Flint & Walling Commander 2 Instructions Manual

Variable speed controller system

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Commander® 2 Variable
Speed Controller System
Instructions
The Commander® 2 Variable Speed Controller is a dependable
water system Variable Frequency Drive (VFD) that uses custom
programming to enhance the performance of single phase 2-Wire
submersible pumps. When applied correctly, the drive eliminates
pressure cycling associated with conventional pressure switch-
controlled water pumping systems and provides a constant output
pressure.
Key features of the drive controller include:
Can use either a pressure switch (no snap action) or a
4-20mA transducer as the pressure control.
Constant water pressure with a wide range of settings (30-
80 psi) (Note: The maximum obtainable system pressure is
limited by the performance of the pump installed)
Smaller pressure tank can be used.
Can be used with F&W 2-wire submersible motors, Franklin
Electric 2-wire submersible motors, PSC submersible motors
or above ground pumps with PSC motors.
Fits the pump to the application – pump speed is controlled
to provide the optimum performance without overloading the
motor.
Low in-rush (power-on transient) current
Low motor start-up current (soft-starting)
Protection features
Rules for safe installation and operation.
Read these warnings and instructions carefully. Failure to follow them could cause serious bodily injury and/or property damage.
Follow all local electrical and safety codes as well as
the National Electrical Code (NEC) and the
Occupational Safety and Health Act (OSHA).
The power supply should be a separate circuit, independent
of all other circuits. Be sure it is equipped with a fuse and
disconnect box of ample capacity.
DESCRIPTIONS AND FEATURES
Included Items:
A.
B.
C. Switch or Transducer Cable
D. Installation Manual
E.
F.
G. Switch Adjustment Tool (Switch Systems only)
Note to Canada residents: A gallon refers to a US standard gallon
(3 .78 liters)
IMPORTANT SAFETY INSTRUCTIONS
application of power. Failure to do so could result in fatal
electrical shock.
HELP LINE: 800-742-5044
Flint & Walling © Copyright 2024. All rights reserved.
1
COMMANDER 2
INDOOR/OUTDOOR USE
PWR
Underload conditions – using intelligent load monitoring
(see page 10)
Locked pump or motor
Low line voltage
Short circuit
Controller Unit
Pressure switch or Transducer
Small Screwdriver
Warranty Card
Always disconnect power source before performing
any work on or near the motor or its connected load.
If the power disconnect point is out-of-sight, lock it in
the open position and tag it to prevent unexpected
STS
TRP
FW2294 A
025675 A

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Summary of Contents for Flint & Walling Commander 2

  • Page 1 COMMANDER 2 INDOOR/OUTDOOR USE FW2294 A Commander® 2 Variable Speed Controller System Instructions DESCRIPTIONS AND FEATURES The Commander® 2 Variable Speed Controller is a dependable – Underload conditions – using intelligent load monitoring water system Variable Frequency Drive (VFD) that uses custom...
  • Page 2: System Components

    DO NOT handle pump with wet hands or when DO NOT use this pump to pump flammable liquids such as standing in water as fatal electrical shock could gasoline, fuel oil, kerosene, etc. Failure to follow the above occur. Disconnect main power supply before warning could result in property damage and/or personal handling pump for any reason.
  • Page 3: Controller Location Selection

    The pressure relief valve and the discharge outlet need a flow Pressure Tank rating which exceeds the flow capacity of the installation at Pressure COMMANDER 2 INDOOR/OUTDOOR USE Switch or the relief pressure. When located in an area where a water FW2294 A...
  • Page 4: Pump Wiring

    Install away from direct sunlight or locations subject to Attention:To meet full compliance with FCC Part 15 Subpart B extreme temperatures or humidity. and CENELEC EN 55011, shielded motor cable should be used between the drive motor output and the motor. Using shielded Note: Installations that require larger than 6 AWG wire will cable provides the maximum filtering to reduce radiated &...
  • Page 5: Controller Configuration

    CONTROLLER CONFIGURATION Submersible PSC Pumps (DIP SW1 – Pos. 6) When using a submersible PSC style motor, SW1 – Pos 6 (PSC) Motor Style Selection must be in the RIGHT position. Flint & Walling 2-Wire Submersible Motor (DIP SW1-Pos. 1-7) When the drive is configured to operate a submersible PSC style When using a F&W submersible motor, SW1 –...
  • Page 6 The pressure set point must be adjusted with the drive powered The Commander 2 is configured at the factory to ensure OFF. The new setting will not take effect until the drive power is detection of Underload faults in a wide variety of applications. At cycled.
  • Page 7: Operation

    Compared to a traditional and a differential pressure switch, the If it becomes necessary to adjust the Underload trip level, power Commander 2 as a rule allows for a smaller pressure tank to be down and wait ten minutes for the controller to discharge the used in the system.
  • Page 8: Troubleshooting

    See “Diagnostic Trip Codes” on Over Temperature Foldback pages 13 &14. The Commander 2 is constructed to provide full power operation System status table in ambient temperatures up to 122°F (50°C) at nominal input voltage Under severe thermal situations, the controller will...
  • Page 9 LEFT for switch operation.  Transducer is incorrectly wired Verify transducer wiring connections.  Transducer is damaged or failed Replace Transducer Commander 2 Drive Specifications Model CMDR2 Input from Power Source Voltage 115/230 ± 10% VAC Phase In...
  • Page 10 System Troubleshooting Guide Symptom Possible Cause Corrective Action Water flow rate is not as Motor/Pump is running backwards. Switch two of the three wires leading from the controller to high as expected. the 3-phase motor. Pump capacity cannot supply the Use pump with higher flow rating (if head requirement is still demand.
  • Page 11: Instrucciones De Seguridad Importantes

    COMMANDER 2 INDOOR/OUTDOOR USE FW2294 A Instrucciones del sistema del controlador de velocidad variable Commander® 2 DESCRIPCIONES Y FUNCIONES El controlador de velocidad variable Commander® 2 es un • Baja corriente de arranque del motor (arranque suave) variador de frecuencia confiable para sistemas de agua •...
  • Page 12: Componentes Del Sistema

    NO manipule la bomba con las manos mojadas o Eléctrico Nacional (NEC) de los EE. UU. y la sección 26-954 cuando esté parado sobre agua, ya que podría del Código Eléctrico Canadiense. Si no lo hace, podría ocurrir una descarga eléctrica fatal. Desconecte la resultar en una lesión fatal.
  • Page 13 La válvula de alivio de presión y la salida de descarga necesitan Tanque de presión un caudal que exceda la capacidad de flujo de la instalación a la COMMANDER 2 Presostato INDOOR/OUTDOOR USE o transductor presión de alivio. Si se sitúa en un área donde una fuga de agua FW2294 A o la explosión de la válvula de alivio pueda dañar la propiedad,...
  • Page 14: Cableado De La Bomba

    Instálela lejos de la luz solar directa o de lugares sujetos a motor blindado entre la salida del motor de accionamiento y el temperatura o humedad extremas. motor. El uso de cable blindado proporciona el máximo filtrado para reducir las emisiones radiadas y conductoras que pueden Nota: Las instalaciones que requieren un cable calibre superior a causar interferencias con otros dispositivos.
  • Page 15: Configuración Del Controlador

    Utilice los conectores de conductos o prensacables Bombas sumergibles PSC (Posición 6 del DIP SW1) adecuados para la alimentación de entrada y el cable del Cuando se utiliza un motor sumergible estilo PSC, la posición 6 motor (no incluidos). (PSC) del SW1 debe estar hacia la DERECHA. CONFIGURACIÓN DEL CONTROLADOR Cuando el variador está...
  • Page 16 PRESSURE UNDERLOAD DE PRESIÓN SETPOINT El Commander 2 está preconfigurado para garantizar la Consulte la siguiente tabla para ver las conversiones detección de fallas por carga insuficiente en una amplia variedad porcentuales a PSI para los rangos de transductores populares.
  • Page 17: Operación

    En comparación con un presostato tradicional y diferencial, el Conjunto poco profundo: Si la bomba está instalada en un Commander 2 permite, por regla general, utilizar un tanque de pozo extremadamente poco profundo o artesiano y el controlador presión más pequeño en el sistema. Si se utiliza un tanque de se dispara en una falla de carga insuficiente, el potenciómetro...
  • Page 18: Resolución De Problemas

    Arranque suave del motor de encendido: activada, luz de estado: desactivada, y la luz de Al arrancar el motor, el Commander 2 aumenta gradualmente la disparo parpadeando a la velocidad indicada. velocidad del motor y el voltaje de salida, lo que reduce la corriente de entrada al motor y produce un motor más frío en comparación...
  • Page 19 El transductor está mal cableado Verifique las conexiones del cableado del transductor.  El transductor está dañado o falla Reemplace el transductor Especificaciones de la unidad Commander 2 Modelo CMDR2 Entrada de la fuente de Voltaje 115/230 ± 10% VAC alimentación...
  • Page 20 Guía de Solución de Problemas del Sistema Síntoma Posible causa Acción correctiva La tasa de flujo de agua El motor/la bomba está funcionando al Invierta dos de los tres cables que van desde el controlador no es tan alta como se revés.

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