SDG KAIRYU Series Instruction Manual

Axial blower with adjustable-at-rest blades

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MAA4060-Y016E
Blower Instruction Manual
Axial
blower with adjustable-at-rest blades
®
(KAIRYU / smooth flow)
[Instruction manual for motor direct drive type]

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Summary of Contents for SDG KAIRYU Series

  • Page 1 MAA4060-Y016E Blower Instruction Manual Axial blower with adjustable-at-rest blades ® (KAIRYU / smooth flow) [Instruction manual for motor direct drive type]...
  • Page 2 Blower Instruction Manual Introduction Thank you for purchasing a SDG KAIRYU blower. As a specialized manufacturer of blowers and dust collectors, SDG works diligently to manufacture products with our flow technology and rotary equipment technology at their cores. The KAIRYU series are high-performance, low-energy-consumption axial blowers based on these core technologies.
  • Page 3: Table Of Contents

    Contents Page Safety precautions ....................... - 3 - Product overview ......................- 6 - Types and meanings of model indications ................. - 6 - Product structure and names of parts ................- 7 - Receiving ........................- 8 - Unloading upon receipt and product verification ..............- 8 - Movement/transportation ....................
  • Page 4: Safety Precautions

    Safety precautions Warning Intake of dangerous gases or installation in dangerous locations is prohibited. This product does not have an explosion-proof structure. Intake of flammable gases or operation in an explosive atmosphere may result in an explosion caused by sparks due to static electricity, electrical devices, metal contact, etc.
  • Page 5 Caution When planning ductwork layout, plan it so that resistance is extremely low and air can flow smoothly through the ducts. If blower is operated with duct shaped so that it is blocked, it may result in stall operation. Abnormal vibrations due to stall operation may cause impeller blades to be broken Do not transfer the load of the ductwork to the blower.
  • Page 6 Cautions regarding adjustable-at-rest impeller blades This blower can demonstrate various performances by changing the impeller blade installation angle. However, if the blade installation angle is changed by the customer, malfunctions may occur due to the following factors, which may result in damage to the blower. The blade mounting angle is set at the factory according to the customer's performance requirements, but if the angle needs to be changed, our service personnel will visit the customer and change the angle.
  • Page 7: Product Overview

    Product overview 2.1 Types and meanings of model indications The types and meanings of model indications for standard specifications are shown in the table below. The model indication is shown on the product nameplate on the side of the blower body (casing). Type Casing Performance...
  • Page 8: Product Structure And Names Of Parts

    2.2 Product structure and names of parts 2.2.1 Outline view 2.2.2 Parts list Part name Material End cover A1050P Holder SS400 Impeller blade AC4A or AC4C Wheel hub AC4A or AC4C Impeller hub FC200 Casing SS400, SPHC Motor Terminal box 2.2.3 Exploded view Note: The figures show typical part shapes and...
  • Page 9: Receiving

    Options Silencer Silencer Inlet cone Inlet screen Silencer: Reduces drive noise by approximately 10dB*. Inlet cone: When using with inlet side open, this cone should be attached to maintain performance. Inlet screen: When using with inlet side open, this screen should be attached to ensure safety. * Sound volume reduction depends on installation conditions.
  • Page 10: Connection To Ducts

    4.1.2 Foundation and mounting ◇ As a guideline, three times the weight of the blower is recommended for foundation concrete amount. ◇ When mounting on top of a frame, be sure to mount it on a surface having sufficient structural strength.
  • Page 11: Electrical Wiring

    (3) Avoid sudden expansions or shrinkage in diameter. (4) When the inlet will be left open, install the inlet cone to maintain performance. (5) When the outlet will be left open, install the diffuser to maintain performance. (6) Leave at least the diameter of the blower casing between the wall and the blower inlet or outlet. d or more d or more 4.3 Electrical wiring...
  • Page 12: Operation

    After verifying that there are no abnormalities in the above items, switch on the power and immediately switch it off again (momentary operation). In addition to checking whether there are any abnormal vibrations or contact noise, also check the rotation direction. (There is a sticker on the blower casing indicating the rotation direction.) If the rotation direction is opposite, the air from this blower will also flow in the opposite direction.
  • Page 13: Restarting After A Pause And Shutdown

    5.1.1 Abnormal noise If an abnormal noise occurs, stop operation immediately and perform inspection. ◇ Bearing noise Possible types and causes of abnormal noise: ◇ Contact noise Abnormality or end of service life of motor bearings Impeller or casing deformation/damage Intake of foreign object ◇...
  • Page 14: Warranty

    6. Warranty Scope of warranty If this product malfunctions during the warranty period while being used in accordance with the instruction manual, the label attached to the main unit, etc., the product will be repaired free of charge. However, if this product is incorporated into other equipment used by the customer, the warranty does not cover costs for removal from and reattachment to such equipment, as well as other associated construction costs, transportation cost etc., resulting opportunity loss, lost operation, or any other indirect loss or damage suffered by the customer.
  • Page 15: Malfunction Causes And Countermeasures

    8 Malfunction causes and countermeasures Blower malfunction causes and countermeasures Malfunction status Countermeasures Malfunction cause ○ ○ ○ ○ ○ Installation defects re-installation ○ ○ ○ Foundation failure Remodeling Impeller rework, balancing, ○ ○ ○ ○ ○ ○ Contacting rotating bodies re-installation ○...
  • Page 16 Co., LTD. https://www.sdg-eng.com...

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