Polaris RZR Trail S 1000 MD 2023 Owner's Manual For Maintenance And Safety

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2023

For Maintenance and Safety

OWNER'S

MANUAL

RZR Trail S 1000 MD/Tractor/Zugmaschine

Read this manual carefully. It contains important safety

information. This is an adult vehicle only.

Operation is prohibited for those under 16 years of age.

WARNING

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Summary of Contents for Polaris RZR Trail S 1000 MD 2023

Page 1 2023 For Maintenance and Safety OWNER’S MANUAL RZR Trail S 1000 MD/Tractor/Zugmaschine WARNING Read this manual carefully. It contains important safety information. This is an adult vehicle only. Operation is prohibited for those under 16 years of age.
Page 2 Failure to follow the safety precautions could result in serious injury or death. For videos and more information about a safe riding experience with your Polaris vehicle, scan this QR Code® with your smartphone or visit: www.polaris.com/en-us/safety/...
Page 3 2023 RZR Owner’s Manual RZR Trail S 1000 MD RZR Trail S 1000 Tractor RZR Trail S 1000 Zugmaschine...
Page 4 Unless noted, trademarks are the property of Polaris Industries Inc. Recreational Off-Highway Vehicle Association® and ROHVA® are registered trademarks of the Recreational Off-Highway Vehicle Association. WALKER EVANS RACING® is a registered trademark of Walker Evans Enterprises Incorporated. Tread Lightly® is a registered trademark of the United States Department of Agriculture.
Page 5 WELCOME Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for the latest news, new product introductions, upcoming events, career opportunities and more. Here at POLARIS we proudly produce an exciting line of utility and recreational products.
Page 6 SAFETY SYMBOLS AND SIGNAL WORDS The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. DANGER DANGER indicates a hazardous situation which, if not avoided, WILL result in death or serious injury.
Page 7: Table Of Contents
Specifications ....135 Polaris Products ....141 Troubleshooting .
Page 9: Introduction
INTRODUCTION INTRODUCTION IMPORTANT INFORMATION WARNING Failure to follow the warnings contained in this manual can result in severe injury or death. This vehicle is not a toy and can be hazardous to operate. This vehicle handles differently than other vehicles. A collision or rollover can occur quickly, even during routine maneuvers, if you fail to take proper precautions.
Page 10: Declaration Of Conformity
INTRODUCTION DECLARATION OF CONFORMITY...
Page 11 INTRODUCTION ORV CERTIFICATE OF PRE-DELIVERY INSPECTION IMPORTANT It is recommended that the owner of this vehicle receive a completed Certificate of Pre-Delivery Inspection form. If you did not receive this form (or a similar version to the sample below), consult your authorized dealer to obtain one.
Page 12 Additionally, read the product safety labels on the vehicle and follow all rules and regulations concerning the operation of this vehicle in your area. POLARIS recommends anyone who will be operating this vehicle to take a training course. ROHVA® (Recreational Off-Highway Vehicle Association®) provides both an online safety e-course and a hands-on safety course.
Page 13: Near-Field Communication (Nfc)
(IF EQUIPPED) Some Polaris vehicles come equipped with a near-field communication (NFC) chip. The NFC chip is embedded in the Polaris emblem located at the front of the vehicle and seamlessly connects you to a digital platform of vehicle information and tools. See your dealer for more information.
Page 14: Vehicle Identification Numbers
Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a POLARIS key blank (using your key number) and mating it with one of your existing keys. The ignition switch must be replaced if all keys are lost.
Page 15: Safety
• Reduce the effectiveness of occupant protection systems, including the seatbelts and the Rollover Protective Structure (ROPS). • Make it illegal to own or operate your vehicle. POLARIS-authorized spark arresters, mufflers, and emissions control components are mandatory for ownership or operation in many areas.
Page 16 POLARIS recommends that you supervise younger drivers. Set rules and put limits on how, when, and where they are allowed to use this vehicle. For example, young drivers may need to have an adult in the vehicle with them and not be allowed to drive with their friends in the vehicle.
Page 17 SAFETY PREPARE VEHICLE FOR THE RIDE Before starting off, always perform the Pre-Ride Inspection. Failure to inspect and verify that the vehicle is in safe operating condition increases the risk of an accident, which can lead to serious injury or death. ITEM REMARK REFERENCE...
Page 18 SAFETY ITEM REMARK REFERENCE Seat Belts Check length of belt for page 45 damage, check latches for proper operation Exhaust Inspect spark arrester page 109 and clean if needed. – Vehicle Debris Remove grass, leaves, and other flammable material or debris, especially near the exhaust system.
Page 19: Specification
Improper tire maintenance can lead to loss of control and an accident, which could result in serious injury or death. To reduce your risk of injury: • Maintain POLARIS recommended tire pressure. Check pressure before operating. Even if your vehicle has only been driven a short distance, the tire pressure readings can become higher.
Page 20 Use shatterproof goggles or a shatterproof helmet face shield. Such protective eyewear may reduce the risk of foreign material getting in your eyes and help prevent loss of vision. POLARIS recommends wearing approved Personal Protective Equipment (PPE) that have markings indicating they are designed to standards such as: •...
Page 21 SAFETY Always stay completely inside the vehicle and hold the steering wheel or hand holds. Body parts outside of the vehicle can be struck by passing objects or crushed during a rollover. Do not put any part of your body outside of the vehicle for any reason.
Page 22: Driving Guidelines
SAFETY DRIVING GUIDELINES Drive responsibly. This vehicle is not a toy and can be hazardous to operate. This vehicle has higher ground clearance and other features to handle rugged terrain. It can be overturned in situations where some other vehicles may not. Abrupt maneuvers or aggressive driving, even on flat, open areas, can cause loss of control, rollovers, severe injury or death.
Page 23 Watching someone else go over a jump or go airborne does not mean you can safely do so. Polaris cannot determine whether any jump you may encounter is appropriate for this vehicle. Any jump, even a small one, could be poorly maintained, designed, or not suitable for this vehicle and may cause serious injury or death.
Page 24 While it may be legal locally to drive on some public roads in specific parts of the country, your vehicle was not designed or certified as an on-road motor vehicle. Polaris does not support public road use except as may be necessary to cross-roads designated for connecting off highway vehicle trail segments.
Page 25 SAFETY Riding near wooded areas or brush Use extra caution when operating near trees, particularly when operating on narrow trails. Tree branches or brush can be driven into the cab striking or stabbing occupants. Riding in snow Always keep the brake and accelerator pedals free of snow and ice. Apply the brakes frequently to prevent ice or snow accumulation on the brake pads which can reduce brake performance.
Page 26 After any crash, rollover, or other accident, have a POLARIS dealer inspect the vehicle for possible damage, including seat belts, ROPS, brakes, suspension, and steering systems.
Page 27 SAFETY Operating, Idling, Or Parking Near Combustible Materials Engine, exhaust, and other vehicle components can be very hot during and after use. Do not idle or park the vehicle over anything that could contact the exhaust system and catch on fire, such as tall grass, weeds, brush, leaves, debris, or other tall ground cover.
Page 28: Towing A Rzr
SAFETY TOWING WARNING Towing improperly can alter vehicle handling and may cause loss of control or brake instability. This RZR vehicle can tow vehicles ONLY of equal or lesser size and weight. When towing a disabled RZR vehicle, place the disabled vehicle’s transmission in neutral.
Page 29: Hot Exhaust Systems
Always seek safe shelter when lightning is imminent and keep a safe distance from powerlines. For more information about safety, contact an authorized POLARIS dealer or visit the POLARIS web site at www.polaris.com. FORESTRY APPLICATION AND CROP SPRAYING This vehicle does not have a Falling Objects Protective Structure (FOPS).
Page 30: Safety Labels And Locations
If any label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement. Replacement safety labels are provided by POLARIS at no charge.
Page 31: General Alert
SAFETY MD MODELS ONLY GENERAL ALERT WARNING Always read the owner’s manual. Never allow anyone under 16 years of age to operate this vehicle. Never use alcohol or drugs before or while driving or riding. This vehicle is not approved for on-road operation.
Page 32 SAFETY TRACTOR MODELS ONLY GREASING POINTS ALERT (7185156) Lubricate as recommended. Read owner’s manual. JACKING POINTS ALERT (7184992) Jacking positions are located beneath the vehicle’s center points. Read the owner’s manual. HOT EXHAUST WARNING Do not touch hot exhaust system components.
Page 33 SAFETY TRACTOR AND ZUGMASCHINE MODELS ONLY GENERAL ALERT WARNING Always read the owner’s manual. Never allow anyone under 16 years of age to operate this vehicle. Never use alcohol or drugs before or while driving or riding. This vehicle is approved for on-road operation.
Page 34 Read your owner’s manual. Keep body parts away from belt. INTAKE ALERT (7185975) Use a Polaris approved air filter. The use of a non-Polaris approved air filter may cause engine damage. Before installing filter ensure there is no dirt or debris in the clean side of the intake tube.
Page 35 SAFETY LOAD / TIRE PRESSURE / PASSENGER ALERT (7190778) Never carry passengers in cargo box. Passengers can be thrown off. This can cause serious injury or death. Read owner’s manual. Never carry or transport fuel on this vehicle. Label Location: In the cargo box. RZR S RZR S4 Maximum Cargo...
Page 37: Features And Controls
FEATURES AND CONTROLS FEATURES AND CONTROLS COMPONENT LOCATIONS  Cargo Box  ROPS Frame  Fuel Tank Cap  Radiators  Cab Doors  Mirrors  Steering Wheel  Tie-Downs (4 corners)  Throttle Pedal  Brake Pedal  Gear Selector ...
Page 38: Auxiliary Outlets
FEATURES AND CONTROLS SWITCHES   Hazard Switch Ignition Switch   AWD Switch 12V Accessory Outlet  Instrument Cluster AUXILIARY OUTLETS The vehicle is equipped with one or more 12-volt accessory outlets. One outlet is on the dash, a second outlet (if equipped) is in the rear passenger area.
Page 39: Horn Switch
FEATURES AND CONTROLS IGNITION SWITCH / LIGHT SWITCH Use the ignition switch to start the engine and to turn the lights on or off. The key can be removed from the switch when it is in the OFF position. Turn the key to the OFF position to stop the engine. Electrical circuits are OFF.
Page 40: Turn Signal Lever
FEATURES AND CONTROLS TURN SIGNAL LEVER Before turning, activate a turn signal to alert others of your intentions. Check turn signal lamps before each ride. The key must be in the ON position to activate the turn signals.  Move the turn signal lever downward to signal a left turn.
Page 41: Electronic Power Steering (Eps)
EPS has shut down. If the light remains on after starting the engine, the EPS system is inoperative. See your POLARIS dealer, or another qualified person, as soon as possible for repair. Continued operation could result in permanent damage to the EPS unit and increased steering effort.
Page 42: Seat Adjustments
FEATURES AND CONTROLS SEAT ADJUSTMENTS The driver’s seat is equipped with an adjustment lever and adjustment knob for optimal spacing. • Pull the adjustment lever to the left to move the seat forward or rearward. Once released, the lever will lock into place. •...
Page 43: Seat Removal
FEATURES AND CONTROLS SEAT REMOVAL 1. Pull up on the seat latch lever located under the rear edge of the seat. 2. Tilt the seat forward. 3. Lift the seat upward to remove it from the vehicle. 4. Reverse this procedure to reinstall the seat. Make sure the seat tabs at the front edge of the seat slide under the seat retainer bar.
Page 44 FEATURES AND CONTROLS HOOD  Remove the hood to access the radiator pressure cap and coolant overflow  bottle  1. Turn the hood fasteners 1/4 turn. 2. Grasp the upper hood edge and pull upward to disengage the fasteners. 3.
Page 45: Passenger Hand Hold
FEATURES AND CONTROLS PASSENGER HAND HOLD Always adjust the hand hold to a comfortable position for your passenger before operating. Make sure the adjustment pin and retainer are securely installed after making adjustments.   1. Remove the retainer from the end of the adjustment pin 2.
Page 46: Service Access Panels
FEATURES AND CONTROLS FUEL CAP  The fuel tank filler cap is located on the right-hand side of the vehicle near the passenger seat. To close, tighten the fuel cap until it clicks twice. When refueling, always use unleaded gasoline with a minimum pump octane number of 87 R+M/2 octane.
Page 47: Cab Doors
POLARIS dealer or qualified person. SEAT BELTS This POLARIS vehicle is equipped with seat belts for all riders. Always make sure the seat belts are secured for the operator and all passengers before riding. The driver’s seat belt is equipped with a seat belt interlock. Vehicle speed will be limited to 24 km/h (15 MPH) if the seat belt is not secured.
Page 48: Seat Belt Inspection
If any damage is found, or if the seat belt does not operate properly, have the seat belt system checked and/or replaced by an authorized POLARIS dealer or other authorized person. 4. To clean dirt or debris from the seat belts, sponge the straps with mild soap and water.
Page 49: Gear Selector
Do not attempt to shift gears with engine speed above idle or while the vehicle is moving. Maintaining shift linkage adjustment is important to assure proper transmission function. Your POLARIS dealer or qualified person can assist in resolving any shifting problems. NOTICE Do not attempt to shift the transmission while the vehicle is moving or damage to the transmission could result.
Page 50: Brake Pedal
FEATURES AND CONTROLS BRAKE AND THROTTLE PEDALS BRAKE PEDAL  Depress the brake pedal to slow or stop the vehicle. Apply the brakes while starting the engine. THROTTLE PEDAL  Push the throttle pedal down to increase engine speed. Spring pressure returns the pedal to the rest position when released.
Page 51 FEATURES AND CONTROLS PARK BRAKE LEVER (IF EQUIPPED) Always apply the service brakes before engaging or releasing the park brake. To help prevent the vehicle from rolling, set the park brake when parking the vehicle. When the park brake is set and the park brake indicator is illuminated, engine speed is limited.
Page 52: Rollover Protective Structure (Rops)
ROLLOVER PROTECTIVE STRUCTURE (ROPS) The Rollover Protective Structure (ROPS) on this vehicle meets OECD Code 4 rollover performance requirements. Always have your authorized POLARIS dealer thoroughly inspect the ROPS if it ever becomes damaged in any way. No device can assure occupant protection in the event of a rollover. When used with seat belts and cab nets or doors, the ROPS helps prevent occupants from being ejected from the vehicle.
Page 53: Engaging Awd
FEATURES AND CONTROLS ENGAGING AWD The AWD switch may be turned on or off while the vehicle is moving. Initially, the vehicle's electronic system will not enable the AWD until the engine RPM is below 3100. Once enabled, the AWD remains enabled until the AWD switch is turned off.
Page 54 FEATURES AND CONTROLS LOCKING/UNLOCKING THE REAR DIFFERENTIAL (IF EQUIPPED) NOTICE Damage to the differential can occur if it is engaged while the vehicle is traveling at high speeds or while the rear wheels are spinning. Slow the vehicle to nearly stopped before engaging the differential. Locking the differential in slippery or low traction conditions helps improve traction.
Page 55 FEATURES AND CONTROLS HITCHES (TRACTOR / ZUGMASCHINE MODELS ONLY) WARNING Whenever the vehicle is towing, always stay clear of the area between the vehicle and the towed object. Failure to do so may result in serious injury or death. REAR HITCH CERTIFICATION LABEL The hitch certification label is located on the hitch bar.
Page 56 FEATURES AND CONTROLS REAR HITCH COMPONENT SPECIFICATIONS Maximum Dynamic Force (D) 10,2 kN Approval # E20 55R-01 4430 HITCH REMOVAL / INSTALLATION   1. To remove the hitch (if equipped), remove the cotter pin and hitch pin   Remove the hitch, then reinstall the hitch pin and secure the cotter pin ...
Page 57: Instrument Cluster
FEATURES AND CONTROLS INSTRUMENT CLUSTER NOTICE High water pressure may damage components. Wash the vehicle by hand or with a garden hose using mild soap. Certain products, including insect repellents and chemicals, will damage the speedometer lens and other plastic surfaces.
Page 58 FEATURES AND CONTROLS SPEEDOMETER The speedometer displays vehicle speed in either miles per hour (MPH) or kilometers per hour (km/h). TACHOMETER The tachometer displays engine speed in revolutions per minute (RPM). MODE AND TOGGLE BUTTONS Press and hold the MODE button to enter or exit the settings menu.
Page 59: Indicator Lamps
ON position. If the light remains on, the EPS system is inoperative. See your EPS Warning POLARIS dealer, or other qualified person, as (if equipped) soon as possible for repair. Continued operation could result in permanent damage to the EPS unit and increased steering effort.
Page 60 FEATURES AND CONTROLS LAMP INDICATES CONDITION The seat belt lamp illuminates whenever the Seat Belt vehicle is in ignition state and the driver’s seat belt is not fastened. This lamp illuminates when the headlamp switch High Beam is set to high beam. This lamp illuminates when the park brake is Park Brake engaged.
Page 61 FEATURES AND CONTROLS LAMP INDICATES CONDITION Cruise Control Before using the cruise control, read the safety Engaged (if and operation procedures. equipped) Not applicable. Performance Limited (if equipped)
Page 62: Rider Information Center
Service A flashing wrench symbol alerts the operator that the preset  Indicator service interval has been reached. Your POLARIS dealer can provide scheduled maintenance. See page 65 for resetting instructions. Fuel Gauge The segments of the fuel gauge show the level of fuel in the ...
Page 63 FEATURES AND CONTROLS MODE INFORMATION DISPLAYS The rider information center contains three areas that display mode information. Description Area 1 Modes Engine Temperature Temperature of engine coolant Vehicle Speed Speed of vehicle Tachometer Engine speed (RPM) Description Area 2 Modes Odometer The odometer records and displays the distance traveled by the vehicle.
Page 64: Backlight Color
FEATURES AND CONTROLS ACCESSING MENUS AND OPTIONS GAUGE SETTINGS MENU Press and release the MODE button to cycle through the Area 1 modes until the desired default mode displays. See the Mode Information Displays section for details. Press and hold the MODE button to enter the settings menu. The OPTIONS screen will display for a few seconds.
Page 65: Backlight Brightness
FEATURES AND CONTROLS BACKLIGHT BRIGHTNESS The information center backlight can be set to either blue or red. 1. Press and hold the MODE button to enter the settings menu. 2. Press either toggle button to cycle to the “BL LEVEL” option. Press MODE to select.
Page 66: Trip Meter
FEATURES AND CONTROLS DISPLAY UNITS (STANDARD/METRIC) 1. Press and hold the MODE button to enter the settings menu. 2. Press either toggle button to cycle to the desired “UNITS” option (distance, temperature or volume). Press MODE to select. 3. Press either toggle button to cycle to the desired setting. 4.
Page 67: Programmable Service Interval
FEATURES AND CONTROLS PROGRAMMABLE SERVICE INTERVAL The service interval counter is programmed to 25 hours at the factory. As hours of engine operation increase, the counter decreases. The wrench icon will flash for about 10 seconds when the counter reaches zero (0), and each time the key is turned on thereafter, until the counter is reset.
Page 68 3. If a PIN has already been set, enter PIN. If not, you will be prompted to enter a new one. NOTICE If PIN is lost or displaced please contact your Polaris dealer for assistance. 4. To enter PIN, follow these steps: Reference the image shown above: Press the MODE button.
Page 69 FEATURES AND CONTROLS 5. To require a PIN for your vehicle to start, select “REQUIRE PIN TO START” from the Advanced Menu using the following steps: Reference the image shown above: Press the MODE button. Toggle the Up/Down buttons to view “ON” or “OFF”. Press the MODE button to select and return to the Advanced Menu.
Page 70: Engine Error Codes
FEATURES AND CONTROLS ENGINE ERROR CODES The error screen displays only when the CHECK ENGINE indicator is on or when it goes on and off during one ignition cycle. Error codes are not stored. When the key is turned OFF, the code and message is lost, but will reappear if the fault reoccurs after restarting the engine.
Page 71: Operation
OPERATION OPERATION VEHICLE BREAK-IN ENGINE AND DRIVETRAIN BREAK-IN 1. Fill the fuel tank with the recommended fuel. See the Refueling section for details. Always exercise extreme caution whenever handling fuel. 2. Check the oil level. See the Oil Check section for details. Add the recommended oil as needed to maintain the oil level in the safe operating range.
Page 72 OPERATION PVT BREAK-IN (CLUTCHES / BELT) A proper break-in of the clutches and drive belt will ensure a longer life and better performance. If a belt fails, always clean any debris from the duct and from the engine compartment. STANDARD BREAK-IN Drive at slower speeds for the first 50 miles (80 km) of operation.
Page 73: Starting The Engine
OPERATION OPERATING GUIDELINES STARTING THE ENGINE NOTICE Operating the vehicle immediately after starting could cause engine damage. Allow the engine to warm up for several minutes before operating the vehicle. 1. Position the vehicle on a level surface outdoors or in a well- ventilated area. 2.
Page 74: Driving In Reverse
OPERATION DRIVING IN REVERSE WARNING Before shifting into reverse, use extra care to make sure the area is clear of people or obstacles. When it’s safe to proceed, back slowly. Follow these precautions when operating in reverse: 1. Always check for obstacles or people behind the vehicle. 2.
Page 75 OPERATION FUEL WARNING Gasoline and gasoline vapor is highly flammable and explosive. Refuel outdoors or in a well ventilated area free of any source of flame or sparks, including pilot lights from water heaters, furnaces, or clothes dryers. To avoid fires and explosions, follow these precautions when refueling.
Page 76 OPERATION WARNING Gasoline can expand while inside the tank. To avoid fires and explosions, do not overfill the tank. Allow room for gasoline to expand inside the tank by leaving the tank neck empty. • Use only 91 octane (or higher) unleaded fuel (minimum pump octane number of 91 R+M/2) •...
Page 77: Emission Control Systems
Do not modify the engine, intake or exhaust components, as doing so may affect compliance with governmental noise level requirements. SPARK ARRESTER Your POLARIS vehicle has a spark arrester that was designed for on-road and off-road operation. It is required that this spark arrester remain installed and functional when the vehicle is operated.
Page 79: Maintenance
MAINTENANCE MAINTENANCE ELEVATING THE VEHICLE FOR SERVICE Some service procedures require that the vehicle be elevated. Before proceeding, remember to: • Always position the vehicle on a firm, level surface before elevating. • Only use an appropriate sized lift or jack. •...
Page 80: Periodic Maintenance Chart
Inspect, clean, lubricate, adjust and replace parts as necessary. When inspection reveals the need for replacement parts, use genuine POLARIS parts available from your POLARIS dealer. Record maintenance and service in the Maintenance Log at the end of the manual.
Page 81 MAINTENANCE MAINTENANCE CHART TABLES Perform these operations more often for vehicles subjected to severe use. Have an authorized POLARIS dealer or other qualified person perform these services. WARNING Improperly performing the procedures marked with a “D” could result in component failure and lead to serious injury or death. Have an authorized POLARIS dealer or other qualified person perform these services.
Page 82 MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS HOURS CLNDR (MILES) Inspect; clean Air filter, Daily often; replace as pre-filter needed Air box Drain deposits Daily sediment tube when visible Check coolant Daily Coolant level Inspect; clean Daily PVT intake often Power Inspect daily;...
Page 83: Maintenance Interval
MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS HOURS CLNDR (MILES) Inspect; cycle key to pressurize fuel Fuel System Monthly 25 H pump; check lines and fittings for leaks and abrasion Check Battery Monthly 25 H terminals; clean; (250) test Lubricate all General fittings, pivots,...
Page 84 MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS HOURS CLNDR (MILES) Inspect for leaks 1600 Oil lines, and loose 50 H (1000) fasteners fittings Inspect; adjust; 1600 Drive belt 50 H replace as (1000) needed Spray Suppression 1600 Clean regularly 50 H Valances (if (1000)
Page 85 MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS HOURS CLNDR (MILES) Inspect; clean 1600 Radiator 100 H 12 M external (1000) surfaces 1600 Cooling Hoses Inspect for leaks 100 H 12 M (1000) 1600 Engine Inspect 100 H 12 M (1000) mounts Exhaust...
Page 86 Inspect periodically; adjust when adjustment parts are replaced Adjust as Headlight aim needed XU – Perform these procedures more often for vehicles subjected to severe use. D – Have an authorized POLARIS dealer or other qualified person perform these services.
Page 87: Lubrication Recommendations
MAINTENANCE LUBRICATION RECOMMENDATIONS Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart section, or more often under severe use, such as wet or dusty conditions. Items not listed in the chart should be lubricated at the general lubrication interval.
Page 88 MAINTENANCE  Middle Prop Shaft Grease Fitting  Rear Prop Shaft Grease Fitting  Rear Stabilizer Bar Grease Fitting  Front Stabilizer Bar Grease Fitting...
Page 89: Engine Oil
(-18 °C) to (+49 °C) 10W-50 4-Cycle Oil Oil may need to be changed more frequently if POLARIS oil is not used. Do not use automotive oil. Follow the manufacturer's recommendations for ambient temperature operation. Part numbers can be found in the POLARIS Products chapter.
Page 90: Oil Check
MAINTENANCE OIL CHECK Always check the oil when the engine is cold. If the engine is hot when the oil is checked, the level will appear to be overfull.   Access the oil filter and oil check dipstick through the engine access panel located behind the seats.
Page 91: Oil And Filter Change
MAINTENANCE OIL AND FILTER CHANGE Always change the oil and filter at the intervals outlined in the Periodic Maintenance Chart section. Always change the oil filter whenever changing oil. Access the oil check dipstick and oil filter through the engine access panel located behind the seats.
Page 92 MAINTENANCE 14. Remove the dipstick. Wipe it dry with a clean cloth. 15. Reinstall the dipstick completely. Remove the dipstick and check the oil level. 16. Add oil as necessary to bring the level to the upper mark on the dipstick. Do not overfill.
Page 93: Transmission (Main Gearcase)
MAINTENANCE TRANSMISSION (MAIN GEARCASE) Always check and change the fluid at the intervals outlined in the Periodic Maintenance Chart section. Refer to the Gearcase Specifications Chart section for recommended lubricants, capacities and torque specifications. FLUID CHECK The fill plug is located on the rear of the gearcase. Maintain the fluid level so that it is even with the bottom thread of the fill plug hole.
Page 94: Fluid Change
MAINTENANCE FLUID CHANGE The drain plug is located on the bottom of the gearcase. Access the drain plug through the drain hole in the skid plate. 1. Remove the fill plug. 2. Place a drain pan under the drain plug. 3.
Page 95 MAINTENANCE DEMAND DRIVE UNIT (FRONT GEARCASE) Always check and change the fluid at the intervals outlined in the Periodic Maintenance Chart. Refer to the Gearcase Specifications Chart section for recommended lubricants, capacities and torque specifications. DEMAND DRIVE FLUID CHECK  The fill plug is located on the bottom right side of the demand drive unit.
Page 96 MAINTENANCE DEMAND DRIVE FLUID CHANGE The demand drive drain plug is located on the bottom of the gearcase. 1. Remove the fill plug. 2. Place a drain pan under the drain plug. 3. Remove the drain plug. Allow the fluid to drain completely. 4.
Page 97: Gearcase Specification Chart
MAINTENANCE GEARCASE SPECIFICATION CHART Use of other fluids may result in improper operation of components. See the POLARIS Products section for part numbers. DRAIN FILL PLUG PLUG GEARCASE LUBRICANT CAPACITY TORQUE TORQUE Transmission 1200 ml 14-19 Nm 14-19 Nm (Main Gearcase (40.5 oz.)
Page 98: Spark Plug Gap / Torque
0.7 - 0.8 mm NOTICE Using non-recommended spark plugs can result in serious engine damage. Always use POLARIS-recommended spark plugs or their equivalent. Refer to the Specifications section for details. Spark plug condition is indicative of engine operation. The spark plug firing end condition should be read after the engine is warmed up and the vehicle is driven at higher speeds.
Page 99: Spark Plug Condition
MAINTENANCE 4. Using the spark plug wrench provided in the tool kit, remove the plugs by rotating them counterclockwise. 5. Reverse the procedure for spark plug installation. Torque to specification. SPARK PLUG CONDITION NORMAL PLUG The normal insulator tip is gray, tan or light brown. There will be few combustion deposits.
Page 100 MAINTENANCE FUSE / RELAY CENTER If the engine stops or will not start, if the power steering stops working (if equipped), or if you experience other electrical failures, a fuse may need replacement. Locate and correct any short circuits that may have caused the blown fuse, then replace the fuse.
Page 101 MAINTENANCE LABEL VALUE FUNCTION REAR FOG LIGHT 5A Fuse Rear Fog Light FLASHER 10A Fuse Flasher TRACTOR MODELS ONLY LABEL VALUE FUNCTION TRACTOR 10A Fuse Horn, Turn Light Signal, EPS Wake-up, Start Solenoid, AWD Switch, Front Position Light, Accent Light TRAILER 10A Fuse Trailer Position Light, Trailer...
Page 102: Cooling System
ADDING OR CHANGING COOLANT POLARIS recommends the use of POLARIS Antifreeze 50/50 Premix. This antifreeze is already premixed and ready to use. Do not dilute with water. See the Polaris Products section for the part numbers.
Page 103 MAINTENANCE RADIATOR COOLANT LEVEL / CHANGING COOLANT This procedure is required only if the cooling system has been drained for  maintenance and/or repair. If the overflow bottle has run dry, the level in the radiator should also be inspected. CAUTION Escaping steam can cause burns.
Page 104: Overflow Bottle Coolant Level
5. Reinstall the cap. If coolant must be added often, or if the overflow bottle runs completely dry, there may be a leak in the system. Have the cooling system inspected by your POLARIS dealer or authorized person.
Page 105 • See your dealer or other qualified service person as recommended in the owner’s manual and on safety labels. • This PVT system is intended for use on POLARIS products only. Do not install it in any other product. • Always make sure the PVT housing is securely in place during operation.
Page 106 MAINTENANCE BELT REPLACEMENT / DEBRIS REMOVAL WARNING Failure to remove ALL debris when replacing the belt could result in vehicle damage, loss of control and severe injury or death. If a belt fails, always clean any debris from the duct and from the clutch and engine compartments when replacing the belt.
Page 107 MAINTENANCE 3. Remove the clutch cover screws and open the clutch cover. (It does not have to be removed from the vehicle.) Remove all debris wrapped in and around the PVT system. Use the shock/clutch tool from the tool kit to slightly open the sheaves to aid in debris removal and belt installation.
Page 108: Pvt Drying
6. Allow the engine RPM to settle to idle speed. Apply the brakes. Shift the transmission to the lowest available range. 7. Test for belt slippage. If the belt slips, repeat the process. 8. Your vehicle requires service as soon as possible. Your POLARIS dealer or authorized person can assist.
Page 109: Filter Systems
MAINTENANCE FILTER SYSTEMS INTAKE PRE-FILTERS (IF EQUIPPED) Inspect the engine pre-filter before each use of the vehicle to ensure adequate air flow. If necessary, remove the pre-filter and clean with soapy water. Dry with low pressure compressed air. Periodically inspect the clutch (PVT) air intake for debris and clean as needed to ensure adequate air flow.
Page 110 7. Reinstall the air filter (if clean) or install a new air filter (if soiled). Do not attempt to clean the air filter. NOTICE Use of a non-POLARIS-approved air filter may cause engine damage. Always use a POLARIS-approved replacement filter. Please see your POLARIS dealer or authorized person.
Page 111: Spark Arrester
MAINTENANCE SPARK ARRESTER WARNING Failure to heed the following warnings while servicing the spark arrester could result in serious injury or death. • Do not perform clean-out immediately after the engine has been run, as the exhaust system becomes very hot. Serious burns could result from contact with the exhaust components.
Page 112 MAINTENANCE BRAKES WARNING Operating the vehicle with a spongy brake pedal can result in loss of braking, which could cause an accident resulting in severe injury or death. Never operate the vehicle with a spongy-feeling brake pedal. The front and rear brakes are hydraulic disc type brakes activated by the brake pedal.
Page 113: Brake Inspection
MAINTENANCE BRAKE INSPECTION WARNING Do not apply WD-40® or any petroleum product to brake discs. These types of products are flammable and may also reduce the friction between the brake pad and caliper. 1. Check the brake system for fluid leaks.
Page 114: Brake Fluid
Inspect the level of the brake fluid before each operation. If the fluid level is low add DOT 4 brake fluid only. See the Polaris Products section for the part numbers. Change the brake fluid every two years and any time the fluid becomes...
Page 115: Suspension Settings
MAINTENANCE SUSPENSION SETTINGS WALKER EVANS RACING® SHOCKS (IF EQUIPPED) The factory setting is appropriate for nearly all riding conditions. If desired, the suspension may be adjusted to maintain vehicle clearance height when carrying loads. To adjust the preload, do the following: 1.
Page 116 MAINTENANCE WALKER EVANS RACING® SHOCK COMPRESSION ADJUSTMENT (IF EQUIPPED) The compression damping clicker knob is located at the top of the shock reservoir. 1. Turn the clicker clockwise to increase compression damping. 2. Turn the clicker counter-clockwise to decrease compression damping. FACTORY PRELOAD SETTINGS Setting Compression Damping...
Page 117 • Never operate the vehicle on the highest or second highest preload settings without a total combined payload in the vehicle of 204 kg (450 lbs.) or more. Payload includes the driver, passenger, POLARIS-approved accessories and cargo. Never exceed the stated load capacity for the vehicle.
Page 118 MAINTENANCE FOX® SHOCKS (IF EQUIPPED) Spring Preload Adjustment The factory setting is appropriate for nearly all riding conditions. If desired, the suspension may be adjusted to maintain ground clearance when carrying additional weight. To adjust the preload, do the following: 1.
Page 119 Full clockwise position (0 clicks) WARNING Uneven adjustment may cause poor handling of the vehicle, which could result in an accident. Always adjust both the left and right spring preloads equally or have your POLARIS dealer/authorized person perform the adjustments.
Page 120: Tire Tread Depth
Cracking of the tread and sidewall rubber and/or deformation is evidence of aging. Tires should be inspected for aging before use. If signs of aging or damage are found, see your Polaris dealer or other qualified person for assistance.
Page 121: Axle And Wheel Nut Torque Specifications
MAINTENANCE AXLE AND WHEEL NUT TORQUE SPECIFICATIONS Inspect the following items occasionally for tightness, and if they've been loosened for maintenance service. Do not lubricate the stud or the lug nut. Front and Rear 162.7 N⋅m Lug Nut (Aluminum Wheels) (120 ft.
Page 122: Wheel Installation
Always ensure that all nuts are torqued to specification. Do not service axle nuts that have a cotter pin installed. See your POLARIS dealer or authorized person. Right rear wheel shown (type varies by model).
Page 123: Headlight Replacement
MAINTENANCE LIGHTS Headlight and taillight lenses become dirty during normal operation. Clean all lights frequently to ensure a clear field of vision as well as visibility to other vehicles. LED LAMPS If an LED headlamp appears to have moisture or fogging inside the lens, disconnect the wiring harness from the headlamp(s) for a few days to allow the moisture to clear out.
Page 124: Headlight Beam Adjustment
MAINTENANCE HEADLIGHT BEAM ADJUSTMENT The headlight beam can be adjusted slightly upward or downward and to the left or right. NOTICE Rider weight must be included on the seat while performing this procedure. 1. Position the vehicle on a level surface. The headlight should be approximately 25 ft.
Page 125: Vehicle Immersion
MAINTENANCE 5. Include the weight of a rider on the seat while performing this step. Observe the headlight aim. As a starting point, the most intense part of the headlight beam should be 2 inches (5 cm) below the mark on the wall. Adjust to operator preference.
Page 126: Steering Wheel Inspection
3. There should be 20-25 mm (0.8-1.0”) of freeplay. 4. If there is excessive freeplay or strange noises, or if the steering feels rough or “catchy,” have the steering system inspected by an authorized POLARIS dealer or other qualified personnel.
Page 127: Battery Removal
If you do not drive the vehicle for more than TWO WEEKS, Polaris recommends using a BatteryMINDer® 2012 AGM - 2 AMP charger (PN 2415548), which can...
Page 128 MAINTENANCE  Polaris provides a charging accessory with your vehicle that allows easy  connection to the battery through the 12V auxiliary outlet , located on the dash. During charging, place the charger outside of the vehicle and protect it from moisture.
Page 129: Battery Installation
Whenever the vehicle is not used for a period of three months or more, recharge the battery about once a month to make up for normal self-discharge (see the Battery Charging section for details), or use a POLARIS battery trickle charger, which can be left connected during the storage period. Battery trickle chargers will automatically charge the battery if voltage drops below a pre-determined point.
Page 130: Cleaning And Storage
Certain products, including insect repellents and chemicals, will damage plastic surfaces. Do not allow these types of products to contact the vehicle. The best and safest way to clean your POLARIS vehicle is with a garden hose and a pail of mild soap and water.
Page 131: Polishing The Vehicle
• Labels and decals • Electrical components and wiring • Air intake components If warning and safety labels are damaged, contact your POLARIS dealer for free replacement. Grease all zerk fittings immediately after washing. Allow the engine to run for a while to evaporate any water that may have entered the engine or exhaust system.
Page 132: Polishing Tips
STABILIZE THE FUEL 1. Fill the fuel tank. 2. Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel Stabilizer or equivalent fuel treatments or stabilizers. Follow the instructions on the container for the recommended amount. Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from pistons, rings, valves and exhaust systems.
Page 133: Inspect And Lubricate
6. If POLARIS fuel system additive is not used, fuel tank, fuel lines, and injectors should be completely drained of gasoline. 7. Reinstall the spark plug caps to the spark plugs.
Page 134: Removal From Storage
4. Check all the points listed in the Daily Pre-Ride Inspection section. Tightness of the bolts, nuts and other fasteners should be checked by an authorized POLARIS dealer or other qualified service facility. 5. Lubricate at the intervals outlined in the Periodic Maintenance Chart section.
Page 135: Transporting The Vehicle
Secure or remove all cargo, and inspect the unit for loose parts prior to transport. 6. Always tie the frame of the POLARIS vehicle to the transporting unit securely with suitable straps or rope. Do not attach tie straps to the front control arm bolt pockets.
Page 137: Specifications
SPECIFICATIONS SPECIFICATIONS RZR S 1000 MD AND ZUGMASCHINE Dry Weight 597 kg Test GVW - Rollover Protection 1043 kg per OECD Code 4 System (ROPS) Rear Cargo Box Capacity 136 kg Hitch Tongue Capacity 68 kg Unbraked Trailer Mass 358 kg Braked Trailer Mass 1340 kg Maximum Weight Capacity...
Page 138 Rear Suspension Independent double a-arm with 33.5 cm of travel Lubrication System Wet Sump Driving System Type Automatic POLARIS Variable Transmission EPS: Lockable Differential Shift Type Dual Range P/R/N/L/H Tires / Tire Pressure - Front 27x9-12 / 69 kPa Tires / Tire Pressure - Rear...
Page 139 SPECIFICATIONS Weighted Seat Vibration 0.046 m/s² Level** *uncertainty of noise measurements: 3 dB **uncertainty for vibration measurements: N/A m/s² Noise emission values are determined according to Annex F of EN 16990:2020. Vibration values are determined according to Annex G of EN 16990:2020. The measured noise and vibration values are for stationary vehicles, noise and vibration values during operation/traveling in foreseeable normal use of the vehicles are not significantly different.
Page 140 SPECIFICATIONS RZR TRAIL S 1000 TRACTOR Gross Vehicle Weight 893 kg Dry Weight 587.8 kg Test GVW - Rollover Protection 1043 kg per OECD Code 4 System (ROPS) Rear Cargo Box Capacity 136 kg Rear Hitch Tongue Capacity 75 kg Rear Hitch Towing Capacity 830 kg on ground level Maximum Braked Trailer Mass...
Page 141 Rear Suspension Independent double a-arm with 33.5 cm of travel Lubrication System Wet Sump Driving System Type Automatic POLARIS Variable Transmission EPS: Lockable Differential Shift Type Dual Range P/R/N/L/H Tires / Tire Pressure - Front 27x9-12 / 69 kPa Tires / Tire Pressure - Rear...
Page 142 SPECIFICATIONS OUTPUT GEAR RATIOS OUTPUT GEAR RATIOS Rear High Gear 10.73 Low Gear 18.77 Reverse 20.41 Front (including front drive) Non-EPS High Gear 13.71 11.88 Low Gear 23.94 20.74 Reverse 26.07 22.59 Drive Ratio - Front 3.82 3.31 CLUTCHING Please see your authorized dealer for clutching specifications CARBON DIOXIDE EMISSIONS CO2 Emissions: 1011 g/kWh* *This CO2 measurement results from testing over a fixed test cycle under...
Page 143: Polaris Products
POLARIS PRODUCTS POLARIS PRODUCTS LUBRICANTS / SERVICE PRODUCTS PART NUMBER DESCRIPTION Engine Lubricant 2870791 Fogging Oil — 12 fl oz (355 mL) Aerosol 2876244 PS-4 Full Synthetic 5W-50 4-Cycle Oil — 1 qt (0.95 L) 2876245 PS-4 Full Synthetic 5W-50 4-Cycle Oil — 1 gal (3.8 L) 2878920 PS-4 Extreme Duty Synthetic 10W-50 4-Cycle Oil —...
Page 144: Part Number Description
U-Joint Grease — 3 fl oz (89 mL) Cartridge 2871551 U-Joint Grease — 14 fl oz (414 mL) Cartridge 2871329 Dielectric Grease (Nyogel®) Additives / Miscellaneous 2871326 Carbon Clean 2870652 Fuel Stabilizer 2872189 DOT 4 Brake Fluid 2871956 Loctite® 565 Thread Sealant 2830438 POLARIS Battery Trickle Charger...
Page 145: Troubleshooting
TROUBLESHOOTING TROUBLESHOOTING DRIVE BELT WEAR / BURN POSSIBLE CAUSE SOLUTION Driving onto a pickup or Use low range during loading. tall trailer in high range Starting out going up a Use low range. See the Low Range section for steep incline details.
Page 146: Possible Cause
TROUBLESHOOTING POSSIBLE CAUSE SOLUTION Poor engine Check for fouled plugs or foreign material in gas performance tank or fuel lines. See your dealer. Slippage from failure to Always warm up the belt by operating below 30 mph (48 km/h) for 1 miles (1.5 km) and for 5 miles warm up belt (8 km) or more when temperature is below freezing.
Page 147: Engine Turns Over, Fails To Start
TROUBLESHOOTING ENGINE TURNS OVER, FAILS TO START POSSIBLE CAUSE SOLUTION Out of fuel Refuel Clogged fuel filter See your dealer Water is present in fuel Drain the fuel system and refuel Old or non-recommended fuel Replace with fresh recommended fuel Fouled or defective spark plugs Inspect plugs and replace if necessary...
Page 148: Engine Backfires
TROUBLESHOOTING ENGINE BACKFIRES POSSIBLE CAUSE SOLUTION Out of fuel Refuel Weak spark from spark plug Inspect, clean and/or replace spark plugs Incorrect spark plug gap or heat Set gap to specs or replace plugs range Old or non-recommended fuel Replace with fresh recommended fuel Incorrectly installed spark plug wires See your dealer...
Page 149: Engine Runs Irregularly, Stalls, Or Misfires
SOLUTION Fouled or defective spark plugs Inspect, clean and/or replace spark plugs Worn or defective spark plug wires Your POLARIS dealer or qualified person can assist Incorrect spark plug gap or heat Set gap to specs or replace plugs range...
Page 150: Engine Stops Or Loses Power
TROUBLESHOOTING ENGINE STOPS OR LOSES POWER POSSIBLE CAUSE SOLUTION Out of fuel Refuel Kinked or plugged fuel tank vent line Inspect and replace or filter Water is present in fuel Replace with new fuel Fouled or defective spark plugs Inspect, clean and/or replace spark plug Worn or defective spark plug wires See your dealer...
Page 151: Diagnostic Codes
TROUBLESHOOTING DIAGNOSTIC DISPLAY CODE DEFINITIONS Open Load: There is a break in the wires that lead to the item listed in the chart (injector, fuel pump, etc.), or the item has failed. Short-to-Ground: The wire is shorted to ground between the electronic control unit and the item listed in the chart.
Page 152 TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION Intake Air Data Valid But Above Normal Temperature Sensor Operational Range - Most Severe Level Voltage Above Normal, Or Shorted To High Source Voltage Below Normal, Or Shorted To Low Source Barometric Pressure Voltage Above Normal, Or Sensor Shorted To High Source Voltage Below Normal, Or...
Page 153 TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION Data Valid But Below Normal Operating Range - Least Severe Level Data Valid But Below Normal Operational Range - Most Severe Level Data Erratic, Intermittent Or Incorrect Voltage Above Normal, Or Shorted To High Source Voltage Below Normal, Or Shorted To Low Source Data Valid But Below Normal...
Page 154 TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION Starter Solenoid Voltage Above Normal, Or Driver Circuit Shorted To High Source Voltage Below Normal, Or Shorted To Low Source Current Below Normal Or Open Circuit Knock Sensor 1 Data Valid But Below Normal Operational Range - Most Severe Level Fan Relay Driver 1071...
Page 155 TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION Voltage Below Normal, Or Shorted To Low Source Current Below Normal Or Open Circuit Fuel Pump Module Abnormal Frequency Or Pulse Errors Width Or Period Voltage Below Normal, Or Shorted To Low Source 3056 Oxygen Sensor Data Erratic, Intermittent Or Bank 1 Sensor 1 Incorrect...
Page 156 TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION 65591 Cylinder 1 Misfire Mechanical System Not Responding Or Out Of Adjustment Cylinder 2 Misfire Mechanical System Not 65592 Responding Or Out Of Adjustment ETC Accelerator Data Erratic, Intermittent Or 65613 Position Sensor Incorrect Outputs 1 & 2 Correlation Fuel Pump Abnormal Frequency Or Pulse...
Page 157 TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION Voltage Below Normal, Or Shorted To Low Source Current Below Normal Or Open Circuit Oxygen Sensor Data Erratic, Intermittent Or 520209 Heater 1 Incorrect Voltage Above Normal, Or Shorted To High Source Voltage Below Normal, Or Shorted To Low Source Current Below Normal Or Open Circuit...
Page 158 TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION Throttle Body Condition Exists 520280 Control - Limp Home Position Check Failed Throttle Body Condition Exists 520281 Control - Mechanical Stop Adaptation Failure Throttle Body Condition Exists 520282 Control - Repeated Adaptation Failed Throttle Body Voltage Above Normal, Or 520283 Control...
Page 159 TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION ECU ADC Fault - No Condition Exists 520306 Load ECU ADC Fault - Condition Exists 520307 Voltage Accelerator Sensor Condition Exists 520308 Sync Fault - Sensor Diff Exceeds Limit ECU Fault - ICO Condition Exists 520309 ECU Fault - Condition Exists...
Page 160 TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION Intercooler Pump 520496 Voltage Above Normal, Or Driver Circuit Shorted To High Source Voltage Below Normal, Or Shorted To Low Source Current Below Normal Or Open Circuit Wideband Oxygen Current Below Normal Or Open 520612 Sensor Bank 1 Circuit Sensor 1 Pumping...
Page 161 TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION Steering Torque Full Condition Exists 520224 Failure EPAS Inverter Data Valid But Above Normal Temperature Operational Range - Most Severe 520225 Data Valid But Above Normal Operating Range - Severe 520226 EPAS Data Erratic, Intermittent Or Incorrect Communications Receive Data Error...
Page 162 TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION Vehicle Speed Implausible Received Vehicle Speed has Errors Engine Speed Engine Speed Too High Received Engine Speed has Errors Battery Voltage Too High Battery Voltage Too Low...
Page 163 TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION Position Encoder Loss of SPI Communication 520228 Error Encoder Variance Error EPS Software Error Manufacturing CRC Error 520229 Boot Count Error ICS Communication Loss of CAN between EPS and 520230 Instrument Cluster EPAS Power Save 5 minute time out 520231 ECU Memory...
Page 164 TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION Suspension Control Module Vehicle Speed Data Drifted High Sensor Data Drifted Low Transmission Data Erratic, Intermittent Or Requested Range Incorrect Data 516098 Suspension Mode Data Erratic, Intermittent Or Switch Input Incorrect Voltage Above Normal, Or Shorted To High Source Voltage Below Normal, Or Shorted To Low Source...
Page 165 TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION 516110 Shock Valve Power Voltage Above Normal, Or Supply Relay Driver Shorted To High Source Voltage Below Normal, Or Shorted To Low Source Absolute Shock Root Cause Not Known 516111 Current Error - Front Left Absolute Shock Root Cause Not Known 516112...
Page 166 TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION Abnormal Update Rate 516116 CAN Message PGN 65382 CAN Message PGN Abnormal Update Rate 516117 65396 CAN Message PGN Abnormal Update Rate 516118 65314 SW Version & HW Data Erratic, Intermittent Or 516119 Version Mismatch Incorrect CAN Message PGN Abnormal Update Rate...
Page 167 TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION 516126 System Voltage Data Valid But Above Normal Operational Range - Most Severe Level Data Valid But Below Normal Operational Range - Most Severe Level Voltage Above Normal, Or Shorted To High Source Voltage Below Normal, Or Shorted To Low Source Data Valid But Above Normal Operating Range - Moderately...
Page 169: Limited Warranty
This warranty is transferable to another owner during the warranty period through a POLARIS dealer, but any such transfer will not extend the original term of the warranty. The duration of this warranty may vary by international region based upon local laws and regulations.
Page 170: Warranty Coverage And Exclusions
WARRANTY COVERAGE AND EXCLUSIONS LIMITATIONS OF WARRANTIES AND REMEDIES This POLARIS limited warranty excludes any failures that are not caused by a defect in material or workmanship. THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN. This warranty also does not cover acts of God, accidental damage, normal wear and tear, abuse or improper handling.
Page 171: Lubricants And Fluids
MATERIALS, COMPONENTS, OR PRODUCTS. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY. POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION, WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT, NEGLIGENCE, OR OTHER TORT OR OTHERWISE.
Page 172: How To Obtain Warranty Service
If you purchase from a private party: If you purchase a POLARIS product from a private party, to be kept and used outside of the country in which the product was originally purchased, all warranty coverage will be denied. You must nonetheless register your product under your name and address with a local POLARIS dealer in your country to ensure that you receive safety information and notices regarding your product.
Page 173: Exported Products
IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCATION. This policy does not apply to products that have received authorization for export from POLARIS. Dealers may not give authorization for export. You should consult an authorized dealer to determine this product's warranty or service coverage if you have any questions.
Page 175: Maintenance Log
MAINTENANCE LOG MAINTENANCE LOG MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / OR HOURS COMMENTS...
Page 177 3-Point Seat Belt ..... . . 45 7-Way Trailer Connector ... . . 54 Declaration of Conformity .
Page 178 Hot Liquid Warning ....29 Polaris Products ..... . 141 Lightning and Powerlines .
Page 179 PVT Drying ......106 Spark Plug Removal and Replacement ......96 Specifications - MD and Zug Models .
Page 180 Wheel Removal......119...
Page 182 For your nearest Polaris dealer, visit www.polaris.com Polaris Sales Europe Sarl Place de l’Industrie 2 1180 Rolle Switzerland Part No. 9940781 R.01 06.2022...

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