Summary of Contents for AMK AMKASYN AW 1,3/2,6
- Page 1 AMKASYN Inverter modules AW AW 1,3/2,6 , AW 2,5/5 , AW 4,5/9 Hardware description Version: 2002/22 Part No.: 25321 Rights reserved to make technical changes.
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Page 2: Table Of Contents
Table of Contents SYSTEM OVERVIEW SAFETY INSTRUCTIONS INVERTER MODULES AW SPECIFICATIONS AW 1,3/2,6 , AW 2,5/5 , AW 4,5/9 DIMENSIONS INVERTER MODULES AW 1,3/2,6 , AW 2,5/5 , AW 4,5/9 FRONT VIEW OF INVERTER MODULE AW, CONNECTIONS BLOCK DIAGRAM INVERTER MODULE AW CONNECTION DRAWING OF INVERTER MODULES AW WIRING AW - AW FUNCTIONAL DESCRIPTION OF INVERTER MODULE AW... -
Page 3: System Overview
DA1 Data output ( configurable ) QES Power output DISABLED The AMKASYN series is a drive system of modular construction for feeding AMK AC motors. The digital inverters regulate the drives in 4 quadrant mode precisely and with high dynamic response. The feed is direct from a 400V three-phase power supply. -
Page 4: Safety Instructions
2 Safety instructions Please read and observe additionally the „Safety instructions for AMKASYN Inverters“. Meaning of the used symbols: Possible consequences: Dead or severest injuries! Danger Possible consequences: Severe injuries or death! Warning The operation of the drive system in a manner that does not conform to its purpose and intended use can be dangerous and can cause severe injury, up to loss of life, to the user/operator. -
Page 5: Inverter Modules Aw Specifications Aw 1,3/2,6 , Aw 2,5/5 , Aw
3 Inverter modules AW specifications AW 1,3/2,6 , AW 2,5/5 , AW 4,5/9 AW 1,3 / 2,6 AW 2,5 / 5 AW 4,5 / 9 Nominal input voltage range DC-BUS: 540V ... 650V DC Output voltage up to 3 x 350V for sinusoidal output currents Output frequency 0 Hz to 800 Hz... -
Page 6: Dimensions Inverter Modules Aw 1,3/2,6 , Aw 2,5/5 , Aw
4 Dimensions inverter modules AW 1,3/2,6 , AW 2,5/5 , AW 4,5/9 242/9.528" 297/11.693" 2.165" View Y 15/0.59" View X 7/0.276" 0.276" PDK_025321_AZAW_Hardware_AW1,3_en.doc Page 6 from 21... -
Page 7: Front View Of Inverter Module Aw, Connections
5 Front view of inverter module AW, connections X159 Analog inputs Bus cable X154 X156 X158 Motor encoder A M K ASYN LÜFTER/ DC-BUS DC-BUS MOTOR PDK_025321_AZAW_Hardware_AW1,3_en.doc Page 7 from 21... -
Page 8: Block Diagram Inverter Module Aw
6 Block diagram inverter module AW X159 5V = Controller card AW-VE01 Supply Signal X156 Power output X158 Motor encoder enable EF EF Logic ϑ X154 Temperature DC BUS Power section triggering Motor PTC monitor monitor RT1/RT2 Current Ground monitor fault Motor U,V,W... -
Page 9: Connection Drawing Of Inverter Modules Aw
7 Connection drawing of inverter modules AW Rotary coding switch for AW No. setting X 57 AW : X57 Signal bus Signal bus AZ : X27 Analog inputs I/A type / S/T type C N C +/- 10V X156 X159 encoder S/T type encoder:... -
Page 10: Wiring Aw - Aw
8 Wiring AW - AW Cable strain relief and cable shield connection to PE through cable ties at the punchings at the top surface of the housing! X159 X159 The bus terminating board plugged into X27 (AZ) on delivery must be withdrawn on installation and inserted in X57 of the AW module Bus cable... -
Page 11: Functional Description Of Inverter Module Aw
9 Functional description of inverter module AW The inverter module AW contains the following functional groups: • Microcontroller for: Field orientation Motor encoder evaluation and monitoring Speed control Position control Power semiconductor triggering Current control Monitoring • Converter, equipped with IGBT power semiconductors The microcomputer calculates cyclicly the instantaneous values of the nominal currents for the phases from the specified setpoint, the actual phase currents as well as the rotor position. -
Page 12: Interfaces, Signal Description Of Inverter Module Aw
10 Interfaces, signal description of inverter module AW 10.1 DC-BUS voltage supply (DC-BUS X52): The single wires UZP (red) and UZN (blue) are in each case connected to the adjoining module (AZ or AW) at the terminals UZP and UZN. The DC-BUS voltage is provided for the next AW module at the terminals UZP and UZN (X52). -
Page 13: Power Output Enable X58 (Plug-In Terminal Block)
10.3 Power output enable X58 (Plug-in terminal block): Terminal EF: Binary input „Power output enable“ Optically isolated input Input nominal voltage: +24V Input nominal current: 8 mA In normal operation, input „EF“ must be set so that the triggering pulses for the power semiconductors are enabled. -
Page 14: Motor Ptc Resistor X54 (Plug-In Terminal Block)
Thermal protecion through a positive temperature coefficient thermistor (PTC). Ratings: < 1650 Ω at 140°C -5°K > 3990 Ω at 140°C +5°K Terminal 12P, 12N: For AMK service purposes only Terminal SSS: Not used 10.5 Analog inputs Analog inputs A1, A2, X159 (D-SUB, 9-pole, female connector) Two analog inputs are provided for setpoint values and torque limiting via analog voltage ±... - Page 15 Connection via twisted-pair shielded cable. The shield must be grounded at the AW end through the metallized D-SUB housing (X159). A1 / A2 PDK_025321_AZAW_Hardware_AW1,3_en.doc Page 15 from 21...
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Page 16: Aw Module Exchange
11 AW module exchange Important information: MASTER SWITCH OFF: Await DC BUS discharging time > 3 minutes! Remove module front cover. Note position of the rotary coding switch „AWN“ (AW number). Loosen strain relief and cable shield connection for all cables. Remove D-SUB connector X156 (and X159 if used) after loosening of the fixing screws. - Page 17 22. For strain relief and cable shield connection fix all cables to the bare metal front panel with cable ties. 23. Set the rotary coding switch „AWN“ to the same value (AW No.) as selected at the just removed AW module (as noted under item 3) using a small screw driver. 24.
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Page 18: Information For Motor Exchange
12 Information for motor exchange For all mechanical works contact the machine manufacturer, follow his instructions for motor disassembling and assembling again! MASTER SWITCH OFF: Await DC BUS discharging time > 3 minutes! Remove motor terminal box cover plate by loosening of the 4 screws. Be aware of clear wire marking in the terminal box! Loosen motor connections U, V, W, PE, cable shield and PTC resistor connections. -
Page 19: Encoder Adjustment
13 Encoder adjustment (Only for motors with “A“ type encoder) ENC.ADJUST. SERVICE ERR:RESET SYSTEM Password: Shift ∗ ∗ ∗ ∗ ∗ ∗ (ENC.ADJUST.) Enter password („1 2 3 4 5“). Enter AW-No. Enter AW-No. Rotate motor shaft MANUAL JOGMODE Enter speed: (JOGMODE) Enter low speed, e.g. -
Page 20: Imprint
• The type of malfunction, suspected cause of the failure • The diagnostic messages (error codes) Publisher AMK Arnold Müller Antriebs- und Steuerungstechnik GmbH & Co. KG Gaußstraße 37 – 39, 73230 Kirchheim/Teck Tel.: 07021/5005-0, Fax: 07021/5005-176 E-mail: info@amk-antriebe.de Additional information www.amk-antriebe.de... - Page 21 AMK Arnold Müller GmbH & Co. KG Antriebs- und Steuerungstechnik Gaußstrasse 37 – 39 D-73230 Kirchheim/Teck Telefon: +49 (0) 70 21 / 50 05-0 Telefax: +49 (0) 70 21 / 50 05-199 info@amk-antriebe.de www.amk-antriebe.de...
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