Related Manuals for pilotair TFD 6
Summary of Contents for pilotair TFD 6
- Page 1 Pilot TFD6-220 Refrigerated Compressed Air Treatment System REFRIGERATED AIR DRYERS TFD 6-220 User’s Maintenance & Spare Parts Manual TFD 6 – 220 P a g e...
- Page 2 Should you experience any trouble, or for further information, please do not hesitate to contact Best Regards, PILOT AIR COMPRESSORS https://www.pilotair.com.au/ Phone: 1300 667 579 Email: service@pilotair.com.au / spares@pilotair.com.au TFD 6 – 220 P a g e...
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Page 3: Table Of Contents
Connection to the compressed air system Electrical connections Condensate drain Start-up Preliminary operation First start-up Start-up and shut down Technical data TFD 6 — 120 TFD 150 — 220 Technical description Control panel Operation Flow diagram Refrigerating compressor Condenser Filter dryer... - Page 4 Maintenance operation on the refrigeration circuit Dismantling of the dryer Attachments Exploded views — List of components Electric diagrams — List of components Dryers dimensions 9.1.1 TFD 6 - 10 9.1.2 TFD 15 - 22 9.1.3 TFD 30 9.1.4 TFD 45 9.1.5...
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Page 5: Identification Plate
The warranty will be immediately voided in case of even small changes or alterations to the dryer. To require repairs during the warranty period, the data reported on the identification plate must be notified. TFD 6 – 220 P a g e... -
Page 6: Safety Rules
[1] Experienced and trained personnel familiar with national and local codes, capable to perform the needed activities, identify and avoid possible dangerous situations while handling, installing, using and servicing the machine. Ensuring compliance to all statutory regulations TFD 6 – 220 P a g e... -
Page 7: Warnings
The dried air cannot be used for breathing purposes or for operations leading to direct contact with foodstuff. This dryer is not suitable for the treatment of dirty air or of air containing solid particles. TFD 6 – 220 P a g e... -
Page 8: Instructions For The Use Of Pressure Equipment According To Ped Directive 2014/68/Eu
8. Do not apply weights or external loads on the vessel or its connecting piping. TAMPERING, MODIFICATION AND IMPROPER USE OF THE PRESSURE EQUIPMENT ARE FORBIDDEN. Users of the equipment must comply with all local and national pressure equipment legislation in the country of installation. TFD 6 – 220 P a g e... -
Page 9: Installation
90%. Should the stocking time exceed 12 months, please contact the manufacturer. The packaging materials are recyclable. Dispose of material in compliance with the rules and regulations in force in the destination country. TFD 6 – 220 P a g e... -
Page 10: Installation Site
The dryer does not require attachment to the floor surface. Do not block, even partially, ventilation grid. Avoid any possible re-circulation of the exhaust cooling air. Protect the dryer from air drafts or forced cooling air conditions. TFD 6 – 220 10 | P a g e... -
Page 11: Installation Layout
Type B installation is suggested when the air consumption can consistently change with peak values highly exceeding the flow rate of the compressors. The capacity of the tank must be sized in order to compensate eventual instantaneous demanding conditions (peak air consumption). TFD 6 – 220 11 | P a g e... -
Page 12: Correction Factors
Installation 4.5 Correction factors TFD 6 – 220 12 | P a g e... -
Page 13: Connection To The Compressed Air System
Therefore, we recommend to use connecting pipes able to insulate the dryer from possible vibrations originating from the line (flexible hoses, vibration damping fittings, etc.). CAUTION: PIPING THE DRYER, INLET/OUTLET CONNECTIONS MUST BE SUPPORTED AS SHOWN IN THE DIAGRAM. FAILING WILL RESULT IN DAMAGE. TFD 6 – 220 13 | P a g e... -
Page 14: Electrical Connections
Important: ensure that the dryer is earthed. Do not use any socket adapters at the mains plug. If the mains plug needs to be replaced, this must only be done by a qualified electrician. TFD 6 – 220 14 | P a g e... -
Page 15: Condensate Drain
Dispose the condensate in compliance with the local rules. • We recommend to install a water-oil separator where to convey all the condensate drain coming from compressors, dryers, tanks, filters, etc. TFD 6 – 220 15 | P a g e... -
Page 16: Start-Up
• Slowly close the central by-pass valve of the system (if installed). • Check the piping for air leakage. • Ensure the drain is regularly cycling - wait for its first interventions. TFD 6 – 220 16 | P a g e... -
Page 17: Start-Up And Shut Down
• Turn ON the switch - pos. 1 on the control panel. • Close contact on terminal 1 and 2 switch ON the dryer • Open contact on terminal 1 and 2 switch OFF the dryer TFD 6 – 220 17 | P a g e... - Page 18 The dryer must stop running for at least 5 minutes before being started up again. Frequent starts may cause irreparable damage. The user is responsible for compliance with these rules. TFD 6 – 220 18 | P a g e...
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Page 19: Technical Data
Technical Data Technical Data TFD 6 -120 TFD 6 – 220 19 | P a g e... -
Page 20: Tfd 150 - 220
Technical Data TFD 150 – 220 TFD 6 – 220 20 | P a g e... -
Page 21: Technical Description
During those periods when the compressed air load is reduced the excess refrigerant is by-passed automatically back to the compressor via the hot gas by-pass valve circuit. TFD 6 – 220 21 | P a g e... -
Page 22: Flow Diagram
Technical Description 7.3 Flow diagram TFD 6 – 220 22 | P a g e... -
Page 23: Refrigerating Compressor
The high efficiency condensate separator is located within the heat exchanger module. No maintenance is required and the coalescing effect results in a high degree of moisture separation. TFD 6 – 220 23 | P a g e... -
Page 24: Hot Gas By-Pass Valve
Unscrew the relative cap (see pos.1 in the figure) and press the reset button (see pos.2 in the figure). TS setting: Temperature 113 °C (+0 / -6 °K) TFD 6 – 220 24 | P a g e... -
Page 25: Compressor Crankcase Heater
7.13 Electronic Instrument DMC 15 (Standard) The DMC35 displays DewPoint temperature, controls the condenser fan activation, controls the timed drainer and keep record of the total hours of operation of the dryer. TFD 6 – 220 25 | P a g e... -
Page 26: How To Switch On The Dryer
Service warnings / alarms are automatically reset as soon as the problem is solved and dryer is powered again. NOTE: the operator / maintenance technician must inspect the dryer and verify / solve the problem that generated the service warning 7.13.4 How is controlled the condenser fan TFD 6 – 220 26 | P a g e... -
Page 27: How Is Controlled The Drain Solenoid Valve
The setup menu can be used to change the dryer’s operating parameters. Only qualified personnel must be allowed to access to the setup menu. The manufacturer is not responsible for malfunctioning or failure due to modification to the operating parameters. TFD 6 – 220 27 | P a g e... -
Page 28: Electronic Drainer (Optional)
No condensate strainers are installed. No adjusting is required. A service valve is installed before the electronic drain in order to make check and maintenance easily. At dryer start-up verify that this valve is open. TFD 6 – 220 28 |... -
Page 29: Maintenance, Troubleshooting, Spare Parts And Dismantling
Maintenance, Troubleshooting, Spare Parts and Dismantling Maintenance, Troubleshooting, Spare Parts & Dismantling 8.1 Checks and Maintenance TFD 6 – 220 29 | P a g e... -
Page 30: Troubleshooting
Maintenance, Troubleshooting, Spare Parts and Dismantling 8.2 Troubleshooting TFD 6 – 220 30 | P a g e... - Page 31 Maintenance, Troubleshooting, Spare Parts and Dismantling TFD 6 – 220 31 | P a g e...
- Page 32 Maintenance, Troubleshooting, Spare Parts and Dismantling TFD 6 – 220 32 | P a g e...
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Page 33: Spare Parts
NOTE: To order the suggested spare parts or any other part, it’s necessary to quote the data reported on the identification plate. TFD 6 – 220 33 | P a g e... - Page 34 Maintenance, Troubleshooting, Spare Parts and Dismantling TFD 6 – 220 34 | P a g e...
- Page 35 Maintenance, Troubleshooting, Spare Parts and Dismantling TFD 6 – 220 35 | P a g e...
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Page 36: Maintenance Operation On The Refrigeration Circuit
R32/125/134a (23/25/52) R407C - HFC 1000 ppm 1773.85 CHF2CF3/CH2F2/CH2FCF3 8.5 Dismantling of the Dryer If dryer is to be dismantled, it has to be split into homogenous groups of materials. TFD 6 – 220 36 | P a g e... -
Page 37: Attachments
Attachments Attachments Exploded views – List of Components Electric Diagrams – List of Components TFD 6 – 220 37 | P a g e... -
Page 38: Dryers Dimensions
Attachments 9.1 Dryer Dimensions 9.1.1 TFD 6 – 10 TFD 6 – 220 38 | P a g e... - Page 39 Attachments 9.1.2 TFD 15 - 22 TFD 6 – 220 39 | P a g e...
- Page 40 Attachments 9.1.3 TFD 30 TFD 6 – 220 40 | P a g e...
- Page 41 Attachments 9.1.4 TFD 45 TFD 6 – 220 41 | P a g e...
- Page 42 Attachments 9.1.5 TFD 60 TFD 6 – 220 42 | P a g e...
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Page 43: Tfd
Attachments 9.1.6 TFD 72 - 85 TFD 6 – 220 43 | P a g e... -
Page 44: Tfd 100 - 150
Attachments 9.1.7 TFD 100 - 150 TFD 6 – 220 44 | P a g e... -
Page 45: Tfd
Attachments 9.1.8 TFD 180 – 220 TFD 6 – 220 45 | P a g e... -
Page 46: Exploded Views
Attachments 9.2 Exploded Views 9.2.1 TFD 6 TFD 6 – 220 46 | P a g e... - Page 47 Attachments 9.2.2 TFD 10 - 22 TFD 6 – 220 47 | P a g e...
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Page 48: Tfd
Attachments 9.2.3 TFD 30 - 45 TFD 6 – 220 48 | P a g e... -
Page 49: Tfd
Attachments 9.2.4 TFD 60 - 85 TFD 6 – 220 49 | P a g e... -
Page 50: Tfd 100-120
Attachments 9.2.5 TFD 100 - 120 TFD 6 – 220 50 | P a g e... -
Page 51: Tfd 150
Attachments 9.2.6 TFD 150 TFD 6 – 220 51 | P a g e... -
Page 52: Tfd 180-220
Attachments 9.2.7 TFD 180 - 220 TFD 6 – 220 52 | P a g e... -
Page 53: Electric Diagrams
Attachments 9.3 Electric Diagrams 9.3.1 TFD 6 - 22 TFD 6 – 220 53 | P a g e... -
Page 54: Tfd
Attachments 9.3.2 TFD 30 - 45 TFD 6 – 220 54 | P a g e... -
Page 55: Tfd
Attachments 9.3.3 TFD 60 - 85 TFD 6 – 220 55 | P a g e... -
Page 56: Tfd 100 -120
Attachments 9.3.4 TFD 100 -120 TFD 6 – 220 56 | P a g e... -
Page 57: Tfd 150
Attachments 9.3.5 TFD 150 TFD 6 – 220 57 | P a g e... - Page 58 Attachments TFD 6 – 220 58 | P a g e...
- Page 59 Attachments TFD 6 – 220 59 | P a g e...
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Page 60: Tfd 180 - 220
Attachments 9.3.6 TFD 180 – 220 TFD 6 – 220 60 | P a g e... - Page 61 Attachments TFD 6 – 220 61 | P a g e...
- Page 62 Attachments TFD 6 – 220 62 | P a g e...
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Page 63: Declaration "Ce" Of Conformity
Attachments Declaration “CE’’ of Conformity TFD 6 – 220 63 | P a g e... -
Page 64: Warranty
Pilot Air are not covered by this warranty. Purchasers are referred to the individual manufacturer’s warranty. Purchasers can request a copy of the applicable warranties by contacting Pilot Air using the contact details below. TFD 6 – 220 64 | P a g e... - Page 65 Pilot Air literature. To obtain copies of such literature go to www.pilotair.com.au or telephone Pilot Air on (02) 9648 3099; If the claimant chooses to rely upon any warranty specified herein the claimant’s sole remedy under the warranty for breach of the warranty is (at Pilot Air’s option) that Pilot Air will either supply...
- Page 66 Pilot Air to the claimant. The claimant is responsible for all other costs of claiming under this warranty. TFD 6 – 220 66 | P a g e...
- Page 67 For more information or to make a claim under any warranty specified herein please telephone Pilot Air on (02) 9648 3099, email Pilot Air via our website: http://www.pilotair.com.au or write to Pilot Air at: Pilot Air Compressors Pty Ltd 115 Beaconsfield Road Silverwater NSW 2128 TFD 6 –...
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