CITO RSP Easy Sakurai OLIVER 66 Operating Manual

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RSP Easy Sakurai OLIVER 66

The flexible system for inline finishing

Additional value creation on the offset printing press by

creasing, diecutting, perforating ...

Operating Manual

a CITO GROUP Company

English Version

Table of Contents

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Summary of Contents for CITO RSP Easy Sakurai OLIVER 66

Page 1 ® English Version RSP Easy Sakurai OLIVER 66 The flexible system for inline finishing Additional value creation on the offset printing press by creasing, diecutting, perforating ... Operating Manual a CITO GROUP Company...
Page 2: Table Of Contents
List of abbreviations: Fig. = Figure, P = Printing unit, Copyright © 2012 by CITO-SYSTEM GmbH • Haimendorfer Str. 37+46 • 90571 Schwaig bei Nürnberg Phone +49 911 95885-0 • Fax +49 911 95885-50 • info@cito.de • www.cito.de Printed in Germany...
Page 3: Manufacturer's Address
Foreword Cleaning the RSP Easy With RSP Easy from CITO-System GmbH, your printing press is expanded We recommend blanket wash for clean- easily and cost-effectively into a genuine ing the base blanket. finishing system. We recommend blanket wash for remov-...
Page 4: Structure Of Rsp Easy
1. Structure of RSP Easy QV1.0 1. Base blanket using the reduced millimetre scale (fig. 1) Functions: Packing for the tooling of the RSP inline finishing form with processing rules and/or flexible dies. Mounting of the RSP inline finishing form with positioning accuracy outside the press by the circumferentially reduced millimetre scale.
Page 5 Flexible dies must be manufactured according to the RSP design standard! For fixing of the magnetic flexible dies use our special adhesive tape adjusted to the required height. Use only original RSP flexible dies supplied by CITO-SYSTEM GmbH: stanzbleche@cito.de Phone +49 911 95885-0...
Page 6: Mounting Of The Rsp Form
2. Mounting of the RSP form QV2.0 • Measure the print sheet using of the layout sheet in order to determine the neces- sary settings for making a creasing, diecutting and/or perforating form (fig. 1). The horizontal “zero line“ on the base blanket corresponds with the front edge of the print sheet (fig.
Page 7 Patching the traverse processing rules (parallel to the cylinder axle) is recommended in order to compensate for the differ- ences in pressure. Here we recommend using CITO TAPE in the thicknesses 0.03 mm/ blue or 0.05 mm/red.
Page 8: Mounting Of The Rsp Protective Impression Cylinder Jacket
3. Mounting the RSP protective impression cylinder jacket QV3.0 Important note: Use the RSP Easy only with original accessories! When using the RSP Easy declamp blanket and offset printing plate in the respective printing unit! Switch off the ink ductor, inking form and dampening form rollers. Never use damaged or worn RSP system components! When installing and removing the RSP protective impression cylinder jacket, we rec- ommend wearing safety gloves (RSP accessories).
Page 9 Set the distance from blanket cylinder to impression cylinder to 0.35 mm. Attention: In case of roughened protective impression cylinder jackets it is absolutely necessary to use protective impression cylinder jackets “Perfektor“ after perfecting. The protective impression cylinder jackets and guaranteed for one single use only! a CITO GROUP Company...
Page 10: Installation Of The Base Blanket Into The Print Unit
4. Installation of the base blanket QV4.0 BEFORE INSTALLATION OF THE RSP EASY: Switch off the plate damper. Switch off the ink vibrator and the plate inkers. Remove the printing plate from the plate cylinder. Install the protective impression cylinder jacket (see page 8). Remove the rubber blanket and packing sheets.
Page 11 Tighten the base blanket first at the rear lock-up shaft using a torque wrench set to 20 Nm. Then tighten the front lock-up shaft (fig. 4). • Check whether the processing start marking at the leading edge is correctly posi- tioned, and adjust if necessary (fig. 5). a CITO GROUP Company...
Page 12: Commissioning Of Rsp Easy
5. Commissioning of RSP Easy QV6.0 Processing start Before the commissioning of RSP Easy, the processing start has to be adjusted to the correct position. In the correct position, the processing start marking of the base blanket and/or the tip of the indentation is in alignment with the print start line of the blanket cylinder.
Page 13 CITO GROUP Company...
Page 14: Positioning Of The Rsp Offset Creasing Rules
6. Positioning of the RSP offset creasing matrices QV7.0 • With the RSP form mounted in register, the printing unit is set to print manually while the machine stands still. • Remove the upper protective foil (TOP) from the offset creasing rule (fig. 1). •...
Page 15 0.35 mm. Inch forward slowly until the creasing line slightly marks the paper/board. Afterwards set the position. Then transfer the creasing rule. Afterwards reduce the printing pressure by 0.2 mm for best possible adjustment of the creasing. a CITO GROUP Company...
Page 16: Removal Of The Base Blanket From The Print Unit
7. Removal of the base blanket QV8.0 NOTE: Always remove the RSP Easy Set in reverse order to installation, i. e. rear edge first, leading edge afterwards. • Inch the press forward until the rear lock-up shaft is easily accessible. •...
Page 17: Determination Of The Cylinder Packing Thickness
The total thickness of the calibrated underlay sheet that is required, is given depend- ent on the rubber blanket cylinder thickness depth, as follows: Machine Cylinder Base Tool Calibrated undercut blanket mounting packing sheet Sakurai Oliver 266 EPZ 3.00 mm 1.20 mm 0.90 mm 0.65 mm a CITO GROUP Company...
Page 18: Accessories
9. Accessories QV10.0 1. RSP Offset Creasing Matrices Standard ORS (fig. 1) H x W x L (mm) unit 0.2 x 0.8 x 700 30 pcs. 0.2 x 1.0 x 700 30 pcs. 0.2 x 1.2 x 700 30 pcs. 0.3 x 0.7 x 700 30 pcs.
Page 19 0.2 : 0.3 mm 4. RSP Cutting Rules (fig. 2) Description Unit Cut/Cut Rule 5. RSP Cutting Rules (fig. 3) Description Unit Crease R1* Crease R2** * for creasing ** for creasing and cutting and/or perforating a CITO GROUP Company...
Page 20 S 80 scissors 1 pc. S 80 replacement blade 1 pc. CITO TAPE blue, 0.03 mm, 40 m x 6.0 mm 3 rolls CITO TAPE red, 0.05 mm, 30 m x 6.0 mm 3 rolls RSP Manual Nick Grinder with rechargeable battery and special adapter 1 pc.
Page 21: Recommendations
Weight of the material to be printed • Direction • Coated paper • Uncoated paper • Form of perforation For special requirements a test perforation with all variations should be made on a print sheet with the respective material to be printed. a CITO GROUP Company...
Page 22 QVX.X Recommendation for Selection of RSP Offset Creasing Matrices Thickness of material with lines with felxible dies 0.10 mm 0.3 x 0.7 mm 0.2 x 0.8 mm 0.15 mm 0.3 x 0.8 mm 0.2 x 0.8 mm 0.20 mm 0.3 x 1.0 mm 0.2 x 1.0 mm 0.25 mm 0.3 x 1.0 mm...
Page 23 0.23 mm in combination with creasing Working with RSP rules Only cutting and/or perforating 0.50 mm 0.50 mm Only creasing 0.40 mm 0.40 mm Only cutting and/or perforating 0.35 mm 0.26 mm in combination with creasing a CITO GROUP Company...
Page 24: Troubleshooting
11. Troubleshooting QV12.0 Installation of the protective impression cylinder jacket Problem Possible cause Solution Poor adhesion of the protective Surface of the impression cylinder is dirty Clean the impression cylinder with IPA before sticking No adhesion of the protective impression Roughened surface Use protective impression cylinder jacket cylinder jacket...
Page 25 Base blanket not tightened with sufficient Correct the tension on the base blanket agitates torque (see page 11) Diecutting form wears out quickly Incorrect printing impression Correct the printing impression, if neces- sary make-ready (see page 12) a CITO GROUP Company...
Page 26 CITO-SYSTEM GmbH • Haimendorfer Str. 37+46 • 90571 Schwaig • Germany Phone +49 911 95885-0 • Fax +49 911 95885-50 • www.cito.de • info@cito.de...