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envea PCME DUST MONITOR 210 Manual

Particulate measurement system
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PCME DUST MONITOR 210
SENSOR MANUAL

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  • Page 1 PCME DUST MONITOR 210 SENSOR MANUAL...
  • Page 3 PCME DUST MONITOR 210 Particulate Measurement System Publication Part No. 492025/6...
  • Page 4 ENVEA UK Limited. ENVEA reserves the right to revise and update this documentation from time to time without obligation to provide notification of such revision or change. Revised documentation may be obtainable from ENVEA.

  • Page 5: Table Of Contents

    PCME DUST MONITOR 210 Sensor Manual Table of Contents Purpose of this Manual ....................... 5 Product Safety ..........................5 Danger from Process ....................5 Safety Procedures ........................5 Limits of Use ..........................6 Additional Information ......................... 7 Product Serial Numbers ....................7 Related Documentation ....................
  • Page 6 PCME DUST MONITOR 210 Sensor Manual Advanced Functions ....................25 6.1.1 Switching to the Engineering (ENG) Menu ............ 25 4-20 mA Filter [4_20 FLTR] ..................25 6.2.1 Changing the 4-20mA Filter ................25 Emission Alarm Settings [ALA1] .................. 26 6.3.1 Set Point [SP1] ....................

  • Page 7: Purpose Of This Manual

    PCME DUST MONITOR 210 Sensor Manual Introduction Purpose of this Manual This manual contains all information necessary for the correct installation, setup, operation, and maintenance of the instrument(s). The procedures given in this manual must be carried out only by suitably trained and qualified personnel.

  • Page 8: Limits Of Use

    PCME DUST MONITOR 210 Sensor Manual Risk of personal injury or injury to others. All personnel must be fully trained and adhere to local and, where applicable, site-specific health and safety laws and guidelines. It is the responsibility of the local organizations to enforce safe working practices at all times.

  • Page 9: Additional Information

    Product Parts and Options For details of product options, software, accessories, spares, and upgrade options for your instrument, please refer to the PCME DUST MONITOR 210 datasheet and order information available on request and for download from the ENVEA website (see the reverse of this manual).

  • Page 10: Product Description

    PCME DUST MONITOR 210 Sensor Manual Product Description Overview The instrument is designed for use as a standalone sensor. It has various outputs for connection to plant CEM systems. There is no logging capability in the instrument. Technical Data -20 to 250 °C (-4 to 480 °F) Stack temperature range Option: up to 400 °C (750 °F)

  • Page 11: Sensor Options

    +50 °C (120 °F). Consult PCME Technical Note TN007 Network Cable Lengths for information on sensor cabling requirements and considerations (see page 7). Cables supplied by ENVEA meet these requirements. • RS-232: 15 m (50 ft.) Maximum cable lengths •...

  • Page 12: Sensor Installation

    Remove all transit packaging. Inspect the sensor for signs of damage. If it is damaged, contact ENVEA immediately. If the equipment is to be stored prior to installation, then repack it in the original transit packaging and store in a dry environment.

  • Page 13: Grounding The Sensor

    PCME DUST MONITOR 210 Sensor Manual 3.2.3 Grounding the Sensor ® For ElectroDynamic sensors it is essential the sensor body is grounded to the stack wall. In addition, poorly grounded sensors may pick up external noise producing false high readings. Ensure the installation complies with the following requirements: •...

  • Page 14: Mounting The Sensor

    PCME DUST MONITOR 210 Sensor Manual 3.4.1 Mounting the Sensor Figure 1: Fitting the sensor to the stack 1 ....................Stack wall 2 ......Stack wall opening/port hole for probe (at least  45 mm) 3 ..................... Weld all round ”...

  • Page 15: Connecting The Sensor

    PCME DUST MONITOR 210 Sensor Manual Connecting the Sensor 3.5.1 Sensor Connections Figure 2: Sensor PCB connections 1 ................Power IN (AC or 24V DC) 2 ................Fuse holder (mains fuse) 3 ..........Bus termination switch (set to T/terminated) 4 .................... 4-20 mA output 5 ......................

  • Page 16: Connecting The Sensor Power Supply

    Ensure that only the cables types specified are used for powering and interconnection of equipment. All colour references are based on standard ENVEA cables supplied. The instrument is available in two versions: a mains voltage (AC) version and a 24V DC version.

  • Page 17: Wiring The 24V Dc Supply

    PCME DUST MONITOR 210 Sensor Manual 1. Undo the 4 off screws and open the hinged sensor enclosure lid. 2. Note the label on the PSU cover (see below). IGURE 3. Referring to above, undo the 2 off screws and remove the PSU cover.
  • Page 18 PCME DUST MONITOR 210 Sensor Manual 1. Undo the 4 off screws and open the hinged sensor enclosure lid. 2. Undo the 2 off screws and remove the power supply cover. 3. Route the data cable through the right-hand cable gland and connect to the power supply terminals ) as marked on the PCB.

  • Page 19: Overview Of Internal Controls

    PCME DUST MONITOR 210 Sensor Manual User Controls and Menu Selection Overview of Internal Controls Figure 6: Internal sensor controls 1 ........Navigation buttons (LEFT, DOWN, UP, RIGHT) 2 ................. Four-digit LED display 3 ..............Menu selection (with jumper) 4 ....................Reset button 5 ...............

  • Page 20: Navigation And Basic Functionality

    PCME DUST MONITOR 210 Sensor Manual Navigation and Basic Functionality The sensor settings are organised into a list of menu headings. • Navigation: use the UP and DOWN keys to scroll between menu headings. Use the RIGHT button to view or edit the settings associated with each menu heading and the LEFT button to return to the previous setting.

  • Page 21: Standard Menus - Scaling Options

    PCME DUST MONITOR 210 Sensor Manual Instrument Settings: Standard Menu Standard Menus – Scaling Options Refer to the section on page 8 for information on scaling options for ECHNICAL your instrument. 5.1.1 Option 1 – Scaling Factor (standard) Figure 7: Scaling option 1 – Scaling Factor (standard)

  • Page 22: Option 2 - Percentage % Of 4-20Ma

    PCME DUST MONITOR 210 Sensor Manual 5.1.2 Option 2 – Percentage % of 4-20mA Figure 8: Scaling option 2 – Percentage % of 4-20 mA Menu Meaning Description DUST Displays dust emissions and self-check readings SENS Sensitivity Adjust the instrument sensitivity...

  • Page 23: Sensitivity [Sens]

    PCME DUST MONITOR 210 Sensor Manual b. If you have entered the correct password, the display will show GOOD. Press RIGHT. You will then be given the option to alter the current password (display shows ALTR). Press RIGHT then enter a new password if required (otherwise just keep pressing RIGHT to leave the password unchanged).

  • Page 24: 4-20Ma Span [4_20] (Scaling Method 1 Only)

    PCME DUST MONITOR 210 Sensor Manual Adjusting the Scaling Factor [SF] 1. Enter the password, if required (see on page 20). SECTION 2. Scroll DOWN to the SF menu heading. 3. Press RIGHT: display shows the current scaling factor (default: 1.000) 4.
  • Page 25 PCME DUST MONITOR 210 Sensor Manual The SCAL menu (see 5.1.2 on page 20 for a menu map) allows you to adjust SECTION the current dust reading up or down to a sensible, ‘normal’ level (e.g. 10%). This pro- vides sufficient range on the 4-20mA output to monitor increases in dust levels in the case of filter failure.

  • Page 26: Figure 9: Menu Map - Engineering Menu (Based On Scaling Method 2)

    PCME DUST MONITOR 210 Sensor Manual Instrument Settings: Engineering Menu Figure 9: Menu map – Engineering menu (based on scaling method 2) Page 24...

  • Page 27: Advanced Functions

    PCME DUST MONITOR 210 Sensor Manual Advanced Functions Menu Meaning Description 4-20mA output 4_20 FLTR Adjust filter on the 4-20mA output settings Alarm settings for ALA1 View/adjust the alarm set point and delay for Relay 1 Relay 1 PL.ST Plant Stop...

  • Page 28: Emission Alarm Settings [Ala1]

    PCME DUST MONITOR 210 Sensor Manual Emission Alarm Settings [ALA1] The Alarm Settings menu [ALA1] is used to set up emission alarms used to activate alarm relays in the sensor. Alternatively, you can output the dust reading to your own system (using analogue or Modbus outputs), then set emission alarms in your own system.

  • Page 29: Plant Stop Function [Pl.st]

    PCME DUST MONITOR 210 Sensor Manual 5. Adjust the value then press RIGHT: display now shows DEL1 (Delay 1). 6. Press RIGHT again: display shows the alarm 1 delay in seconds (default: 0005 = 5 seconds). 7. Adjust the value then press RIGHT to return to the ALA1 menu heading.

  • Page 30: Comms Settings

    PCME DUST MONITOR 210 Sensor Manual Comms Settings 6.5.1 RS-485 Settings [R485] The RS485 menu is available to adjust communications settings when connecting to the sensor via the RS-485 port. 6.5.2 Changing the RS-485 Settings 1. Enter the password, if required (see on page 20).

  • Page 31: Trimming The 4-20Ma Outputs [420Z, 420F]

    PCME DUST MONITOR 210 Sensor Manual 6.6.1 Trimming the 4-20mA Outputs [420Z, 420F] 1. Enter the password, if required (see on page 20). SECTION 2. Scroll DOWN to the ENG (Engineering) menu heading. 3. Press RIGHT to access the 420Z and 420F settings.

  • Page 32: Sensor Self-Checks

    PCME DUST MONITOR 210 Sensor Manual Quality Assurance and Self-Tests Sensor Self-checks Self-tests are available to provide monitoring of the integrity of your sensor(s). The sensor can provide alarm notification of self-test failures. • ZERO / REF checks: sensor checks to test for faults with the sensor hardware.

  • Page 33: Running Self-Tests [Run.t]

    PCME DUST MONITOR 210 Sensor Manual 7.1.2 Running Self-tests [RUN.T] 1. Scroll down to the RUN.T menu heading. 2. Press RIGHT: the display now shows RUN. 3. Press RIGHT again to confirm and run the tests. 4. The Self-check LED starts flashing. All self-checks now run in succession taking a total time of about 60 seconds.

  • Page 34: Waste Of Electrical And Electronic Equipment (Weee) Directive (2012/19/Eu)

    RoHS Compliance Statement (2011/65/EU) ENVEA UK Limited is compliant with the EU Directive on the restriction of the use of certain hazardous substances in electrical and electronic equipment (RoHS Directive). List of Materials (ISO 14001)
  • Page 35 ENVEA Sales and Service engineers are available to consult regarding equipment suitability and technical support. To find a local ENVEA representative for your country or region, please contact us or visit our website at www.enveauk.global/distributor-contact-list. ENVEA UK ENVEA House Rose &...

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