paladin BRADCO HP400 Operator's Manual

Cold planer - high flow

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OPERATOR'S MANUAL

COLD PLANER - HIGH FLOW

HP400, HP450, HP600, HP750 & HP1000

SERIAL NUMBER: ___________________

MODEL NUMBER: ___________________

800-456-7100 I www.paladinattachments.com

SKID STEER LOADERS

FOR

Manual Number: OM666

Part Number: 75566

Rev. 16

9372

5-22-19-19

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Page 1 OPERATOR’S MANUAL COLD PLANER - HIGH FLOW HP400, HP450, HP600, HP750 & HP1000 SKID STEER LOADERS SERIAL NUMBER: ___________________ Manual Number: OM666 Part Number: 75566 MODEL NUMBER: ___________________ Rev. 16 800-456-7100 I www.paladinattachments.com 503 Gay Street, Delhi, IA 52223, United States of America Copyright © 9372 5-22-19-19...
Page 3: Table Of Contents
TABLE OF CONTENTS PREFACE............................SAFETY PRECAUTIONS Safety Statements ............................5 General Safety Precautions ........................5-7 Equipment Safety Precautions ........................8-9 DECALS Decal Placement ............................10 Decals ..............................11-12 PRE-OPERATION .............................13-14 INSTALLATION ............................15-16 OPERATING INSTRUCTIONS Controls ..............................17-18 Intended Use ...............................19 General Operating Instructions ......................19-20 Special Applications ..........................21-22 Large Area / Milling Around Manholes / Deep Cuts / Milling Taper Cuts Storage ...............................23 Lift Points &...
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Page 5: Preface
Based on the uncertainty of the prime mover, operator, and job site, it is not possible to get precise ma- chine and operator sound pressure levels or vibration levels for this attachment. NOTE: A list of all Paladin Patents can be found at http://www.paladinattachments.com/patents.asp. 10344...
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Page 7: Safety Statements
SAFETY STATEMENTS THIS SYMBOL BY ITSELF OR WITH A WARNING WORD THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY OR THE SAFETY OF OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INjURY OR DEATH. THIS SIGNAL WORD INDICATES A HAzARDOUS SITUATION WHICH, IF DANGER NOT AVOIDED, WILL RESULT IN DEATH OR SERIOUS INjURY.
Page 8: Magnifying Glass
GENERAL SAFETY PRECAUTIONS WARNING! PROTECT AGAINST FLYING DEBRIS Always wear proper safety glasses, goggles, or a face shield when driving pins in or out, or when any operation causes dust, flying debris, or any other hazardous mate- rial. WARNING! LOWER OR SUPPORT RAISED EQUIPMENT Do not work under raised booms without supporting them.
Page 9: Safely Operate Equipment
GENERAL SAFETY PRECAUTIONS WARNING! DO NOT MODIFY MACHINE OR ATTACHMENTS Modifications may weaken the integrity of the attachment and may impair the func- tion, safety, life, and performance of the attachment. When making repairs, use only the manufacturer’s genuine parts, following authorized instructions. Other parts may be substandard in fit and quality.
Page 10: Equipment Safety Precautions
EQUIPMENT SAFETY PRECAUTIONS WARNING! KNOW WHERE UTILITIES ARE Observe overhead electrical and other utility lines. Be sure equipment will clear them. When digging, call your local utilities for location of buried utility lines, gas, water, and sewer, as well as any other hazard you may encounter. WARNING! EXPOSURE TO RESPIRABLE CRYSTALLINE SILICA DUST ALONG WITH OTHER HAZARDOUS DUSTS MAY CAUSE SE-...
Page 11 EQUIPMENT SAFETY PRECAUTIONS TRANSPORTING THE PLANER • Travel only with the attachment in a safe transport position to prevent uncon- trolled movement. Drive slowly over rough ground and on slopes. • When transporting on a trailer: Secure attachment at recommended tie down locations using tie down accessories that are capable of maintaining attachment stability.
Page 12: Decals
DECALS DECAL PLACEMENT GENERAL INFORMATION The diagram on this page shows the location of the decals used on the BRADCO Cold Planers. The decals are identified by their part numbers, with reductions of the actual decals located on the following pages. Use this information to order replacements for lost or damaged decals.
Page 13: Decals
DECALS DANGER! PINCH POINTS WARNING! HIGH PRESSURE FLUID PART #40149 PART #40151 WARNING! PART #4468 STAND CLEAR STAND CLEAR WARNING! READ MANUAL PART #40161 PART #40150 WARNING! HAZARDOUS DUST DANGER! FLYING DEBRIS PART #41043 PART #40719 (LARGE) PART #40855 (SMALL) 9406 8-4-11-5 75566...
Page 14: Angle Indicator
DECALS ANGLE INDICATOR PART #40723 IMPORTANT! OIL RESEVOIR PART #41348 DEPTH INDICATOR PART #40722 *OPERATION CONTROLS PART #40743 NOTE: CONTACT YOUR LOCAL DEALER FOR MODEL NUMBER AND LOGO DECALS. 9408B 5-22-19-6 75566...
Page 15: Pre-Operation
PRE-OPERATION SKID STEER The BRADCO 16", 18", 24", 30" and 40" planers are designed for use on high flow skid steers. Cold planer and skid steer compatibility is determined by the recommended lifting capacity and hydraulic output of your skid steer. WARNING! Do NOT attach or operate any attachment that exceeds the recommended lifting capacity of your skid steer. Skid steers MUST be equipped with optional high flow, auxiliary boom hydraulics, case drain and a multi-function electric control kit to run the cold planer. WARNING! EXPOSURE TO RESPIRABLE CRYSTALLINE SILICA DUST ALONG WITH OTHER HAZARDOUS DUSTS MAY CAUSE SERIOUS OR FATAL RESPIRA- TORY DISEASE.
Page 16 PRE-OPERATION HIGH FLOW COLD PLANERS NOMENCLATURE Throughout this manual, reference is made to various attachment components. The purpose of this section is to acquaint you with the various names of these components. This knowledge will be helpful when reading through the manual or when ordering service parts. SIDE SHIFT FRAME RIGHT DEPTH CYLINDER VALVE...
Page 17: Installation
INSTALLATION GENERAL INFORMATION The following instructions will help you to mount your planer onto your skid steer loader. The planer uses the quick-attach system for ease of installation. Therefore, if you know how to attach your loader bucket, attaching the cold planer should prove no problem. Remember to read all safety warnings, decals and operating instructions before operat- ing the attachment.
Page 18 INSTALLATION Following all standard safety practices, start the skid steer and run all cylinders through their full cycle to purge any air from the system. Check that all controls function in accor- dance with the operating control decal. All planers are equipped with a water nozzle kit to adapt them to your existing water line. Install the female coupler supplied to your existing water line coming from the water tank on the skid steer.
Page 19: Operating Instructions
OPERATING INSTRUCTIONS CONTROLS GENERAL INFORMATION The cold planers are operated with either a Paladin control handle or an in-cab multi- function control handle. PALADIN CONTROL HANDLE CASE CONTROL HANDLES #116745 #19215 SELECT FUNCTION AND FLOW DIRECTION A = Left Depth...
Page 20 OPERATING INSTRUCTIONS CONTROLS TAKEUCHI CONTROL HANDLE #120337 C&D A = Left Depth B = Right Depth C = Tilt RIGHT HANDLE SIDE CONSOLE D = Side Shift TOGGLE SWITCH BACK FRONT E = Water KUBOTA SSV CONTROL HANDLE #116745 #114874 SELECT FUNCTION AND FLOW DIRECTION ISO CONTROLS STANDARD CONTROLS...
Page 21: Intended Use
OPERATING INSTRUCTIONS INTENDED USE: This unit is designed to plane / mill horizontal surfaces consisting of rock, concrete and asphalt. Use in any other way is considered contrary to the intended use. GENERAL INFORMATION The BRADCO planer attaches to the toolbar/quick-attach mechanism of your skid steer loader.
Page 22 OPERATING INSTRUCTIONS NOTE: Hydraulic cylinders tilt the planer, adjust the depth of both the left and right side of the planer individually, and also shift the planer to the left or right. Increase engine RPM and with the drum turning you can make any necessary adjust- ments to the side shift.
Page 23: Special Applications
OPERATING INSTRUCTIONS CAUTION! Periodic observation must be made of the transmission oil temperature indicator when planing with high flow hydraulic systems. Depending on the ambient temperature and the duty cycle of the machine, hydraulic oil may overheat. If indicator comes on, shut off the cold planer and allow the skid-steer to idle until the temperature falls below 160°...
Page 24 OPERATING INSTRUCTIONS DEEP CUTS To achieve a deep cut the width of the drum, make the first cut at the recommended depth for the material being milled and then reposition the planer at the beginning of the pass and reset for double the recommended depth. Example: Make the first cut with the depth controls set at 2" and then set the depth control at 4" for the second pass and so on and so forth until the desired depth is obtained. To achieve a 6" cut of a large area it is recommended to cut the entire area at the recom- mended depth and then clear the spoil from the area before making the second cut. Removing the spoil between cuts will enhance the productivity of the planer and maintain an even cut. If trying to achieve a critical cutting depth it is recommended that the spoil from one cut be cleared away before making another pass. This will eliminate the possiblity of the planer riding on and off the spoil and creating an uneven surface. REMOVE SPOIL REMOVE SPOIL REMOVE SPOIL AFTER AFTER AFTER 3rd PASS 2nd PASS 1st PASS 1st PASS 2nd PASS 3rd PASS MILLING TAPER CUTS When adding to or joining new paved surfaces to existing paving, a taper cut may be re- quired at the interacting joints so the new paving would appear seamless. See the chart below for the angle of cut per size of cold planer.
Page 25: Removal From Storage
OPERATING INSTRUCTIONS STORAGE • Clean the unit thoroughly, removing all mud, dirt, and grease. • Inspect for visible signs of wear, breakage, or damage. Order any parts required and make the necessary repairs to avoid delays upon removal from storage. •...
Page 26 OPERATING INSTRUCTIONS WARNING! Use lifting accessories (chains, slings, ropes, shackles and etc.) that are capable of supporting the size and weight of your attachment. Secure all lifting accessories in such a way to prevent unintended disengagement. Failure to do so could result in the attachment falling and causing serious personal injury or death.
Page 27: Maintenance And Service
MAINTENANCE & SERVICE LUBRICATION GENERAL INFORMATION Economical and efficient operation of any machine is dependent upon regular and proper lubrica- tion of all moving parts with a quality lubricant. Neglect leads to reduced efficiency, wear, breakdown and needless replacement of parts. All parts provided with grease fittings should be lubricated as indicated. If any grease fittings are missing, replace them immediately. Clean all fittings thoroughly before using the grease gun. IMPORTANT: Avoid excessive greasing. Dirt collects on exposed grease and greatly in- creases wear. After greasing, wipe off excessive grease from fittings. LUBRICATION SYMBOLS The following symbols are used on the lubrication diagram below. It is reproduced here with its meaning for your convenience. Lubricate daily or every 8 hours of operation, whichever comes last, with SAE Multi-Purpose Lu- bricant or equivalent SAE Multi-Purpose type grease. Lubricate weekly or every 40 house of operation, whichever comes last, with SAE Multi-Purpose Lubricant or equivalent SAE Multi-Purpose type grease.
Page 28: Routine Maintenance
MAINTENANCE & SERVICE GENERAL INFORMATION Regular maintenance is the key to long equipment life and safe operation. Maintenance requirements have been reduced to an absolute minimum. However it is very important that these maintenance functions be performed as described below. WARNING! Never do any maintenance to the planer while it is running.
Page 29: Pick Replacement
MAINTENANCE & SERVICE IMPORTANT: When replacing parts use only factory approved replacement parts. Manu- facturer will not claim responsibility for use of unapproved parts or accessories and/or other damages as a result of their use. PICK REPLACEMENT Picks should be replaced if you are changing to a different application pick, they are bro- ken, worn, flat spot or are seized in the pick holder and do not rotate freely.
Page 30: Changing The Drum
MAINTENANCE & SERVICE CHANGING THE DRUM Due to the weight of the unit, place the planer in a convenient location with a hoist avail- able for lifting the planer off the drum. Remove the right side plate by first removing the two bolts in the retainer and then loosen the ten .50" bolts on the clamp plates. Slide the right side plate off. REMOVE RETAINER LOOSEN BOLTS ON CLAMP PLATE...
Page 31: Changing The Hydraulic Motor
MAINTENANCE & SERVICE TAG AND REMOVE Check to be sure the new planetary HYDRAULIC HOSES is filled with oil. If not, fill with Castrol FROM MOTOR SP 320 gear oil. (Digga Planetary - 2 quarts and Auburn Planetary - 1 quart. Auburn planetary should be half full when mounted level horizontally.) Do not overfill.
Page 32: Hydraulic Reservoir - Troubleshooting
MAINTENANCE & SERVICE HYDRAULIC RESERVOIR WARNING! Never perform work on the planer unless you are authorized and qualified to do so. Before performing maintenance, lower the planer to the ground, turn off the engine, remove the key and apply the brakes. Relieve pressure from the hydraulic system. If oil is flowing into the reservoir there is something that needs to be corrected in the hydraulic circuit between the skid steer loader and the planer. The planer should be removed from service and tagged “DO NOT OPERATE” until corrected. Oil leaking into the reservoir slowly could be caused by cold oil in the skid steer. It is recom- mended that the skid steer run for approximately 15 minutes before activating the auxiliary hydraulics and operating the cold planer.
Page 33: Cylinder Seal Replacement
MAINTENANCE AND SERVICE CYLINDER SEAL REPLACEMENT The following information is provided to assist you in the event you should need to repair or rebuild a hy- draulic cylinder. When working on hydraulic cylinders, make sure that the work area and tools are clean and free of dirt to prevent contamination of the hydraulic system and damage to the hydraulic cylinders.
Page 34 MAINTENANCE AND SERVICE Now insert the seal into the gland from the inner end. Position the seal in its groove, and release and remove the tool. Press the seal into its seat the rest of the way by hand. Install the new piston ring, rod wiper, O-rings and backup washers, if ap- plicable, on the piston.
Page 35: Troubleshooting
TROUBLESHOOTING POSSIBLE CAUSE POSSIBLE SOLUTION PROBLEM Engage Couplers Motor on the planer Auxiliary hoses not hooked up to the will not operate. skid steer. Remove obstruction and replace if Obstruction in hydraulic lines. necessary. Call Bradco service department for Hydraulic motor damaged or seals instructions.
Page 36 TROUBLESHOOTING POSSIBLE SOLUTION POSSIBLE CAUSE PROBLEM Excessive oil temperature. Hydraulic oil level too low. Refer to skid steer's owners manual Obstruction in hydraulic lines. Remove obstruction and replace if necessary. Hydraulic oil or oil filter in skid steer Refer to skid steer's owners manual. is dirty.
Page 37: Specifications
SPECIFICATIONS SPECIFICATION DESCRIPTION 16" 18" 24" 30" 40" A. Overall Width ......64.94" ..64.94" ..64.94" ..64.94" ..64.94" B. Overall Height ......34.57" ..34.57" ..34.57" ..34.57" ..34.57" C. Overall Length ......50.30" ..50.30" ..50.30" ..50.30" ..50.30" D.
Page 38: Bolt Torque Specifications
BOLT TORQUE SPECIFICATIONS GENERAL TORQUE SPECIFICATION TABLES Use the following charts when determining bolt torque specifications when special torques are not given. Always use grade 5 or better when replacing bolts. SAE BOLT TORQUE SPECIFICATIONS NOTE: The following torque values are for use with extreme pressure lubricants, plating or hard washer applications Increase torque 15% when using hardware that is unplated and either dry or lubricated with engine oil.
Page 39: Service Department
For Fax and E-mail Orders PLC_Sales@paladinattachments.com (734) 996-9014 WARRANTY In order to provide you with the most UP-TO-DATE Warranty information, Paladin Warranty Statement and Warranty Procedures along with Warranty Registration and Claim www.paladinattachments.com Forms have been moved to our website at...

This manual is also suitable for:

Bradco hp450 Bradco hp600 Bradco hp750 Bradco hp1000