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Summary of Contents for AVZ SolidSky
- Page 1 Manual SolidSky Assembly & Installation Manual V.08...
- Page 2 * * A T T E N T I O N * * AVZ Group cannot be held liable for any errors that may occur in this manual, nor for any adverse consequences arising from the use of this manual.
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Page 3: Table Of Contents
SolidSky installation........ -
Page 5: General Information
General information General information... -
Page 6: Basic Dimensions
Basic dimensions Projection Width SolidSky Width: Min. 800 mm Max. 4000 mm Projection: Min. 1000 mm Max. 3000 mm Up to 2000 mm always uses a motor with a torque of 20 Nm. Number of supports: 2 pieces per side guide. -
Page 7: Determining The Cutting Sizes
Determining the cutting sizes Picture Description Formula Number Cutting size (mm) Top cover Width - 6 mm Bottom cover Width - 6 mm Front profile Width - 145 mm Somfy width - 113.5 mm Steel tube 78 ASA width - 112.5 mm Side guide Projection - 140 mm Plastic guide... -
Page 8: Side Guide Supports
Side guide supports Side guide support 50 high UNLESS OTHERWISE SPECIFIED: FINISH: DEBURR AND DO NOT SCALE DRAWING REVISION BREAK SHARP DIMENSIONS ARE IN MILLIMETERS SURFACE FINISH: EDGES TOLERANCES: LINEAR: ANGULAR: NAME SIGNATURE DATE TITLE: DRAWN CHK'D APPV'D MATERIAL: DWG NO. - Page 9 Side guide support for coupled system 50 high DEBURR AND UNLESS OTHERWISE SPECIFIED: FINISH: DO NOT SCALE DRAWING REVISION DIMENSIONS ARE IN MILLIMETERS BREAK SHARP SURFACE FINISH: EDGES TOLERANCES: LINEAR: ANGULAR: NAME SIGNATURE DATE TITLE: DRAWN CHK'D APPV'D MATERIAL: DWG NO.
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Page 11: Solidsky Assembly
SolidSky assembly SolidSky assembly... -
Page 12: Preparation Of Profiles
Preparation of profiles Preparation of profiles Cut the profiles to size using the table on page 7... -
Page 13: Assembly Of Fabric Roller
Assembly of fabric roller Attaching the fabric to the fabric roller Slide the fabric cords into the fabric and slide the fabric into the fabric slot. If necessary, use silicone spray to allow the fabric to slide more easily into the fabric slot. - Page 14 Assembly of fabric roller Fastening of plastic mounting plate Fasten the bearing pin to the plastic mounting plate using two M6 x 12 mm screws (countersunk head/cross- head) and place it in the fabric roller as shown in the picture. Fastening of plastic mounting plate Fasten the plastic mounting plate to the motor using two Somfy screws.
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Page 15: Assembly Of Front Profile
Assembly of front profile Fitting of plastic seal Cut the plastic seal to the same length as the front profile and slide it into the front profile as shown in the picture. Attaching of front profile to fabric Slide the fabric with the fabric cord into the front profile as shown in the picture. - Page 16 Assembly of front profile Installation of end caps Install the end caps onto the guide blocks using two 3.5 x 32 mm self-tapping screws (countersunk head/ cross-head) on both sides of the front profile. Installation of end caps Install the other parts of the end caps onto the guide blocks using two 3.5 x 16 mm self-tapping screws (countersunk head/cross-head) on both sides of the front profile.
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Page 17: Assembly Of Casing
Assembly of casing Drilling of holes for casing supports Drill the 6 mm holes on the left and right-hand side. Then only drill the 9 mm hole in the top cover on the side where the mo- tor cable runs through the top cover. 69 mm 43 mm 11 mm... - Page 18 Assembly of casing Fitting of fabric roller in top cover Fit the fabric roller into the top cover as shown in the picture. Lead the motor cable through the 9 mm hole in the top cover. Mounting of bottom cover Hook the bottom cover into the top cover as shown in the picture.
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Page 19: Assembly Of Side Guides
Assembly of side guides Drilling of side guides Drill 7 mm holes into the side guides to fasten the casing supports. Position the holes on the drill line and 27 mm from the ends of the side guides. 27 mm ATTENTION! There are left-handed and right-handed side guides. - Page 20 Assembly of side guides Fitting of plastic guides Slide the plastic guides into the side guides as shown in the picture. Make sure that the inlet funnels of the plastic guides are on the same side as the holes drilled in step 5.0. Fitting of gas springs Install the gas springs on the other side of the side guides as shown in the picture and fasten them with 3.5 x 16 mm self-drilling screws...
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Page 23: Solidsky Installation
SolidSky installation SolidSky installation... -
Page 24: Installation Of Casing
Installation of casing Preparing assembly Before mounting the SolidSky assess whether the existing construction is suitable. Mount the Solidsky flat and perpendicular, check if this is the case by measuring angled. Fitting of casing Slide the casing into the side guides as shown in the picture. -
Page 25: Solidsky Installation
150 mm from the rear of the top cover. 150 mm Fitting of SolidSky Install the SolidSky onto the supports using M6 hexagonal nuts and M6 retaining washers. ATTENTION! Above the 2000 mm projection, 3 supports per side guide. - Page 26 SolidSky installation Tensioning of fabric Run the front profile downwards (pull the front profile to keep the fabric taut) and fasten the gas spring tensioners to the front profile using two M5 x 35 mm Allen screws (cylinder head). Refer to the enclosed motor manufacturer's manual for adjustment of the motor endpoints.
- Page 29 Appendices Appendices...
- Page 32 SolidSky Assembly & Installation Manual V.08 AVZ-GROUP Kanaaldijk 11 • 5683 CR Best • The Netherlands T +31 499 328 600 E verkoop@avz.nl...
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