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TE Connectivity 9216 User Manual

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MODEL 9216 USERS MANUAL
TE CONNECTIVITY SENSORS
/// MODEL 9216 USERS MANUAL
09/2019

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Summary of Contents for TE Connectivity 9216

  • Page 1 MODEL 9216 USERS MANUAL TE CONNECTIVITY SENSORS /// MODEL 9216 USERS MANUAL 09/2019...

  • Page 2: General Information

    Model 9216 is a pneumatic Intelligent Pressure Scanner, with integral pressure transducers and a pneumatic calibration manifold. The Model 9216 provides engineering unit pressure data with high system accuracy. This is achieved by reading factory-determined pressure and temperature engineering-unit data conversion coefficients from its transducers’...

  • Page 3: Description Of The Instrument

    Figure 1.1 Model 9216 Intelligent Pressure Scanner Description of the Instrument The Model 9216 contains 16 measurement channels, each with an individual internal pressure transducer. The most distinctive features are highlighted below: ● Pre-calibrated Transducer - a non-volatile memory chip containing full thermal pressure calibration data is embedded within each internal transducer.
  • Page 4 The firmware in the Model 9216 implements the standard NetScanner command set, further simplifying use with existing systems. In fact, the Model 9216 can be configured to report its identity as an older model, such as a 9016 or 9116, to ensure compatibility with legacy software that is sensitive to the reported model type.

  • Page 5: Pressure Ranges

    9116. IPv6 capability: 9216 will accept a TCP connection via TCP/IP v6 on port 9000. The link local address is available for this purpose and can be discovered by the IPv6 Neighbor Discovery protocol. NUSS remains an IPv4 only application.

  • Page 6: Manifolds And Pressure Connections

    1.3.2 Manifolds and Pressure Connections Model 9216 Intelligent Pressure Scanners are available with a true differential or common reference pneumatic manifold and have a standard purge and leak check manifold. They are available with standard 1/8" or optional 1/16", 1/4" or 4mm compression fittings. All fittings utilize an SAE 5/16-24 O- ring boss port which supports a variety of other adapter compression fittings.

  • Page 7: Safety Considerations

    Before assembling the system, use the shipping bill as a reference to ensure that all parts have arrived. TE Connectivity takes no responsibility for equipment that is damaged during shipment. If containers are broken, ripped, or damaged, contact the transportation carrier.
  • Page 8 2.3.2 Power The Model 9216 Intelligent Pressure Scanner needs only a single unregulated power supply. See the Netscanner System Model 9216 Data Sheet for specific power requirements. The Model 9216 has a single round, ruggedized connector through which all power and input/output signals pass as shown in Figure 2.1.

  • Page 9: Network Communications Hookup

    Switches may provide or negotiate different speeds and/or different handshaking on its various ports. The Model 9216 will auto-negotiate through the switch, for a half or full duplex connection at 10BaseT or 100BaseT speeds, establishing the best connection available. Ethernet communications pin assignments for the Model 9216 electrical connector are shown in Figure 2.2.
  • Page 10 In the Static IP addressing mode, the module will use a factory default IP address on power-up. This default address is set to 200.2xx.yyy.zzz where xx is derived from the module type (10 for Model 9216) and yyy.zzz is derived from the module serial number. A similar method is used to calculate each module’s Ethernet hardware (MAC) address shown on the module tag.
  • Page 11 MODEL 9216 USERS MANUAL Figure 2.3 Ethernet Network Topology TE CONNECTIVITY SENSORS /// MODEL 9216 USERS MANUAL 09/2019 Page 11...

  • Page 12: Case Grounding

    The trigger signal is intended to be a 2-wire differential signal brought in through the Model 9216 main electrical connector. The signal may be driven by a standard TTL compatible device. The switching threshold for this signal is set at 2.5 VDC.
  • Page 13 (such as moisture) out of the pneumatic input lines. Note that on common reference Model 9216 scanners, only the numbered input ports will be purged (RUN REF is not purged). True differential Model 9216 scanners will purge both the run and reference input ports for all channels. The purge supply provided to the Model 9216 must always be a higher pressure than the highest pressure present on the input ports of the module.
  • Page 14 The purge/leak charge valve design includes a leak check feature capable of testing the integrity of user pneumatic connections as well as those within the Model 9216 module. For the leak mode to be used, all RUN mode pressure inputs must be dead ended (closed) by the user. When the Model 9216 is commanded into the LEAK-CHARGE position, the CAL input port will be pneumatically connected to module run side inputs.
  • Page 15 2.3.6.5 Supply Air The Model 9216 modules require an 80 psig minimum dry air (or inert gas) supply which is used to shift the internal calibration valve between its different positions. Each module contains a fitting marked SUPPLY for this input. Internal solenoid valves direct this supply pressure to the proper control port on the calibration valve as required by instrument commands.

  • Page 16: Maintenance

    9216 Intelligent Pressure Scanners. The method for upgrading module firmware is also presented in Section 3.2. Figure 3.1 is an exploded view of the Model 9216. Please refer to this drawing for an understanding of the construction of Intelligent Pressure Scanner models. Figure 3.2 depicts the 9216 top plate.
  • Page 17 MODEL 9216 USERS MANUAL The printed circuit boards in Model 9216 module are field replaceable, but Note are NOT intended to be field repairable. Figure 3.2 Model 9216 Top Plate TE CONNECTIVITY SENSORS /// MODEL 9216 USERS MANUAL 09/2019 Page 17...

  • Page 18: Common Maintenance

    MODEL 9216 USERS MANUAL Table 3.1 provides a convenient cross reference summary of the components found in your Model 9216 Intelligent Pressure Scanner. This may be used as a guide to identify the appropriate component replacement sections in this chapter.

  • Page 19: Module Disassembly

    These are located around the outer edge of the top panel of the module housing. The Model 9216 uses twelve (12) Phillips head screws around the top plate outside perimeter, marked in red in Figure 3.3 below.

  • Page 20: Electronic Circuit Board Replacement

    3.1.3 Electronic Circuit Board Replacement The Model 9216 contains three (3) printed circuit board assemblies (PCBAs); the PC-322 main board, the PC-427 ARM daughter board, and the PC-327 analog board. The PC-322 and PC427 boards are normally left attached to each other and are treated as a single assembly.
  • Page 21 Remove the three (3) 2-56 Phillips head screws securing the PC-322/427 assembly mounting brackets to the 9216 top plate. These screws will be in line with the PC-322/427 LEDs that protrude through the top plate (see Figure 3.5). Carefully lift the board out of the top panel.
  • Page 22 PC-322 Bracket Securing Screws Figure 3.6 PC-322/427 Assembly (4) Install the wiring harness from the circular connector attached to the top plate onto P1 on the new PC-322/427 assembly mating connector. TE CONNECTIVITY SENSORS /// MODEL 9216 USERS MANUAL 09/2019 Page 22...
  • Page 23 (8) Install the 12 screws that secure the top panel to the housing (Figure 3.3). Tighten the three (3) screws securing the PC-322/427 assembly mounting brackets (Figure 3.5). (9) Test your scanner to ensure proper operation. TE CONNECTIVITY SENSORS /// MODEL 9216 USERS MANUAL 09/2019 Page 23...
  • Page 24 Gently rock the PC-427 board back and forth to loosen it and then lift straight up to remove it. Place the old PC-427 in an electrostatically-protected bag for possible repair at our factory. Nylon spacer Figure 3.8 PC-427 Daughter Board Removed from PC-322 TE CONNECTIVITY SENSORS /// MODEL 9216 USERS MANUAL 09/2019 Page 24...
  • Page 25 Turn the assembly over. Replace the nylon washer and secure the nut to the back of the long screw going through the mounting bar as depicted in Figure 3.9. Reassemble the scanner as previously described and test for proper operation. TE CONNECTIVITY SENSORS /// MODEL 9216 USERS MANUAL 09/2019 Page 25...

  • Page 26: Replacement Of Transducers

    MODEL 9216 USERS MANUAL 3.1.4 Replacement of Transducers Your Model 9216 has internal DH200 pneumatic transducers, as well as an internal calibration manifold with associated valves and O-rings. All these elements occasionally require service or replacement as described in the following sections.

  • Page 27: Calibration Valve Solenoid Replacement

    3.1.5 Calibration Valve Solenoid Replacement Following is a step-by-step procedure to replace the Calibration Valve Solenoids in a Model 9216 Intelligent Pressure Scanner. All Model 9216 scanners contain the purge and leak check calibration manifold and contain two solenoid valves. Use the tools and follow the general warnings already described at the start of Section 3.1.1.

  • Page 28: Replacement Of O-Rings

    O-rings is in excess of 1,000,000 shifts of the calibration valve. The procedures described below should be used for replacement of all the O-rings in the Model 9216 Intelligent Pressure Scanner. Use the tools and follow the general warnings already described at the start of Section 3.1.
  • Page 29 (7) Repeat steps 3, 4, 5 and 6 for each set of O-rings in need of replacement. (8) Replace the PC-327 Analog board as described in Section 3.1.3.1 and reassemble the module. (9) Test your scanner to ensure proper operation. TE CONNECTIVITY SENSORS /// MODEL 9216 USERS MANUAL 09/2019 Page 29...
  • Page 30 MODEL 9216 USERS MANUAL 3.1.6.2 Tubing Plate O-Ring Replacement The following is a step-by-step procedure to replace Tubing Plate O-rings in a Model 9216 Intelligent Pressure Scanner. (1) Disassemble the module as described in Section 3.1.2. (2) Place the scanner with the tubing plate on a clean, lint free surface.
  • Page 31 3.1.6.3 Adapter Plate O-Ring Replacement Following is a step-by-step procedure to replace Adapter plate O-rings in a Model 9216 Intelligent Pressure Scanner. The adapter plate is located opposite of the tubing plate on the calibration manifold. All DH200 transducers are attached to the adapter plate.
  • Page 32 3.1.6.4 Calibration Manifold Piston O-Ring Replacement Following is a step-by-step procedure to replace Calibration Manifold O-rings in a Model 9216 Intelligent Pressure Scanner. There are eight (8) pistons, each with an O-ring, inside the calibration valve housing; one (1) on each end of the housing, and three (3) on each side of the calibration valve itself.
  • Page 33 3.1.6.5 Solenoid Valve O-Ring Replacement Following is a step-by-step procedure to replace the internal solenoid valve O-rings in a Model 9216 Intelligent Pressure Scanner. The module contains two internal solenoid valves. (1) Disassemble the module as described in Section 3.1.2.

  • Page 34: Upgrading Module Firmware

    3.2.1 Upgrading Firmware Via Host TCP/IP Port Your Model 9216 Intelligent Pressure Scanner new firmware may be upgraded by the host computer, or any computer on the TCP/IP network directly via the module’s host port. The PC application NetScanner Unified Software (NUSS) is provided free of charge for this purpose. It is recommended that NUSS (and any new firmware update file) be installed to a suitable subdirectory of your hard disk for better performance.

  • Page 35: Checking Module Power-Up Sequence

    Verify proper power is applied to the switch. Also try connecting the 9216 cable to a different port of the switch. Note that most switches have similar link LEDs to indicate proper connection to the hub itself. If present, verify that the hub link LED for the pressure scanner and the host computer are both active.

  • Page 36: Checking Module Tcp/Ip Communications

    4.1.2.1 Module IP Address Assignment Before an Ethernet Model 9216 can communicate with a host computer, it must have a valid IP address assignment. As explained in Section 2.3.3.2, there are two methods for assigning an IP address to an Ethernet device, static and dynamic.
  • Page 37 This is a simple TCP/IP utility that is found on most desktop computers. The ping utility simply sends a test packet to the specified IP address and waits for reply to be returned. Model 9216 Ethernet modules are programmed to reply to these ping requests.

  • Page 38: Zero And Gain Calibration Troubleshooting

    MODEL 9216 USERS MANUAL ● Ensure the IP address of the host computer and the Model 9216 module are not duplicated on the network. ● Ensure the link LEDs are active on the scanner and the Ethernet hub or switch to which it is attached.

  • Page 39: User Software

    User Software For a complete description of all 9216 programming interface, please refer to the NetScanner Programmer’s Reference Manual, available from the TE.com website. TE CONNECTIVITY SENSORS...

  • Page 40: Start-Up Software

    TCP/UDP/IP protocols) that functions as a precision pressure data acquisition system. NUSS recognizes each Model 9216 module type it finds on the network and automatically provides that module with its appropriate functionality by dynamically adjusting the program’s form and menu content.

  • Page 41: All Commands - Quick Reference

    Read Transducer Temperature Read Internal Coefficients Download Internal Coefficients Set/Do Operating Options/Functions psi9000 Query Network UDP/IP psireboot Reboot Specified Module Commands Change Specified Module’s IP Address psirarp Resolution Method (then Reboot) TE CONNECTIVITY SENSORS /// MODEL 9216 USERS MANUAL 09/2019 Page 41...
  • Page 42 MODEL 9216 USERS MANUAL APPENDIX B Model 9216 Response Error Codes CODE MEANING Reserved Undefined Command Received Reserved Input Buffer Overrun Invalid ASCII Character Received Data Field Error Reserved Specified Limits Invalid NetScanner System error - Invalid Parameter Insufficient source air to shift calibration valve...
  • Page 43 MODEL 9216 USERS MANUAL APPENDIX C Cable Diagrams TE CONNECTIVITY SENSORS /// MODEL 9216 USERS MANUAL 09/2019 Page 43...
  • Page 44 MODEL 9216 USERS MANUAL TE CONNECTIVITY SENSORS /// MODEL 9216 USERS MANUAL 09/2019 Page 44...
  • Page 45 MODEL 9216 USERS MANUAL APPENDIX D 9216 Mounting Dimensions TE CONNECTIVITY SENSORS /// MODEL 9216 USERS MANUAL 09/2019 Page 45...
  • Page 46 0 psig 10 psid -10 psig 15 psid -12 psig 30 psid -12 psig 45 psid -12 psig 20 psid -12 psig 20 psia 0 psig 15 psia 0 psig TE CONNECTIVITY SENSORS /// MODEL 9216 USERS MANUAL 09/2019 Page 46...
  • Page 47 0 psig 150 psia 0 psig 650 psia 0 psig 850 psia 0 psig 150 psia 25 psig 750 psia 50 psig 75 psia 2.5 psig 1.2 psid -1.2 psig TE CONNECTIVITY SENSORS /// MODEL 9216 USERS MANUAL 09/2019 Page 47...
  • Page 48 24 NetScanner System modules. 9096 Series 9400 Interface Cable. 9082 Interface cable for connecting NetScanner System modules to switches and hubs. 9400/9401/9402 Media-Isolated Pressure Transducers for Models 9021 and 9022 TE CONNECTIVITY SENSORS /// MODEL 9216 USERS MANUAL 09/2019 Page 48...

  • Page 49: Binary Bit Map

    0000 0000 0000 Decimal to Binary Conversion: 892 dec = 512 + 256 + 64 + 32 + 16 + 8 + 4 0000 0011 0111 1100 binary hexadecimal TE CONNECTIVITY SENSORS /// MODEL 9216 USERS MANUAL 09/2019 Page 49...
  • Page 50 TE Connectivity‘s obligations shall only be as set forth in TE Connectivity‘s Standard Terms and Conditions of Sale for this product and in no case will TE Connectivity be liable for any incidental, indirect or consequential damages arising out of the sale, resale, use or misuse of the product.

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