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Summary of Contents for PRÜFTECHNIK VIBGUARD portable
- Page 1 VIBGUARD portable ® Operating manual...
- Page 3 VIBGUARD portable ® Operating manual Series VIB 7.800-MOB / VIB 7.800-MOBIPC Firmware version 1.x Date: November 2015 Article number: LIT 78.202.EN Translation of the German manual...
- Page 4 This manual and the product described therein are protected by copyright. All rights reserved by the authors. The manual may not be copied, reproduced, translated or made accessible to a third party in any form, neither in whole nor in part. Claims against the authors with respect to the product described in this manual are excluded.
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Page 5: Table Of Contents
2.5 Residual risks and protective measures ........14 Declaration of conformity ............17 Chapter 3: Technical data ..........19 3.1 VIBGUARD portable case ............19 3.2 VIBGUARD modules ............. 20 Chapter 4: Description ............23 4.1 System components ............. 23 4.2 Interface panel .............. - Page 6 Chapter 7: Maintenance and troubleshooting ....38 7.1 Care and maintenance ............38 7.2 Accessories ................38 7.3 Troubleshooting ..............39 Chapter 8: Decommissioning ........... 40 8.1 Shutdown of VIBGUARD portable ......... 40 8.2 Disconnecting sensors and cables ......... 40 8.3 Disposal ................40...
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Page 7: Chapter 1: Getting Started
In case of incomplete delivery or defective parts, indicate the respective items on the freight documents and contact the carrier or your local PRÜFTECHNIK partner. VIBGUARD portable package without industrial PC, VIB 7.800-MOB * the module variant – VIBGUARD module, VIB 7.8xx*, including power supplies used can be selected and switch, mounted on standard rail in a transport case. -
Page 8: About This Manual
Note. Note Safety symbols are described in the Safety section. Definitions Abbreviations are used for the following designations: – VIBGUARD portable Condition Monitoring System = “VIBGUARD portable” or “System”. – Sensors, cables, mounting pad = “Measuring equipment”. -
Page 9: Chapter 2: Safety
Note General information for preventing damage to property. At the system The safety symbols on the VIBGUARD portable are shown in the following illustration. Always comply with the safety sym- bols and do not cover or remove them. - Page 10 Chapter 2: Safety A Caution! Voltage One yellow label on the power supply feedthrough and on each of the two power supplies in the case. B ATTENTION! Before switching off the VIBGUARD sys- tem shut down the IPC. Yellow sticker in case lid “Before switching off the VIBGUARD system shut down the IPC”;...
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Page 11: Information For The Owner / Operator
Chapter 2: Safety 2.2 Information for the owner / operator Obligations of the owner / operator During operation of the system, maximum safety can only be achieved if all necessary measures are taken. It is the obligation of the owner / operator to ensure that these measures are prop- erly planned and implemented. -
Page 12: Information For The Operating Personnel
Chapter 2: Safety 2.3 Information for the operating personnel Qualification of the operating personnel Commissioning and operation may be carried out only by per- sons who have been trained and authorized accordingly. The operating personnel must read and act in accordance with the operating manual. -
Page 13: Intended Use
Chapter 2: Safety 2.4 Intended use VIBGUARD portable is a mobile condition monitoring system for troubleshooting and condition diagnosis of machines with rotating components. The following characteristic values are measured: – Wide and narrow band overall vibration values – Time signals –... -
Page 14: Residual Risks And Protective Measures
Chapter 2: Safety 2.5 Residual risks and protective measures VIBGUARD portable is proven to be safe if used as intended. Operating errors or improper use of the system can result in the following: • Personal injuries • Damage to the system or machine... - Page 15 Chapter 2: Safety CAUTION Danger of injury from crushing! When adjusting or closing the lid of the case it can slam shut and hands or fingers can be crushed on the edge of the case. • Do not let go of the lid until it has locked securely into place. When raised past the topmost locking position the locking mechanism is released to allow closing of the lid.
- Page 16 Chapter 2: Safety Note Damage from pollution! In a harsh industrial environment, system components can be damaged by impurities or moisture when the case is open. • Keep the case closed and locked whenever possible. • Before opening the case, take suitable measures to prevent impurities or moisture from entering the case.
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Page 17: Declaration Of Conformity
Declaration of conformity according to EN ISO / IEC 17050-1 PRÜFTECHNIK Condition Monitoring GmbH, Oskar-Messter Str. 19-21, 85737 Ismaning, Germany hereby declares that the product VIBGUARD portable Designation: VIB 7.800-MOB / VIB 7.800-MOBIPC Product no.: Mobile online condition monitoring system Description: conforms to the applicable European Directives and standards. - Page 18 Empty page...
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Page 19: Chapter 3: Technical Data
Chapter 3: Technical data Chapter 3: Technical data 3.1 VIBGUARD portable case PARAMETER VIB 7.800-MOB VIB 7.800-MOBIPC Temperature range – 20 °C ... + 60 °C – 20 °C ... + 45 °C approx. 11 kg approx. 14 kg Weight... -
Page 20: Vibguard Modules
Chapter 3: Technical data 3.2 VIBGUARD modules PARAMETER VIB 7.800-PS VIB 7.810-PS VIB 7.815-PS 20 synchronous channels: 16 x vibration, 4 x process variable Analog inputs (Process channels can be configured in pairs for voltage or current signal) Signal type 16 x U, 16 x U (ICP), 8 x U (ICP) + 8 x U,... - Page 21 Chapter 3: Technical data PARAMETER VIB 7.820-PS VIB 7.825-PS 20 synchronous channels: 16 x vibration, 4 x process variable Analog inputs (Process channels can be configured in pairs for voltage or current signal) Signal type 16 x I (CLD*), 8 x I (CLD) + 8 x U, 4 x U/I 4 x U/I Sensor types...
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Page 23: Chapter 4: Description
Chapter 4: Description Chapter 4: Description 4.1 System components A VIBGUARD module with standard components For details, see below. B Interface panel Interfaces for sensor, data and supply connections. For details, see 4.2 C Industrial PC Optional; mounted in case lid. -
Page 24: Interface Panel
Chapter 4: Description 4.2 Interface panel B1 Network / supply Left: Unused / reserve (e.g. antenna) Center: ETH – Ethernet connection Right: 100 – 240 VAC power supply B2 Digital outputs (M12) DO1...DO3: digital switch outputs SYS: System OK B3 Analog inputs (TNC) AI1...AI16: Analog sensor inputs AI17...AI20: Analog process channels B4 Dig. -
Page 25: Industrial Pc (Optional)
Chapter 4: Description 4.3 Industrial PC (optional) C2 C3 * wired at factory C5 LED status displays C1 Microphone / headset C2 Network* (LAN1) C6 CF memory card C7 On / Off switch C3 USB ports, 4x C4 Ext. Video inputs 4.3.1 LED status displays on the industrial PC LED status, industrial PC Display... -
Page 26: Led Displays On The Vibguard Module
Chapter 4: Description 4.4 LED displays on the VIBGUARD module AI17 AI19 AI18 AI20 VOLTAGE CURRENT RS232/1 RS232/2 VIBGUARD ® RESET Advanced Monitoring System Analog inputs – AI1 to AI20 LEDs Display Status Channel not configured Green Sensor ok Orange flashing Sensor disruption Green, orange flashing Pre-warning... - Page 27 Chapter 4: Description AI17 AI19 AI18 AI20 VOLTAGE CURRENT RS232/1 RS232/2 VIBGUARD ® RESET Advanced Monitoring System SYSTEM LED Display System status VIBGUARD is without power (switched off) Orange VIBGUARD is initializing Orange flashing VIBGUARD is updating AI1+ 24V_1 Green VIBGUARD is ready for operation AI1- PG_1...
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Page 28: Case
Chapter 4: Description 4.5 Case The measurement hardware is housed in a robust aluminum case. The interfaces to the sensors and external components are in a side compartment. K1 Carrying handle K2 Locks (3), lockable K3 Handle for lid K4 Side compartment K5 Carrying strap (optional) CAUTION Danger of injury from crushing! - Page 29 Chapter 4: Description Note Damage to system due to excessive impact loads The case can fall off of a platform. • Secure case against falling. • Check platform for sufficient stability. Opening / closing the case • Place the case on a stable surface so that the lid can be opened upward.
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Page 31: Chapter 5: Commissioning
Chapter 5: Commissioning Chapter 5: Commissioning 5.1 Local requirements VIBGUARD portable must be set up and operated in the vicinity of the machine to be measured. 5.1.1 Installation location The following conditions must be fulfilled for correct operation: – Connection for power supply according to specification: 100 –... - Page 32 Chapter 5: Commissioning Note Danger from incoming analog signals If analog signals are fed without electrical isolation, this can result in potential differences that can damage measuring inputs and cause faulty measurements. • Feed only galvanic isolated analog signals. • Use suitable buffer amplifiers. –...
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Page 33: Connecting The Sensors
In the event of incorrect assembly, the laser can shine into the eyes, resulting in injury. Align the speed sensor so that the laser beam poses no danger. • Connect the sensors to VIBGUARD portable. CAUTION! Danger of injury due from improperly installed cables Install cables so that they do not pose a trip risk. -
Page 34: Connecting And Switching On The Power Supply
Chapter 5: Commissioning 5.3 Connecting and switching on the power supply • After connecting the sensors, connect the system to the power supply. Use the supplied power supply cable. • Switch on the power supply. The system starts up and the VIBGUARD module starts the measurement configuration that is currently present on the system. -
Page 35: Transfer Of The Measurement Configuration
Chapter 5: Commissioning 5.6 Transfer of the measurement configuration • Start the program ‘OMNITREND Center’. • Check the following prior to transfer of the measurement configuration: – Do the labels in OMNITREND Center match the labels at the measurement locations / cable section? –... - Page 36 Empty page...
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Page 37: Chapter 6: Operation
Chapter 6: Operation Chapter 6: Operation 6.1 Control elements There are no control elements on the VIBGUARD module ex- cept the RESET button for restarting the system. AI17 AI19 AI18 AI20 VOLTAGE CURRENT RS232/1 RS232/2 VIBGUARD ® RESET Advanced Monitoring System On the industrial PC the only control element is the On / Off button. -
Page 38: Chapter 7: Maintenance And Troubleshooting
VIBGUARD portable is maintenance-free. Handle the industrial PC like any normal PC. Backups of the measurement database should be made regularly. 7.2 Accessories The following accessories are available for VIBGUARD portable: VIB 8.200 OMNITREND Center PC software, client-server VIB 6.632 Stand for laser trigger sensor VIB 6.631... -
Page 39: Troubleshooting
Chapter 7: Maintenance and troubleshooting 7.3 Troubleshooting Symptom: Sensor status LED on the VIBGUARD module shows a fault alarm (flashing orange). Possible causes: Sensor line interrupted. Solution: • Check the connections on the sensor and system to ensure they are tight. •... -
Page 40: Chapter 8: Decommissioning
• Remove all cable holders, cable ties, etc. from the measure- ment location. 8.3 Disposal VIBGUARD portable is intended for industrial use only. Sensors and connecting cables therefore may not be disposed of in public recycling centers. After the end of the useful life you can dispose of the system, the sensors and the connecting cables through PRÜFTECHNIK:... - Page 42 Printed in Germany LIT 78.202.11.2015.0EN VIBGUARD und OMNITREND are registered trademarks of PRÜFTECHNIK AG. The infor- ® ® mation provided is subject to updates and revisions, especially as a result of technolo- gical developments, without prior notice. Reprinting, including excerpts, is permitted only with the written permission of PRÜFTECHNIK Condition Monitoring GmbH.
- Page 44 Productive Maintenance Technology PRÜFTECHNIK Condition Monitoring GmbH Oskar-Messterstr. 19-21 85737 Ismaning, Germany www.pruftechnik.com Tel. +49 89 996160 +49 89 99616300 E-mail: info@pruftechnik.com A member of the PRÜFTECHNIK group...
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