Download
Share
Print this page
  1. Manuals
  2. Brands
  3. Enko Manuals
  4. Control Systems
  5. CCS 3000
  6. User manual

Enko CCS 3000 User Manual

Compressor control system
Hide thumbs

Advertisement

Quick Links

Download this manual
CCS 3000
Compressor Control System
User Manual

Advertisement

loading
Need help?

Need help?

Do you have a question about the CCS 3000 and is the answer not in the manual?

Questions and answers

Gigi
May 16, 2025

phase sequence Alarm

User image 6826f324119d4
0
1 comments:
Mr. Anderson
May 22, 2025

The phase sequence alarm for the Enko CCS 3000 is a trip alarm triggered by Digital Input IN-3. It indicates a fault in the phase sequence, and when active, the main motor is stopped, and the alarm is displayed on the screen.

This answer is automatically generated

0

Subscribe to Our Youtube Channel

Summary of Contents for Enko CCS 3000

  • Page 1 CCS 3000 Compressor Control System User Manual...

  • Page 2: Table Of Contents

    2.c.1 Trip Alarm Display ..........................8 2.c.2 Warning Display ............................. 9 2.c.3 Part Replacement & Maintenance Warning Display ................9 3-CCS 3000 MENU STRUCTURE ........................10 3.a Alarm Menu (P1) ............................10 3.a.1 Resetting Alarm ............................ 10 3.a.2 Active Alarms Menu ..........................11 While in alarm menu, press buttons consecutively to go to alarm records menu.
  • Page 3 3.g.6 Return Factory Settings (P5.6) ......................... 21 3.g.7 Boot Screen (P5.7) ............................ 22 3.g.8 Factory Password (P5.8) ........................... 22 3.g.9 CCS 3000 Version (P5.9) ......................... 23 3.g.10 Bootloader Version (P5.10) ........................23 3.g.11 Factory Calibration (P5.11) ........................23 3.g.12 Temperature Sensor Type (P5.12) ......................23 3.g.13 Screw Pressure Active (P5.13) .......................

  • Page 4: Ccs 3000 Introduction

    CCS 3000 Compressor Control System has been designed for screw and reciprocating compressors. CCS 3000 is a microprocessor-based controller which starts and stops the compressors, makes pressure regulation, temperature control and protects the compressor against the failures. CCS 3000 is a single unit which comprises control module and control panel.

  • Page 5: 2- System Introduction

    2-a Start-Up Screen When you power up CCS 3000, the above start-up screen is displayed (the text on this display is entered in parameter “P5.8 Start-up Screen”. If no text has been entered in this parameter, then there is no text on start-up screen. This menu is...

  • Page 6: 2-B Main Operating Screen

    Compressor Operating Status There are 2 main operating screens in the CCS 3000. The first page displays the Line Air Pressure and Airend Temperature on the top line, the current status of the compressor on the bottom line. The pressure and temperature units may be indicated in Bar/PSI and Celsius/Fahrenheit respectively.

  • Page 7: Starting

    The compressor is going to stop after the delay timer in parameter P3.5 To Stop Delay” expires. Remaining time is displayed on the right of the lower row. 2.b.3 STARTING : P3.8 To The compressor is going to start after the delay timer in parameter ”...

  • Page 8: Alarm And Warning Display / Indication

    2.c Alarm and Warning Display / Indication 2.c.1 Trip Alarm Display In case of trip alarm, the main motor is stopped. On the below row of the LCD, “!ALARM!” and the alarm code of the last alarm blink every 1 second alternatingly. Even if the fault condition is not active any more, the trip alarm is kept being displayed.

  • Page 9: Warning Display

    LCD. The failure/warning indicator LED blinks at long intervals. To clear the warning, press any menu control button on CCS 3000 once. When a part replacement / maintenance warning is given, the compressor manufacturer should be contacted. The remaining part replacement “P2-CHANGINGS &...

  • Page 10: 3-Ccs 3000 Menu Structure

    P5 – FACTORY SETTINGS There are 3 parameters levels in CCS 3000. These are: User, Service and Factory levels. Each parameter level is protected by a password. By user password, one may get access to user level only. By service password, one my get access to user and service levels.

  • Page 11: Active Alarms Menu

    3.b Changing & Maintenance Time Menu (P2) It is the second heading in CCS 3000 menu. It is about general maintenance of the compressor, and how much time remains to change bearing, oil, air filter, oil filter.

  • Page 12: Changing & Maintenance Remaining Times Screen

    3.c Password Entry Screen Access to CCS 3000 operator, service and factory parameters is protected by passwords. Password length is 4 characters. While in status screen, press buttons together for 3 seconds to enter password entry screen. On entry, the cursor becomes active.

  • Page 13: Parameter Settings Screen

    3.d Parameter Settings Screen Inside CCS 3000 menu, user parameters are under “P3 User Settings”, service parameters under “P4 Service Settings”, and factory settings under “P5 Factory Settings”. These parameters are in 2 types : numerical values like temperature, pressure, second, hour or selectable values like language selection, pressure screen, temperature screen.

  • Page 14: Wait On Unload (P3.3) (Seconds)

    is set as 9.0bar and the parameter ““P3.4 Pressure Load” is set to 8.0bar, the maximum value for the “P3.2 Pressure Unload” is 8.8bar and the minimum value is 8.2bar. 3.e.3 Wait On Unload (P3.3) (seconds): The compressor idles if the air pressure reaches the value set by “P3.2 Pressure Unload”. After the “P3.3 Wait Unload”...

  • Page 15: Service Parameters (P4)

    3.f Service Parameters (P4) Service parameters can be accessed only by entering service password or factory password at service password entry screen. Service parameters are grouped under 10 headings . They are under ”P4 Service Settings” 3.f.1 Pressure Parameters (P4.1): 3.f.1.1 Stop Pressure (P4.1.1) (Bar/Psi): If line pressure increases above this parameter ‘s value, trip alarm is given and the compressor is immediately stopped.

  • Page 16: Temperature Alarm (P4.2.3) (Cel/Fah)

    3.f.2.3 Temperature Alarm (P4.2.3) (Cel/Fah): If the screw temperature value increases above this parameter ‘s value, warning alarm is given. Warning LED and temperature value on the screen blinks. C below “P4.2.1 Upper Temperature Limit”. ! Note: This value can be maximum 3 3.f.2.4 Loading Temperature (P4.2.4) (Cel/Fah): If the screw temperature decreases below this parameter ‘s value at start-up, the compressor won’t be loaded.

  • Page 17: Communication Parameters (P4.5)

    3.f.5.1 Load Valve Control Source (P4.5.1): This parameter determines which source controls the load valve of CCS 3000. If this parameter is selected as other than “Remote”, the related input may be used as digital alarm input. There are 3 sources in CCS 3000: •...

  • Page 18: Modbus Address (P4.5.4)

    SCADA software. 3.f.5.4 Modbus Address (P4.5.4): It sets the address of RS-485 port on CCS 3000. Can be assigned between 1 and 100. 3.f.5.5 Baud Rate (P4.5.5) It sets the baud rate of RS-485 port on CCS3000. The selectable rates are 2400 bps, 4800 bps, 9600 bps, 19200 bps, 3.f.5.6 Stop Bit (P4.5.6)

  • Page 19: Preheating Parameters (P4.7)

    3.f.8.1 Run Temperature (P4.8.1) (Cel/Fah): If the screw temperature increases above the temperature in this parameter, CCS 3000 runs the fan motor. !Note: For the fan to be enabled, the parameter in “P5.2 Functional Relay”” must be set as “Fan“...

  • Page 20: Functional Relay (P5.2)

    To change the input type, go to the related digital input screen and press button. In the bottom row, the button functions are displayed. The selection is confirmed by button. You may exit the settings screen without confirming the input type by using button.

  • Page 21: Return Factory Settings (P5.6)

    3.g.6 Return Factory Settings (P5.6) are returned to the “default (factory)” values. The below parameters marked with MENU Maximum PARAMETERS Default Setting Minimum Value Return to Factory Settings INDEX Value User Parameters P3.1 Operating Mode Automatic Continuous Automatic P3.2 Pressure Unload 7.5 Bar 5.0 Bar 15.6 Bar...

  • Page 22: Boot Screen (P5.7)

    P4.5.6 Stop Bit P4.5.7 Parity Bit Even Even P4.5.8 Timeout Duration 3.0 sec. 0.1 sec. 10.0 sec. Calibration Parameters P4.6.1 Pressure Offset 0.0 Bar -1.0 Bar + 1.0 Bar P4.6.2 Temperature Offset 0 Cel -10 Cel + 10 Cel P4.6.3 Screw Offset 0.0 Bar -1.0 Bar...

  • Page 23: Ccs 3000 Version (P5.9)

    Systems Ltd.). 3.g.12 Temperature Sensor Type (P5.12) This parameter determines the type of the temperature sensor to be connected to CCS 3000. The 2 types supported are NTC and KTY. !Note: A wrong setting of this parameter may cause damage to the compressor due to wrong temperature measurement.

  • Page 24: Ccs3000 Mechanical Dimensions And Technical Specifications

    CCS3000 Mechanical Dimensions and Technical Specifications 10 –30 Vac Power Supply Operating -10C / +60C Temperature OUT0-OUT3 Relay Output (6A 250Vac cos =1.0) Relay Outputs OUT4 Changeover Relay Output (10A 250Vac cos =1.0) Connection Screw-free Socket Metal Back Cover 0.8mm Housing Plastic Front Cover 2 mm Weight...

  • Page 25: Ccs3000 I/O List

    CCS3000 I/O List IN 0 EMERGENCY STOP IN 1 MOTOR THERMIC IN 2 SEPERATOR FILTER SWITCH IN 3 PHASE SEQUANCE RELAY IN 4 OIL FILTER IN 5 FUNCTIONAL RELAY 1 IN 6 FUNCTIONAL RELAY 2 OUT 0 MOTOR MAIN CONTACTOR OUT 1 MOTOR STAR CONTACTOR OUT 2...

  • Page 26: Ccs3000 Connection Diagram

    CCS3000 Connection Diagram...