Boardworks DIAMOND CUT Owner's Manual

Ski grinder

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D I A M O N D C U T S K I

G R I N D E R

OWNER'S MANUAL

2 0 2 4

( V e r s i o n : 2 . 1 )

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Summary of Contents for Boardworks DIAMOND CUT

Page 1 D I A M O N D C U T S K I G R I N D E R OWNER’S MANUAL 2 0 2 4 ( V e r s i o n : 2 . 1 )
Page 5: Trademark And Copyright Disclaimer
2024 Boardworks Gear Lab Inc. All rights reserved. This material, including without limitation all text, images, and design, is the property of Boardworks Gear Lab Inc. and is protected by copyright and other intellectual property laws. No part of this material may be reproduced, distributed, modified, or transmitted in any form or by any means, including photocopying, recording, or other electronic or mechanical methods, without the prior written permission of Boardworks Gear Lab Inc., except in the case of brief quotations embodied in critical reviews and certain other non-...
Page 6: Product Liability Disclaimer
English language version of this disclaimer and any translation thereof, the English language version shall prevail. For any questions or concerns regarding this disclaimer, please contact our customer support as detailed on our official website or in the provided documentation. © 2024 BOARDWORKS GEAR LAB INC. All rights reserved. (2024 Version 2.1)
Page 7: Operational Altitude Disclaimer
Electric Motor 's performance characteristics at higher altitudes and whether any adjustments or modifications are necessary to ensure safe and reliable operation. © 2024 BOARDWORKS GEAR LAB INC. All rights reserved. (2024 Version 2.1)
Page 8: Table Of Contents
Safety Guidelines for Machine Operation -------------------------------------------- 22 Safety Guidelines for Maintenance, Repair, and Fault Resolution --------------------------------------------------------------------- 22 Safety Protocols for Electrical System Work SAFETY & IDENTIFICATION LABELS ---------------------------------------------------------------------------------------- 23 © 2024 BOARDWORKS GEAR LAB INC. All rights reserved. (2024 Version 2.1)
Page 9 MAINTENANCE SCHEDULE CHECKLIST --------------------------------------------------------------------------------- 49 Maintenance Schedule Checklist ----------------------------------------------------------------------------------------------- 50 Daily Safety Checklist -------------------------------------------------------------------------------------------------- 51 Safety Data Sheets ------------------------------------------------------------------------ 55 Updated: January 1, 2024Wiring Diagram --------------------------------------------------------------------------------------------------- 56 Motor Data Sheets © 2024 BOARDWORKS GEAR LAB INC. All rights reserved. (2024 Version 2.1)
Page 10: Terms And Conditions Of Sale & Use
TERMS and CONDITIONS OF SALE & USE BOARDWORKS GEAR LAB inc. (the “Seller”) offers its products to the purchaser (the “Purchaser”) with the terms, conditions, and notices as follows. The following terms and conditions apply to all sales and uses. Please review this information carefully. These terms and conditions include limited warranties and disclaimers of liabilities.
Page 11: Payment Terms Policy
• In the event of a dispute or discrepancy regarding an invoice, please notify Boardworks Gear Lab Inc. within 10 days of receiving the invoice. Boardworks Gear Lab Inc. will investigate the issue and provide a resolution within a reasonable timeframe.
Page 12: 21-Day Return Policy
21-DAY RETURN POLICY At Boardworks Gear Lab, we strive to ensure you are completely satisfied with your purchase. If for any reason you are not happy with your order, you can return it within 21 days of the delivery date, subject to the following terms and conditions:...
Page 13: Warranty
This warranty is effective for all Products purchased on or after January 1, 2023. By purchasing and using the Diamond Cut Ski Grinder, Customer acknowledges and agrees to abide by the terms and conditions of this warranty statement. This warranty gives Customer specific legal rights, and Customer may also have other rights which vary from jurisdiction to jurisdiction.
Page 14: Technical Specifications
Compatibility: Alpine, Nordic, Touring, and • Grinding Angle Adjustment Range: NA Telemark. Control Panel • Electric Motor Power Supply: On/Off Warranty • Pump Power Supply: On/Off • 24 month limited Warranty © 2024 BOARDWORKS GEAR LAB INC. All rights reserved. (2024 Version 2.1)
Page 15: Safety Instructions
Indicates a potentially hazardous situation, which, if not avoided, could result in death or significant injury. Indicates a potentially hazardous situation, which, if not avoided, could result in minor or moderate injury. © 2024 BOARDWORKS GEAR LAB INC. All rights reserved. (2024 Version 2.1)
Page 16: General Safety
19. EACH AND EVERY TIME, CHECK FOR DAMAGED PARTS PRIOR TO USING THE TOOL. Carefully check all guards to see that they operate properly, are not damaged, and perform their intended © 2024 BOARDWORKS GEAR LAB INC. All rights reserved. (2024 Version 2.1)
Page 17: Electrical Safety
REPLACE A DAMAGED OR WORN CORD IMMEDIATELY. This tool is intended for use on a circuit that has an electrical receptacle as shown in FIGURE A. It shows a 3-wire electrical plug and electrical receptacle that FIG. B FIG. A © 2024 BOARDWORKS GEAR LAB INC. All rights reserved. (2024 Version 2.1)
Page 18: Specific Safety Instructions
** The use of an adapter in Canada is not acceptable. SPECIFIC SAFETY INSTRUCTIONS Safety is of utmost importance when operating the Diamond Cut Ski Grinder. This section outlines a comprehensive set of safety precautions to ensure a secure working environment and protect both you and the equipment.
Page 19: Workspace Setup And Ventilation
1. Keep Hands Clear: Avoid placing hands or any body parts near moving components during operation. Proper Grip: Ensure the skis are held securely and balanced before starting the grinding process. © 2024 BOARDWORKS GEAR LAB INC. All rights reserved. (2024 Version 2.1)
Page 20: Emergency Stop Procedures
2. Quick Power Disconnect: Know how to quickly disconnect the power supply to the machine if an emergency arises. Authorized Personnel and Training 1. Authorized Operators: Only trained and authorized individuals should operate the Diamond Cut Ski Grinder. 2. Training: Ensure all operators are trained in the machine's operation, safety protocols, and emergency procedures.
Page 21: Operator Safety Guidelines
Shut down and lock-out the machine if necessary. 6. Never leave the machine unattended during operation. 7. Disconnect the mains plug before each relocation or machine intervention. 8. Avoid operating the machine near flammable sources. © 2024 BOARDWORKS GEAR LAB INC. All rights reserved. (2024 Version 2.1)
Page 22: Safety Guidelines For Maintenance, Repair, And Fault Resolution
By diligently adhering to these safety precautions, you contribute to a safe and controlled operating environment for the Diamond Cut Ski Grinder. Prioritizing safety ensures not only your well-being but also the longevity of the equipment and the quality of ski tuning results.
Page 23: Safety & Identification Labels
Located on the right side of Cover/Guard. WARNING LABEL Located on the right side of grinder, under the Cover/Guard. WARNING LABEL Located on the top Cover/Guard nearest the Grinding Cylinder © 2024 BOARDWORKS GEAR LAB INC. All rights reserved. (2024 Version 2.1)
Page 24: Machine Overview
COVER / GUARD HOUR METER GRINDING CYLINDER FRONT OF MACHINE PUMP ON/OFF SUPRESSION BRUSH MOTOR ON/OFF FLANGE BEARINGS EMULSION TANK DRAIN VALVE DRIVE BELT MOTOR REAR OF MACHINE © 2024 BOARDWORKS GEAR LAB INC. All rights reserved. (2024 Version 2.1)
Page 25: Contents Of Package
Packing Peanuts are made from organic starch and will decompose in water leaving no toxic waste. 4. Report any shipping damage to both the shipping company and BOARDWORKS GEAR LAB. Take photographs for any insurance claims. Photos should include all (6) sides of the shipping carton, packing materials, and areas of damage to the machine.
Page 26: Installation
THE MACHINE MUST NOT BE PLUGGED IN AND THE POWER SWITCH MUST BE IN THE OFF POSITION UNTIL NOTED IN THE ASSEMBLY. © 2024 BOARDWORKS GEAR LAB INC. All rights reserved. (2024 Version 2.1)
Page 27: Assembly
Plug the power cord into any standard North American power receptacle (NEMA 5-15P two-pole with ground pin). The grinder draws approximately 7.5 amps at startup, and 3.5 amps during normal operation. c. DO NOT bypass the ground pin. © 2024 BOARDWORKS GEAR LAB INC. All rights reserved. (2024 Version 2.1)
Page 29: Operation
Figure 5: Hour Meter (DC-HM) OPERATION Efficiently operating the Diamond Cut Ski Grinder requires a systematic approach and a solid understanding of its features. This section provides step-by-step instructions to guide you through the © 2024 BOARDWORKS GEAR LAB INC. All rights reserved. (2024 Version 2.1)
Page 30: On/Off Switches
A video is also available, online at: www.boardworksgearlab.com/videos. On/Off Switches The Diamond Cut Ski Grinder has two ON/OFF switches. The right switch controls the Electric Motor. The left switch controls the Pump. PUMP MOTOR...
Page 31: Grinding Tips
Remember, safety is paramount. Always wear appropriate personal protective equipment (PPE) as outlined in the user manual. If you are new to using the Diamond Cut Ski Grinder, seeking guidance and training from experienced individuals before operating the equipment on your own.
Page 32: Maintenance & Cleaning
MAINTENANCE & CLEANING Proper maintenance and cleaning are essential to ensure the longevity and consistent performance of your Diamond Cut Ski Grinder. This section provides guidance on maintaining and caring for your equipment to achieve optimal results. Turn the Motor and Pump switches OFF and disconnect the plug from the outlet prior to adjusting or maintaining the machine.
Page 33: Drive-Belt Tension
Brush Reattach power supply. Drive-Belt Tension a. Inspect drive Drive-Belt for signs of wear, cracking, or tension loss. Replace worn or damaged Drive-Belt promptly to maintain proper operation. © 2024 BOARDWORKS GEAR LAB INC. All rights reserved. (2024 Version 2.1)
Page 34 Disconnect Power: When not in use, disconnect the power supply to the machine to prevent accidental activation. d. Secure Storage: Store the ski grinder in a dry, covered area away from direct sunlight, extreme temperatures, and moisture to prevent deterioration. © 2024 BOARDWORKS GEAR LAB INC. All rights reserved. (2024 Version 2.1)
Page 35: Troubleshooting
TROUBLESHOOTING The Diamond Cut Ski Grinder is designed for reliable operation, but occasional issues may arise. This section provides guidance on identifying and resolving common problems to ensure smooth and effective ski tuning. Potential Issues & Solutions 1. Uneven Grinding: If the ski base is not evenly ground (assuming no operator error), clean and check the Grinding Cylinder for damage or wear.
Page 36 Suppression Brush will disperse the Emulsion across the Grinding Cylinder. See Adjust Spray Nozzle. TOP COLLAR – FIXED POSITION SCREEN CENTER COLLAR – ADJUSTABLE ARC BOTTOM COLLAR – FIXED POSITION Figure 9: Image courtesy RainBird.com. © 2024 BOARDWORKS GEAR LAB INC. All rights reserved. (2024 Version 2.1)
Page 37: When To Seek Assistance
Contact Information for Support & Service In the event of questions, concerns, or the need for technical support or service for your Diamond Cut Ski Grinder, you can reach out to our support team. We are committed to providing timely assistance to ensure the optimal performance and satisfaction of your ski tuning equipment.
Page 38: Speed Brush
10) Detach remaining Shaft Assembly from Grinder Box (DC-1B). 11) Remove both Flange Bearings from the Shaft. 12) Loosen setscrews and remove two Shaft Collars (DC-3) from Shaft. © 2024 BOARDWORKS GEAR LAB INC. All rights reserved. (2024 Version 2.1)
Page 39 Refer to this video on correct installation: https://www.youtube.com/watch?v=2n1dqS35mRU 12) Insert Shaft Collar and place Grinding Box Cover/Guard (DC-1B) over Shaft and set into place. Do not tighten setscrew. © 2024 BOARDWORKS GEAR LAB INC. All rights reserved. (2024 Version 2.1)
Page 40 21) Adjust Pump location and install Filter (DC-15). 22) Fill with clean Emulsion (DC-E). 23) Refer to the TROUBLESHOOTING: Potential Issues & Solutions #4, and/or ASSEMBLY instructions. © 2024 BOARDWORKS GEAR LAB INC. All rights reserved. (2024 Version 2.1)
Page 43: Parts List
2 - 1/2” Flat Washers 3/4 HP 1750 RPM TEFC, NEMA Frame 56 Electric Motor M754C 115/230 Volt AC Electric Motor 5/8” Shaft 40X20mm Neodymium DC-MAG Magnet Magnet or similar. © 2024 BOARDWORKS GEAR LAB INC. All rights reserved. (2024 Version 2.1)
Page 44 4.75" x 1” A Belt Pully B Industrial Pulley Accu-Link Adjustable 152 cm V-Belt DC-12 V-Belt (60”) 1/2-Inch, A Type, Sicce Syncra Silent Multifunction Pump DC-13 Pump Model: 0.5 – 185us GPH © 2024 BOARDWORKS GEAR LAB INC. All rights reserved. (2024 Version 2.1)
Page 45 Carlon Two gang PVC DC-19 2-Gang Box device box Model # FSEB2-050 Decora Leviton Decora Single DC-20 Switch Pole Switch Hubbell 5127-0 2-Gang Weatherproof DC-21 Switch Cover Cover, Vertical, Decorator, Gray © 2024 BOARDWORKS GEAR LAB INC. All rights reserved. (2024 Version 2.1)
Page 46 CARLON Nylon cord grip DC-22 NPT X 3/8” grey fitting 3/8 in. Model # CGC-038 CARLON PVC unthreaded strain relief DC-23 Strain Relief 1/2 in. fitting Model # SRC-050 © 2024 BOARDWORKS GEAR LAB INC. All rights reserved. (2024 Version 2.1)
Page 47 SB2) 1 x Guard (DC-1C) 1 x Shaft 23” (DC-223) 2 x 1" Galvanized Collar (DC-3) 1 x Key (DC-10A) 3 x 1/4"x1/2” Nut & Bolt set (DC-SB3) © 2024 BOARDWORKS GEAR LAB INC. All rights reserved. (2024 Version 2.1)
Page 50: Daily Safety Checklist
Daily Safety Checklist Prioritizing safety is paramount when operating the Diamond Cut Ski Grinder. Use this safety checklist to ensure that all necessary precautions are taken before, during, and after each operation. 1. PERSONAL PROTECTIVE EQUIPMENT (PPE): Safety goggles / face shield...
Page 51: Safety Data Sheets
Storage: Store in a well-ventilated place. Keep container tightly closed. Store locked up. Disposal: Dispose of contents/container in accordance with local/regional/national regulations. © 2024 BOARDWORKS GEAR LAB INC. All rights reserved. (2024 Version 2.1)
Page 52: Section 3: Composition/Information On Ingredients
Prevent further leakage or spillage if safe to do so. DO NOT let product enter drains. Methods for Containment and Cleaning Up: Soak up with inert absorbent material and dispose of as hazardous waste. Keep in suitable, closed containers for disposal. 2024 BOARDWORKS GEAR LAB INC. Tous droits réservés. (2024 Version 2.1)
Page 53: Section 7: Handling And Storage
Stable under recommended storage conditions. Possibility of Hazardous Reactions: No data available Conditions to Avoid: Heat, flames, and sparks. Incompatible Materials: Strong oxidizing agents. Hazardous Decomposition Products: Carbon oxides, sulfur oxides. 2024 BOARDWORKS GEAR LAB INC. Tous droits réservés. (2024 Version 2.1)
Page 54: Section 11: Toxicological Information
Safety, Health, and Environmental Regulations/Legislation Specific for the Mixture: This product has been classified in accordance with the hazard criteria of the Hazardous Products Regulation (HPR) and the SDS contains all the information required by the HPR. 2024 BOARDWORKS GEAR LAB INC. Tous droits réservés. (2024 Version 2.1)

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Dc-754c-01