Pt. No. 10H51) to the main frame as indicated on Pg. 4-5 with the fasteners provided. 2. Mount the hydraulic control valve assembly (Pt. No. 21P32) to the valve mount bracket as shown on Pg.

  • Page 15: Air Or Cable Control Installation W/ U-Lock (Option)

    Section II: Installation    AIR OR CABLE CONTROL INSTALLATION w/ U-LOCK (OPTION) The Universal Body Lock (U-Lock) can be installed with a standard 3-section valve and operated from the cab (see Pg. 4-8 for routing). A separate indicator light and harness will be provided to be installed in the truck cab.

  • Page 16: Ehv Installation

    Section II: Installation    EHV INSTALLATION (OPTION)  6. Review all directions and diagrams provided before starting the Electric over Hydraulic Valve Installation.  Electric Over Hyd. Valve - SERVICE PARTS SL-214   PART ITEM DESCRIPTION 7. Mount the 22P58 EHV to the hoist’s Main Frame and attach all hoses, hose 12P53 Hose Assy 21 08-08FJ/08FJ45...
  • Page 17 Section II: Installation    3. Route control harness from valve into the truck cab. Determine the best location in the cab for the control box location and install with mounting screws (included). The location should be such that the controls (Pt. No. 22P86) can be easily reached while operating the truck.  4.

  • Page 18: Ehv Installation W/ U-Lock (Option)

    Section II: Installation    EHV INSTALLATION w/ U-LOCK (OPTION)  1. Review all directions and diagrams provided before starting the Electric over Hydraulic Valve Installation.  Electric Over Hyd. Valve - SERVICE PARTS SL-214   PART ITEM DESCRIPTION 2. Mount the 22P91 EHV to the hoist’s Main Frame and attach all hoses, hose 12P53 Hose Assy 21 08-08FJ/08FJ45...
  • Page 19 Section II: Installation    3. Route control harness from valve into the truck cab. Determine the best location in the cab for the control box location and install with mounting screws (included). The location should be such that the controls (Pt. No. 22P95) can be easily reached while operating the truck.  4.

  • Page 20: Pump Installation

    Section II: Installation    PUMP INSTALLATION 1. Install the hydraulic pump to the P.T.O. (Bolts are not provided). 2. Install the hydraulic fittings into ports on the hydraulic pump as shown on Pg. 3-11. 3. Connect the suction hose assembly to the hydraulic tank (1" I.D. hose) and route to the hydraulic pump in as short and straight line as possible.

  • Page 21: Hydraulic Tank Installation

    Section II: Installation    HYDRAULIC TANK INSTALLATION 1. Select a location to mount the hydraulic tank. Reference Fig. G for the suggested location of the hydraulic tank to the rear of the control valve assembly on the left-hand side of the truck. The hydraulic hoses have been sized for the tank to be mounted in this general area. The tank can be located on the right-hand side or behind the cab, if necessary, which means longer hoses may be required.

  • Page 22: Start Up Procedure

    Section II: Installation    START UP PROCEDURE 1. Fill the hydraulic tank with hydraulic oil (see oil specification in Section IV: Maintenance.) 2. Prime the pump by loosening the clamp on the suction hose at the pump. Pull the hose back off the fitting till the air is bled from the line. Push the hose back on the fitting and retighten the clamp.

  • Page 23: Parts

             PARTS...
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  • Page 25: Pivot Joint Sub-Assembly

    Section V: Parts  13H51 - BASE HOIST ASSEMBLY SL-214 DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION WT-lb/all lb/ea. SAE GR 8 BOLT 13H08 Fixed Jib Sub-Assembly 291.80 291.80 ASS’Y TORQUE SIZE Tube Stop Sub-Wdmt, 50.5 Deg 3.02 6.04 13H48 (FT-LBS) 13H52 Main Frame Sub-Assembly 1175.37 1175.37 13H53...
  • Page 26 Section V: Parts      13H52 – MAIN FRAME SUB-ASSEMBLY SL-214 DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION WT-lb/all   lb/ea. SAE GR 8 BOLT 12H29 Main Frame Pin 5.50 11.00 ASS’Y TORQUE SIZE   Main Frame Weldment 13H55 553.36 553.36 (FT-LBS) 42H11 Jib Lockout Mnt Wdmt, 5x4-1/4 2.39...
  • Page 27 Section V: Parts    13H53 – PIVOT JOINT SUB-ASSEMBLY SL-214   DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION WT-lb/all   lb/ea. SAE GR 8 BOLT 12H27 Pin, PJ/MF 2-1/4 x 9 11.15 22.30 ASS’Y TORQUE SIZE   13H23 Pin, PJ/OT 2-1/4 x 5-1/2 ZP 6.43 12.86 (FT-LBS)
  • Page 28 Section V: Parts      13H54 – OUTER TUBE SUB-ASSEMBLY SL-214 DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION WT-lb/all   lb/ea. SAE GR 8 BOLT Pin, Jib/Cyl 1 x 6-3/4 10H08 1.70 1.70 ASS’Y TORQUE SIZE   13H06 Pivot Lock Sub-Assembly 19.15 19.15 (FT-LBS) Outer Tube Weldment...
  • Page 29 Section V: Parts      13H06 – PIVOT LOCK SUB-ASSEMBLY SL-214 DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION WT-lb/all     lb/ea. SAE GR 8 BOLT 25H76 Spring Plate, PL 0.58 0.58 ASS’Y TORQUE SIZE 25H77 Spacer, Pivot Lock 1-1/8 0.10 0.20 (FT-LBS) 25H78 Connection Bar, 160/212/214...
  • Page 30 Section V: Parts      13H74 – BODY LOCK w/ SHELF ASSEMBLY SL-214 PART ITEM DESCRIPTION WT-lb/all     lb/ea. Body Lock Wdmnt, Shelf 100S 13H75 107.86 107.86 00P68 FHSS 3/8-16 UNC X 1-1/4 SS 0.04 0.32 90P71 Wear Pad, 2-3/4x1/2x11-3/4 0.63 1.26  ...

  • Page 31: Fixed Jib Sub-Assembly

    Section V: Parts      13H08 – FIXED JIB SUB-ASSEMBLY SL-214 DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION WT-lb/all     lb/ea. SAE GR 8 BOLT Fixed Jib Weldment 36" 13H19 310.44 310.44 ASS’Y TORQUE SIZE 23H54 Wear Pad, 2-3/4x1/2x3-1/4 0.19 0.19 (FT-LBS) Shim, Jib 2-3/4 x 14GA x3-1/4 24H67...

  • Page 32: Hoist Installation Kit

    Section V: Parts    13H59 – HOIST INSTALLATION KIT SL-214 DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION WT-lb/all lb/ea. SAE GR 8 BOLT 13H61 Parts & Op, SL-214 1.00 1.00 ASS’Y TORQUE SIZE 13H62 Decal Assembly, SL-214 0.38 0.38 (FT-LBS) 25H89 Mnt Bkt, 5x3/16x8-1/4 2.08 16.64 25H90...
  • Page 33 Section V: Parts      90H92 – BASE CYLINDER CIRCUIT SL-214 PART ITEM DESCRIPTION WT-lb/all   lb/ea. Nylon Hose Sleeve x 60" 90H74 0.25 0.25   10P39 Adp Hyd 08MJ/08MB 0.10 0.20 Adp Hyd 08MJ/08MJ BHD 10P43 0.30 0.60   11P23 Adp Hyd 08MJ/08MB 90 0.30 1.80 Hose Assy 42 08-08FJ/08FJ45...
  • Page 34 Section V: Parts      90H93 – TANK CIRCUIT SL-214 PART ITEM DESCRIPTION WT-lb/all   lb/ea. Adp Hyd 20MP/16MP 10P26 0.70 0.70   10P37 Adp Hyd 04MJ/04MP 90 0.30 0.30 10P38 Adp Hyd 04FJ Cap 0.10 0.10   10P44 Adp Hyd 08MJ/08FJ 90 0.30 0.90 10P45...
  • Page 35 Section V: Parts      90H91 – PUMP CIRCUIT SL-214 PART ITEM DESCRIPTION WT-lb/all   lb/ea. 10P21 T-Bolt Clamp - 1-1/2 Dia 0.10 0.20   Adp Hyd 10MJ/12MB 45 10P32 0.30 0.30 10P35 Adp Hyd 10MJ/12MB 0.30 0.30   Hose Assy 106 08-10FJ/10FJ90 10P61 3.80 3.80...
  • Page 36 Section V: Parts      90H72 – MANUAL CONTROLS, 2-SECTION SL-214 PART ITEM DESCRIPTION WT-lb/all   lb/ea. 10H51 Valve Mount Bracket 8.20 8.20   Control Handle, Cable 5.60 20P08 2.80 20P09 Control Console, 2 Sect 4.10 4.10   20P10 Bonnet Kit, V20 0.50 1.00 20P15...
  • Page 37 Section V: Parts    13H62 – DECAL ASSEMBLY SL-214 PART ITEM DESCRIPTION WT-lb/all lb/ea. 90P07 Decal, Op & Service Manual 0.01 0.02 90P08 Decal, Hoist/Body 0.02 0.04 90P09 Decal, Hyd Oil 0.02 0.02 90P10 Decal, Hyd Oil Flammable 0.03 0.03 90P11 Decal, Hoist Falling 0.03 0.06 90P12...
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  • Page 39: Options

             OPTIONS  ...
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  • Page 41: Adjustable Jib Sub-Assembly

    VI: Options  13H07 – ADJUSTABLE JIB SUB-ASSEMBLY SL-214 DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION lb/ea. lb/all SAE GR 8 BOLT 12H35 Pivot Pin 3.20 3.20 ASS’Y TORQUE SIZE 12H36 Lock Pin 3.00 3.00 (FT-LBS) Adj. Jib Wdmt 36"/54" 13H18 328.09 328.09 7/16 23H54...
  • Page 42 VI: Options        91H52– CYLINDER CIRCUIT, BL 214 STD SL-214 DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION lb/ea. lb/all SAE GR 8 BOLT 27H14 Shim, BL Mnt 3/4 4.11 8.22 ASS’Y TORQUE SIZE 27H22 Valve Mnt Bkt, Solenoid 100S 1.33 1.33 (FT-LBS)
  • Page 43 VI: Options        91H47 – CYLINDER CIRCUIT, BL 214 SL-214 DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION     lb/ea. lb/all SAE GR 8 BOLT 27H14 Shim, BL Mnt 3/4 4.11 8.22 ASS’Y TORQUE SIZE 44H76 U-Lock Assy, 100/200S 84.58 84.58 (FT-LBS)
  • Page 44 VI: Options      44H76 – U-LOCK ASSEMBLY SL-214 PART ITEM DESCRIPTION     lb/ea. lb/all 26H97 Prong, U-Lock 100/200S 6.58 13.16 27H26 Cover Plate, Hyd Lock 1.90 1.90 44H77 U-Lock Wdmt, 100/200S 43.14 43.14 44H78 Linkage Wdmt, U-Lock 100/200S 1.74 6.96 00837 Pin, Cotter 3/16 Dia x 2...
  • Page 45 VI: Options      91H16 – AIR CONTROLS, 2-SECTION SL-214 PART ITEM DESCRIPTION     lb/ea. lb/all 10H51 Valve Mount Bracket 8.20 8.20 51H27 Air Cntrl Handle Console, -Section 4.20 4.20 12P94 Air Line Kit 1.40 1.40 20P72 Control Handle, 2-Section Air 1.60 1.60 20P74...
  • Page 46 VI: Options            NOTE: FITTING AND TUBING SHOWN ARE PART OF THE 12P94 AIR LINE KIT WHICH CONTAINS FITTINGS FOR MULTIPLE HOIST/PLUMBING CONFIGURATIONS. NOT ALL FITTINGS MAY BE UTILIZED. THE 20P95 AIR SHIFT KITS ARE TO BE INSTALLED ON THE HYD. CONTROL VALVE BY THE HOIST INSTALLER. PREFERENCE INSTALLTION INSTRUCTIONS INCLUDED WITH THE AIR SHIFT KIT.
  • Page 47 VI: Options        91H48 – MANUAL CONTROLS, 3-SECTION SL-214 PART ITEM DESCRIPTION lb/ea. lb/all 13H76 Valve Mount Bkt, 3-Sect 11.47 11.47 Control Handle, Cable 20P08 2.80 8.40 20P10 Bonnet Kit, V20 0.50 1.50 20P15 Control Cable Assy, 84 STD 1.83 5.49 20P78...
  • Page 48 VI: Options        91H49 – AIR CONTROLS, 3-SECTION SL-214 PART ITEM DESCRIPTION lb/ea. lb/all 13H76 Valve Mount Bkt, 3-Sect 11.47 11.47 Air Ctrl Console, 3-Sect 51H37 4.90 4.90 12P94 Air Line Kit 1.40 1.40 20P73 Control Handle, 3 Sect Air 2.40 2.40 20P74...
  • Page 49 VI: Options        NOTE: FITTING AND TUBING SHOWN ARE PART OF THE 12P94 AIR LINE KIT WHICH CONTAINS FITTINGS FOR MULTIPLE HOIST/PLUMBING CONFIGURATIONS. NOT ALL FITTINGS MAY BE UTILIZED. THE 20P95 AIR SHIFT KITS ARE TO BE INSTALLED ON THE HYD. CONTROL VALVE BY THE HOIST INSTALLER. PREFERENCE INSTALLTION INSTRUCTIONS INCLUDED WITH THE AIR SHIFT KIT.
  • Page 50 VI: Options      13H63 – HOIST INSTALLATION KIT (EHV) SL-214 DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION   lb/ea. lb/all SAE GR 8 BOLT 13H61 Parts & Op, SL-214 1.00 1.00 ASS’Y TORQUE SIZE   13H62 Decal Assembly, SL-214 0.74 0.74 (FT-LBS) 25H89...
  • Page 51 VI: Options    91H23 – TANK CIRCUIT (EHV) SL-214   PART ITEM DESCRIPTION   lb/ea. lb/all 10P26 Adp Hyd 20MP/16MP 0.70 0.70   Worm Gear Clamp (HSS16) 11P20 0.10 0.20 12P21 Adp Hyd 16MP/12FP 0.20 0.20   Adp Hyd 12HB/12MP 12P22 0.30 0.30 12P29...
  • Page 52 VI: Options    SERVICE PARTS FOR TANK 91H44 – TANK CIRCUIT, 3-SECTION SL-214 PART ITEM DESC. PART ITEM DESCRIPTION lb/ea. lb/all 01P98 Adp Hyd 10MJ/12MB 45 0.30 0.30 20P07 Strainer, Hose Assy 106 08-10FJ/10FJ90 10P26 3.80 3.80 25 GPM 10P37 Adp Hyd 16HB/16MB 0.40 0.40 Sight...
  • Page 53 VI: Options      91H22 – PUMP CIRCUIT (EHV) SL-214 PART ITEM DESCRIPTION WT-lb/all   lb/ea. 10P21 T-Bolt Clamp - 1-1/2 Dia 0.10 0.20   Adp Hyd 10MJ/12MB 45 10P32 0.30 0.30 10P61 Hose Assy 106 08-10FJ/10FJ90 3.80 3.80   Adp Hyd 16HB/16MB 12P18 0.40 0.40...
  • Page 54 VI: Options      91H27 – HOSE CIRCUIT, 2-SECTION (EHV) SL-214 PART ITEM DESCRIPTION WT-lb/all     lb/ea. 10P44 Adp Hyd 08MJ/08FJ 90 0.30 0.60 10P63 HHCS 5/16 x 1-3/4 0.03 0.06 10P64 Cover Plate. Clamp 1/2 0.10 0.20 10P65 Clamp Assy, Twin, 7/8" 0.04 0.08 12P53...
  • Page 55 VI: Options      91H40 – HOSE CIRCUIT, 3-SECTION (EHV) SL-214 PART ITEM DESCRIPTION WT-lb/all   lb/ea. 01P97 Extension Screw 5/16-18 0.03 0.03   01P98 Clamp, Ext. Plate 0.01 0.01 10P44 Adp Hyd 08MJ/08FJ90 0.30 1.20   10P63 HHCS 5/16 x 1-3/4 0.03 0.06 10P64...
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