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REALTRUCK XG-W10000KB Manual

Traction recovery winch
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Part # XG-W10000KB & XG-W13000KB
Components and Hardware:
1.
5.
9.
Components and Hardware:
1. Winch ............................................................................................... (1)
2. Control Box ...................................................................................... (1)
3. Wireless Controller ......................................................................... (1)
4. Fairlead ............................................................................................ (1)
5. Fairlead Cover ................................................................................. (1)
6. LED Smart Bar ................................................................................. (1)
7. Hook ................................................................................................ (1)
8. Fairlead Puck and Pin ..................................................................... (1)
9. Control Box Winch Brackets ........................................................... (2)
10. Control Box Tab Brackets ............................................................... (4)
11. M10 Bolt .......................................................................................... (6)
12. M10 Square Nut .............................................................................. (6)
Page 1
2.
6.
10.
REALTRUCK
SERVICE/SUPPORT: 855-477-1529 or visit realtruck.com/contact-us
Traction Recovery Winch
3.
7.
11.
Tools for Installation:
• 10mm Socket and Wrench
• 15mm Socket
• 17mm Socket and Wrench
• #4 Allen Wrench
• #8 Allen Wrench
• Torque Wrench
• T30 Torx Bit
4.
8.
12.
Rev 0.0 5/14/2024

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Summary of Contents for REALTRUCK XG-W10000KB

  • Page 1 Traction Recovery Winch Part # XG-W10000KB & XG-W13000KB Components and Hardware: Components and Hardware: Tools for Installation: 1. Winch ....................(1) • 10mm Socket and Wrench 2. Control Box ..................(1) • 15mm Socket 3. Wireless Controller ................. (1) • 17mm Socket and Wrench 4.

  • Page 2: Components And Hardware

    Traction Recovery Winch Part # XG-W10000KB & XG-W13000KB Components and Hardware: Components and Hardware: 13. M10 Flat Washer ................(2) 14. M10 Lock Washer ................(6) 15. M6 Cap Head Screw ............... (8) 16. M10 Cap Head Screw ..............(2) 17.

  • Page 3: Safety Precautions

    6. Check Damaged Parts: Before using, you should check your winch carefully. Any part that is damaged should be properly repaired or replaced by an authorized service center. 7. Winch Repair: Do not attempt to repair your winch without consulting with RealTruck. Doing so at your own discretion may cause considerable danger to the user.
  • Page 4 Part # XG-W10000KB & XG-W13000KB Traction Recovery Winch WINCH OPERATION WARNINGS Read the following carefully before attempting to operate your winch and keep the instructions for future reference. 1. The uneven spooling of cable, while pulling a load, is not a problem unless there is a cable pile up on one end of the drum.
  • Page 5 Part # XG-W10000KB & XG-W13000KB Traction Recovery Winch WINCH OPERATION WARNINGS 10. Draping a heavy blanket or similar object over the extended winch cable is recommended as it will dampen any back lash should failure occur. 11. Neat, tight spooling avoids cable binding which is caused when a load is applied and the cable is pinched between the others.

  • Page 6: Winch Operation

    Part # XG-W10000KB & XG-W13000KB Traction Recovery Winch DO NOT drive your vehicle to assist the winch in any way. Vehicle movement in combination with winch operation may overload the cable and/or the winch and cause damaging shock loads. Shock loads when winching are dangerous! A shock load occurs when an increased force is suddenly applied to the cable.
  • Page 7 It is highly recommended that the winch be used regularly (once a month). Simply power the cable out 15m, free spool 5m and then power back in. This will keep all components in good working condition so that the winch can be relied on when needed. Contact RealTruck for technical assistance. ELECTRICAL CONNECTIONS For normal self-recovery work, your existing electrical system is adequate.
  • Page 8 Part # XG-W10000KB & XG-W13000KB Traction Recovery Winch Winch Mounting 1. Mount the Fairlead (#4) to the Mounting Frame (not included) using the supplied M10 Bolts (#11), M10 Flat Washer (#13), M10 Lock Washer (#14), and M10 Square Nuts (#12). The Winch (#1) MUST be properly secured...
  • Page 9 Part # XG-W10000KB & XG-W13000KB Traction Recovery Winch 3. The Socket Connector Cable (#17) is used to charge the Wireless Controller (#3). The port is located on the Control Box (#2). 4. Install the Fairlead (#4) to your bumper using two M10 Cap Head Screws (#16), M10 Flat Washers (#13), M10 Lock Washers (#14) and M10 Square Nuts (#12).
  • Page 10 Part # XG-W10000KB & XG-W13000KB Traction Recovery Winch 6. Use the Fairlead Cover (#5) to cover the puck when not in use. 7. When in use, attach the Hook (#7) to the winch eyelet. Remove the spring pin and hook pin to attach it to the line.
  • Page 11 Part # XG-W10000KB & XG-W13000KB Traction Recovery Winch 9. Match each terminal to the correct color of the threaded studs. Locate the supplied Winch Ground Cable (#18) and install it on the threaded hole. 10. Disconnect the vehicle battery leads. Route the long red positive cable and black ground cale to the battery.
  • Page 12 Part # XG-W10000KB & XG-W13000KB Traction Recovery Winch 12. Depending on your bumper, find a suitable location for the LED Smart Bar (#6) and connect the plug from the control box harness to it. NOTE: Some drilling may be required to secure the LED Smart Bar (#6) to the surface of your bumper.

  • Page 13: Safety Tips

    Part # XG-W10000KB & XG-W13000KB Traction Recovery Winch Winching Tips and Use of a Snatch Block 1. Use tow hooks, recovery eyes or a clevis mount for attachment of a tow strap or winch synthetic rope. Warning: Do not use a ball and/or ball mount as an anchor point for tow strap or winch synthetic rope. Severe personal injury or death could occur.
  • Page 14 Part # XG-W10000KB & XG-W13000KB Traction Recovery Winch Use of a Nylon Sling and Shackle 1. Always attempt to get the synthetic rope as straight as possible to the direction of the vehicle. It is acceptable to start a pull at an angle if it is obvious that the vehicle will turn towards the hook anchoring point. Turning the steering wheel will assist the process.

  • Page 15: Winch Maintenance

    Part # XG-W10000KB & XG-W13000KB Traction Recovery Winch Use of a Nylon Sling and Shackle 1. The safe working load of the nylon sling is based on the use of both eye ends. Do not use the cable or hook to con- nect directly to the nylon sling.

This manual is also suitable for:

Xg-w13000kb

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