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Table of Contents
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Summary of Contents for CNC 4540PLUS
- Page 1 4540 4540 PLUS 500W Three-axis CNC engraving machine user manual...
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Page 2: Table Of Contents
Contents 1.Product parameters 5.Connecting Wire 5.1 Connect he Limit Switch 2.Disclaimer 5.2 Connect the stepper motor 5.3 Connect the spindle motor 5.4 Connect the emergency stop switch 3.Accessory List 5.5 Connect the power supply 3.1 Mechanical Part List 3.2 Electrical Part List 6.Software Setup 3.3 Tools / Accessories Parts List 6.1 Driver Installation... -
Page 3: Product Parameters
4540 PLUS 1. Product parameters Overall size : 730 x 710 x 440mm （28.7 x 27.9 x 17.3 inch） Working area : 450 x 400 x 90mm （17.7 x 15.7 x 3.5 inch） Power supply : 48V 10.4A Stepping motor : 57 x 57 mm、... -
Page 4: Disclaimer
● it may cause malfunctions or damage to the machine. The CNC 4540 PLUS utilizes a high amp power supply. It is recommended that you do not plug the CNC Router into ● an extension cord, or power strip as it may damage the machine. -
Page 5: Accessory List
3. Accessory List 3.1 Mechanical Part List ① Base Assembly ② X-Z axis Gantry ③ 500w spindle motor assembly ④ 65mm front cleat ⑤ 65mm rear cleat ⑥ X-axis drag chains & ⑦ X-axis right side drag ⑧ X axis drag chain groove Y-axis drag chains chain groove fixing plate support plate... -
Page 6: Electrical Part List
⑮ Wire buckle ⑯ 6 x Wire clamp ⑬ Front Side Limit Switch ⑭ Rear Side Limit Switch ⑰ 4 x Clamp 3.2 Electrical Part List ⑱ USB Cable(1.5m) ⑲ USB Flash Dish(2G) ⑳ Control box ㉑ Power Cord ㉒ Offline Controller (Optional) - 04 -... -
Page 7: Tools / Accessories Parts List
3.3 Tools / Accessories Parts List ㉓ 4 x Clamp ㉔ Brush ㉖ Allen Wrench （3mm） ㉕ 2.5mm Screwdriver ㉗ Allen Wrench （4mm） ㉘ Allen Wrench （5mm） ㉙ 2 x Wrench （13mm/17mm） ㉚ Laser Fixing Plate ㉝ 2 x Double edge ㉛... -
Page 8: Screws / Other Part List
㊱ Z-probe ㊲ Spindle Connector ㊳ Laser Mount (33mm) ㉟ Collet(6.35mm) ㊴ 2 x Supporting blocks 3.4 Screws / Other Part List ㊵ 8 x M6*14 Screw ㊶ 4 x M5*14 Screw ㊷ 16 x M3*6 Screw ㊸ 4 x M4*16 Screw ㊹... -
Page 9: Installation Instructions
4. Installation Instructions 4.1 Install the X-Z axis Gantry What you will need？ ① Base Assembly ② X-Z axis Gantry ㉘ Allen Wrench （5mm） ㊴ 2 x Supporting blocks ㊵ 8 x M6*14 Screw 1. As shown in the figure, install the X-Z axis gantry to the bottom part, then adjust the alignment of the holes, and finally tighten the M6*14 screws with a 5mm hexagonal wrench. -
Page 10: Install The Spindle Motor
4.2 Install the spindle motor What you will need？ ③ 500w spindle motor assembly ㉗ Allen Wrench （4mm） ㉙ 2 x Wrench （13mm/17mm） ㉛ 1 x Engraving Bit Kit (Φ3.175mm/20°/0.1mm) ㊺ 4 x M5 Washer 1. First pass the M5 washer through the M5*14 screw, and then use a 4mm hex wrench to fix the spindle motor assembly on the Z-axis assembly with the M5*14 screw. -
Page 11: Install The Y-Axis Drag Chain Groove Fixing Plate
2. You can use 13mm and 17mm open end wrenches to loosen the nuts on the spindle motor, then insert the engraving bit into the chuck, and finally use 13mm and 17mm wrenches to tighten the nuts. ＋ 4.3 Install the Y-axis drag chain groove fixing plate What you will need？... -
Page 12: Install The X-Axis Drag Chain
As shown in the figure, use a 2.5mm screwdriver to fix the front, middle and rear drag chain channel fixing plates to the side plates with M3*6 screws. M3*6 Screw 4.4 Install the X-axis drag chain What you will need？ ⑥... - Page 13 1. As shown in the figure, first use a 2.5mm screwdriver to fix the towline slot fixing plate on the gantry frame with M3*6 screws. M3*6 Screw 2. As shown in the picture, use a 3mm hex wrench to fix the drag chain on the x-axis with M4*16 screws and M4*6 screws.
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Page 14: Install Y-Axis Limit Switch And Drag Chain
4.5 Install Y-axis limit switch and drag chain What you will need？ ⑥ X-axis drag chains & ⑬ Front Side Limit Switch ⑭ Rear Side Limit Switch ㉕ 2.5mm Screwdriver Y-axis drag chains ㉖ Allen Wrench （3mm） ㊷ 6 x M3*6 Screw ㊸... - Page 15 2. As shown in the picture, use a 3mm hexagon wrench to fix the drag chain on the y-axis with M4*16 screws and M4*6 screws. M4*16 Screw M4*6 Screw - 13 -...
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Page 16: Connecting Wire
5. Connecting Wire 12V Out 5V Out Spindle Motor 6 x Limit Switch Z-probe Offline Controller X-axis Stepper Motor USB Interface Y-axis Stepper Motor Laser Head Z-axis Stepper Motor Switch Y-axis Stepper Motor Power Cable - 14 -... -
Page 17: Connect He Limit Switch
5.1 Connect he Limit Switch Insert the X-axis limit switch cable (white wire), Y-axis limit switch cable (black wire) and Z-axis limit switch cable (yellow wire) into the X-axis limit switch port (white) and Y-axis limit switch port (white) of the control board respectively. Limit switch port (black) and Z-axis limit switch port (yellow). -
Page 18: Connect The Stepper Motor
5.2 Connect the stepper motor Insert the X-axis stepping motor cable (white terminal), the Y-axis stepping motor cable (black terminal) and the Z-axis stepping motor cable (yellow terminal) into the X-axis motor port (white terminal) on the control board respectively , Y axis motor port (black terminal) and Z motor port (yellow terminal). -
Page 19: Connect The Spindle Motor
5.3 Connect the spindle motor Connect one end of the spindle motor cable to the spindle extension cable (fixed with a connecting terminal, red to red, black to black), and then insert the other end of the spindle motor cable into the Spindle port of the control box, as shown in the figure: Black-Black Red-Red Note: If you want to use G code to control the spindle motor, then select Auto mode;... -
Page 20: Connect The Power Supply
5.5 Connect the power supply Connect the power cord to the power port of the control box, and then connect the other end to the power strip. - 18 -... - Page 21 Tips 1. Clamps Installation View 2. Install wire buckle What you will need？ ⑮ Wire buckle ㉖ Allen Wrench （3mm） ㊹ M4*6 Screw - 19 -...
- Page 22 As shown in the figure, first pass the washer through the M4*6 screw, then use the M4*6 screw to pass through the cable buckle, and finally tighten the M4*6 screw with a 3mm hexagonal wrench. 3. Install the clamp What you will need？ ⑯...
- Page 23 As shown in the picture, use double-sided tape to stick the wire clip tightly first, and finally glue the wire clip to the aluminum plate. 4. Operation steps for replacing the edge trimmer What you will need？ ④ 65mm front cleat ⑤...
- Page 24 (1) Remove the 52mm spindle clamp with a 4mm Allen key. M5*30 Screw (2) As shown in the picture, remove the 4 fixing screws of the original spindle base. M5 Washer - 22 - M5*14 Screw...
- Page 25 (3) Align the screws on both sides of the spindle clamp you purchased with the fixing holes, and tighten the screws on both sides. (4) Fix the 65mm edge trimmer on the spindle base, and tighten the spindle fixing screws. - 23 -...
- Page 26 3. Operation steps for replacing the laser module The first way: The 33x33mm laser module can be loaded into the 52mm spindle fixture through the laser conversion ring. 52mm Spindle Fixture laser conversion circle The second way: The 40x40mm laser module can be directly mounted on the 52mm spindle fixture. - 24 -...
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Page 27: Other Tips
The third method: 1. Use M3*16 screws and a 2.5mm wrench to install the laser adapter board and spacers on the laser module. 2. Fix the laser module on the Z-axis with thumb screws. Note: You can find the corresponding laser user manual on the U disk. 5. -
Page 28: Driver Installation
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Page 29: Open The Software
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Page 30: Software Connection
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Page 31: Test Project
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Page 33: Z Probe Setup
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Page 36: Off-Line Operation
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