Polar Air PDWSL-V-AECM Installation, Operation And Service Manual

Slim ducted

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INSTALLATION, OPERATION
AND SERVICE MANUAL
PDWSL-V/P-AECM
SLIM DUCTED

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Summary of Contents for Polar Air PDWSL-V-AECM

  • Page 1 INSTALLATION, OPERATION AND SERVICE MANUAL PDWSL-V/P-AECM SLIM DUCTED...
  • Page 2 INVESTING IN QUALITY, RELIABILITY & PERFORMANCE ISO 9001 QUALITY World Leading Design and Technology Every product is manufactured to meet Equipped with the latest air-conditioning test rooms the stringent requirements of the and manufacturing technology, we produce over internationally recognized ISO 9001 50,000 fan coil units each year, all conforming to the standard for quality assurance in design, highest international standards of quality and safety.
  • Page 3: Safety Symbols Used

    Page 1 WARNINGS DEFINITIONS: CAUTION: Risk of minor/moderate injury if precaution not taken. WARNING: Risk of death/serious injury if warning is not heeded. DANGER: Risk of death/serious injury if danger is not avoided. SAFETY SYMBOLS USED CAUTION: Important information, read the provided instructions carefully WARNING: Potential electric shock hazard WARNING: High voltage WARNING: Cut/Crush hazard...
  • Page 4 Page 2 FAN COIL SAFETY GUIDE CAUTION: Care must be taken when handling sheet metal. Please read the information in this document carefully prior to Sheet metal parts have sharp edges and could cause attempting the installation, operation and/or servicing of the injury.
  • Page 5: Table Of Contents

    Page 3 Table of Contents Technical Data ................................5 General Descriptions ..............................5 General Specifications ..............................6 A.2.1. 2-pipe Systems ..............................6 A.2.2. 4-pipe Systems ..............................7 A.2.3. MCA and MOP Data .............................. 8 Sound Data .................................. 8 Coil Data ..................................10 Dimensional Drawings ...............................
  • Page 6 Page 4 MODEL CODE NOMENCLATURE PDWSL (3R) -AECM Description Notation PDWSL Slim Duct Fan Coil 3R: 2 pipe 3 rows 3R+1: 4 pipes with 3 rows cooling and 1 rows hearting coil Unit Size: (1 / 2 / 3) (See General Specification Section A for cooling and heating capacities.) V –...
  • Page 7: Technical Data

    Page 5 Technical Data General Descriptions The Slim Duct Fan Coil is designed to meet and exceed the demanding requirements for efficiency and quiet operation. STRUCTURE- is made heavy gauge galvanized steel panels complete with couplings for the connection of ducting and gravity drain condensate pan with insulation.
  • Page 8: General Specifications

    Page 6 General Specifications A.2.1. 2-pipe Systems Product range: PDWSL(3R)-V-AECM 3-row coil 2-pipe with EC Motor(s) PDWSL(3R)-[Size]-V~-AECM Configuration 2-pipe Number Of Fan Blowers Unit Configuration 110~120 / 1 / 60 Power Supply (V/Ph/Hz) 208~240 / 1 /60 Air Flow 0.05 0.05 0.05 in.wg...
  • Page 9: 4-Pipe Systems

    Page 7 A.2.2. 4-pipe Systems Product range: PDWSL(3R+1)-P-AECM 3-row cooling coil and 1-row heating coil 4-pipe with EC motor(s) PDWSL(3R+1)-[Size]-P~-AECM Configuration 4-pipe Number Of Fan Blowers Unit Configuration 110~120 / 1 / 60 Power Supply (V/Ph/Hz) 208~240 / 1 /60 Air Flow 0.05 0.05...
  • Page 10: Mca And Mop Data

    Page 8 A.2.3. MCA and MOP Data 115V With Electric Heater Without Electric Heater MODEL MCA (A) MOP (A) MCA (A) MOP (A) 0.91 PDWSL-01 12.4 1.52 PDWSL-02 18.1 1.83 PDWSL-03 220V With Electric Heater Without Electric Heater MODEL MCA (A) MOP (A) MCA (A) MOP (A)
  • Page 11 Page 9 Model PDWSL-02 Speed (RPM) 600 (Low) 1000(Medium) 1100 1200 1250 1300R(High) 1400 Motor Power(W) 11.3 14.2 17.7 23.2 29.4 37.8 47.5 59.3 66.6 73.3 90.6 Sound Power dB(A) 30.8 34.7 39.2 45.9 47.0 49.6 52.8 55.2 56.7 58.2 60.0 20 Hz 17.3...
  • Page 12: Coil Data

    Page 10 Coil Data 2-Pipe Systems (3-Row Coil) Fin height Fin Length Fins per No. of Fin width No. of Tube Ø Model (inch) (inch) Inch Rows (inch) Circuits (inch) PDWSL-01 23-3/4” PDWSL-02 7” 40-3/4” 12.7 2-5/8” 3/8” PDWSL-03 54” 4-Pipe Systems (1-Row Heating Coil) Fin height Fin Length...
  • Page 13 Page 11 4-pipe: Model Dimensions(L×W×H) PDWSL-01 30 1/2” 15 1/4” 10” 4 1/8” 31 1/2”x18 1/2”x7 7/8” PDWSL-02 47 5/8” 15 1/4” 10” 4 1/8” 48 5/8”x18 1/2”x7 7/8” PDWSL-03 60 13/16” 15 1/4” 10” 4 1/8” 61 13/16”x18 1/2”x7 7/8” (All dimensions are approximate and within 1/16 of an inch of those indicated.) PDWSL Model Number of filter...
  • Page 14: Installation

    Page 12 Installation Safety Precautions When installing, performing maintenance or servicing Polar Air fan coil units observe the • precautions stated in this manual as well as those stated on the labels attached to the unit. Ensure all local and national safety codes, laws, regulations, as well as general electrical and •...
  • Page 15: Location

    Page 13 Location Before installing and running the unit, please check the following: Confirm there is enough space for unit installation and maintenance. Please refer to below figure for the unit's outlines and dimensions and for the minimum distance between the unit and the obstacle/ any obstructions/ its surroundings. Please ensure enough space for piping connections and electrical wiring.
  • Page 16: Insulation

    Page 14 Insulation 1. The insulation design and materials should be complying with local and national codes and regulations. 2. Chilled water pipes and all parts on the pipes should be insulated. 3. It is also necessary to insulate the air duct. Service Connections Using suitable fittings as water pipe connections with reference to the outline and dimensions.
  • Page 17: Maintenance

    Page 15 Maintenance General Maintenance Installation and maintenance should be performed by qualified personnel who are familiar with local codes and regulations, and are also experienced with this type of appliance. Confirm that the unit has been switched OFF before installing or servicing the unit. A good general maintenance plan will prevent damage to and unexpected shutting down of the equipment.
  • Page 18: Coil And Fan Motor Assembly Maintenance

    Page 16 Coil and Fan Motor Assembly Maintenance Remove 4 screws from the both side panels to pull Remove coil connection plate at opposite side of water down the drain pan. connection Tilt and remove the coil assembly. Remove control box and screws on both side panel to remove fan motor assembly.
  • Page 19: Control Specifications: Intelligent Control (I Type)

    Page 17 Control Specifications: Intelligent Control (I TYPE) I/O Port Definitions Code Description Return air sensor Return air temperature (Tr) Analogue 2-pipe coil circuit Water inlet temperature sensor (Ti1) Input sensor Hot water Sensor Water outlet temperature sensor (Ti2) LED display / IR X-DIS 1 Digital communication port to LED display / IR receiver board.
  • Page 20: Wiring Diagram

    Page 18 Wiring Diagram PG2024 NA_PDWSL-V/P-AECM-002d...
  • Page 21 Page 19 PG2024 NA_PDWSL-V/P-AECM-002d...
  • Page 22: Control Logic For I Control For S1 (300029=1)

    Page 20 Control Logic for I Control for S1 (300029=1) For 2-Pipe system with Modulating Valves (300046=0) COOL MODE When unit is turned on in cooling mode. a) If Tr ≥ Ts + 1.8 °F (Modbus 300033 setting), MTV1 is turned on. AUX1 is closed. Fan is turned on at setting speed. DA2 is turned on at 10VDC for 2 minutes, then check Ti1, When Ti1<=46.4 °F, DA2 output is based on water temperature difference (Ti1/Ti2) and Modbus parameter 300027 setting PID calculation.
  • Page 23: Dehumidification Mode

    Page 21 With Electrical Heater as primary heat source (300047=2) When unit is turned on in heating mode: When Ti2 ≤ 95 ºF (or Ti2 is broken) and Tr ≤ Ts – 1.8 ºF (Modbus 300033 setting), Fan is turned on at setting speed, EH is turned on. When Tr > Ts + 1.8 ºF (Modbus 300033 setting), EH is turned off. Fan is turned on at low speed.
  • Page 24 Page 22 If Ti2< 158 ºF, then unit keep original state. If the indoor coil temperature sensor is damaged or not connected, then the protection mode will be overridden and the unit will work according to the pre-heat and post-heat program. DEHUMIDIFICATION MODE When unit is turned on in dehumidification mode: AUX1 is turned on.
  • Page 25: Sleep Mode

    Page 23 If Ti1 sensor is damaged, fan is worked at setting speed. b) When Tr > Ts + 1.8 ºF (Modbus 300033 setting), MTV1 and AUX2 is turned off; DA3 is at 5VDc; fan is turned on at lowest speed.
  • Page 26 Page 24 For wired wall pad Louver angle: 0~100º, opens clockwise, with widest angle at 100º. Swing angle: 35~100º, opens clockwise to 68º. User may stop louver at any desired position between 35~100º. BUZZER The unit will beep once when it receives 1 signal. AUTO RESTART The system uses non-volatile memory to save the current operation parameters when system is turned off or in case of system failure or cessation of power supply.
  • Page 27: Open Modbus Protocol

    Page 25 Open Modbus protocol Transfer Mode: RTU BAUD Rate:9600bps, 8 data bit, 1 stop bit, None parity bit The communications require a delay between reading an answer and sending the next command of 80ms. All temperature is equal to reading data*10 accuracy: 0.2 ºF. Supported Functions Function Code Function description...
  • Page 28 Page 26 Holding Register table: Description Address Type* Remark Cooling mode = 01(H) Humidify mode = 02(H) Mode setting 300000 Fan mode = 04(H) Heating mode = 08(H) Auto mode = 10(H) Low speed = 04(H) Medium speed = 02(H) Fan speed setting 300001 High speed = 01(H)
  • Page 29 Page 27 Temperature band setting 300033 Reserved 300034 Reserved 300035 Reserved 300036 Reserved 300037 Reserved 300038 Reserved 300039 Reserved 300040 Reserved 300041 Reserved 300042 Reserved 300043 Reserved 300044 Reserved 300045 0=2-pipe+MTV 1=2-pipe without valve Software type 300046 2=4-pipe+std valve 3=4-pipe+6-way valve EH type 300047 0=without EH, 1=EH as booster;...
  • Page 30 Page 28 Input Register table: Description Address Type* Remark Tr temperature sensor 400000 Ti1 temperature sensor 400001 Ti2 temperature sensor 400002 Reserved 400003 Reserved 400004 Bit0 = Room temperature sensor error Bit1 = Ti1 temperature sensor error Bit2 = Ti2 temperature sensor error Bit3 = Float switch error Bit4 = Indoor coil low temperature protection Bit5 = Indoor coil over-heat protection...
  • Page 31: Modbus Network Setup For Fcu Group

    Page 29 Modbus Network Setup for FCU group Network Setup 1. Disconnect the communication plug from the control box 2. Communication plug A, B, A, B is printed on the main PCB. When you connect the wires, please ensure connection of A to A and B to B. 3.
  • Page 32 Page 30 Check the wire contact by using a multimeter. 3.3.2. contact contact contact contact contact contact Check 1 and 2, 3 and 4, 5 and 6 to be sure connections are correct. 3.3.3. If the resistance between two wire contacts is too high, please check and reconnect the wire contacts. 3.3.4.
  • Page 33: Led Display And Error Description

    Page 31 LED Display and Error Description LED receiver in ABS housing with 0.5m or 1.8m pre-wiring Intelligent control PCB – I Type Control Fan speed setting LED indication Condition High speed Red LED On Normal Medial speed Yellow LED On Normal Low speed Green LED On...
  • Page 34: Control Specifications: Flexible Function Pcb (W Type)

    Page 32 Control Specifications: Flexible Function PCB (W Type) Features a) Condensate management with valve protection and NC alarm contact. b) Integrated fan relays for zone control applications. ON/OFF thermostat input and low-voltage modulating fan speed input flexibility. d) Simple error diagnostic and LED error display. I/O Port Definitions Code Descriptions...
  • Page 35: Wiring Diagram

    Page 33 Wiring Diagram PG2024 NA_PDWSL-V/P-AECM-002d...
  • Page 36 Page 34 PG2024 NA_PDWSL-V/P-AECM-002d...
  • Page 37: Control Logics Specification For Ec-W1B

    Page 35 Control Logics Specification for EC-W1B UNIT POWER ON/OFF The unit is turned ON when any of the fan speed inputs (H/M/L) are ON, or modulating signal input is more than 2.0VDC or Motor RPM writing (MS30006) is above 200RPM. The unit is turned OFF only if all of the fan speed inputs (H/M/L) are OFF and modulating signal input is less than 2.0VDC and Motor RPM writing (MS30006) is 0;...
  • Page 38: Modbus Protocol

    Page 36 Modbus Protocol Transfer Mode: RTU BAUD Rate:9600bps, 8 data bit, 1 stop bit, None parity bit The communications require a delay between reading an answer and sending the next command of 80ms. Holding Register table Description Address Type* Remark Motor1 minimum RPM 30000...
  • Page 39: Led Display And Error Description

    Page 37 LED Display and Error Description Flexible Function PCB – W Control Type Fan speed setting LED Display Condition High speed Red LED On Normal Medium speed Yellow LED On Normal Low speed Green LED On Normal For all units - Green LED blinks Item Blink Reason...
  • Page 40: User Interface

    Page 38 User Interface Remote Handset for I Type Control Interchange F and C on Display Press up and down buttons for 3 seconds, then release. Louver - It is not available. Swing – It is not available. Attention When unit with handset is master, settings are automatically sent to slaves;...
  • Page 41: Wired Wall Pad Controller For I-Control

    Page 39 Wired Wall Pad Controller for I-Control F.2.1. LED display Code Legend Code Legend Code Legend Monday Heating Mode Fahrenheit degree Tuesday Ventilation Mode Celsius degree Wednesday Auto Mode Thursday Sleep mode 0-Auto; 1-Low;2-Medium; 3-High Friday Swing mode Unit address Saturday LED lock Unit No.
  • Page 42: Operation Guide

    Page 40 F.2.2. Operation guide On/OFF Press to turn on; press it again to turn off. Button Mode With wall pad on, press to select Cooling, Dehumidification, Heating, Ventilation or Auto button sequentially. Fan Speed Button Press , S30 is recycled from 0 to3;0_Auto speed, 1_Low speed; 2_Medium speed; 3_High speed.
  • Page 43 Page 41 S31/S32 displays “U005”, which is used to set setting temperature band. 1~9°C. S31/S32 displays “U006-U009”, which are reserved to set parameters with optional accessory to measure PM2.5 and CO2 values. S31/S32 is display” U010-U011”, which are reserved. S31/S32 is display” U012”, which is used to set setting RH point. 30-70, default: 50.
  • Page 44 Page 42 Error code S32: E** blinks Bit0 = Room temperature sensor error Bit1 = Ti1 temperature sensor error Bit2 = Ti2 temperature sensor error Bit3 = Float switch error Bit4 = Indoor coil low temperature protection Bit5 = Indoor coil over-heat protection Bit6 =Filter switch Bit7 = Electrical heater failure Bit8 = Motor1 Error...
  • Page 45: Error Code List

    Page 43 F.2.3. Error Code List Error Description Code Reason Remedy 1. Check if Tr plug is connected or not. Room sensor unplugged or Room temperature sensor error damaged. 2. Check if sensor’s resistance is correct or not. 1. Check if Ti1 plug is connected or not. Ti1 sensor unplugged or Indoor coil sensor 1 failure damaged.
  • Page 46: Dimensions And Installation

    Page 44 F.2.4. Dimensions and installation 1. Remove the screw on the bottom and 2. Fix the back panel to wall and then remove the back connection panel. connect the Display on the back panel. PG2024 NA_PDWSL-V/P-AECM-002d...
  • Page 47: Sensor Resistance R-T Conversion Table

    Page 45 Sensor Resistance R-T Conversion Table Resistance : R (77°F) = 10KΩ ± 1% Beta Constant : B (77/185) = 3977 ± 1% Rmin Rnom Rmax Rmin Rnom Rmax ( °F ) (KΩ) (KΩ) (KΩ) ( °F ) (KΩ) (KΩ) (KΩ) 182.7...
  • Page 48: Troubleshooting

    Page 46 Resistance : R (77°F) = 10KΩ ± 1% Beta Constant : B (77/185) = 3977 ± 1% Rmin Rnom Rmax Rmin Rnom Rmax ( °F ) (KΩ) (KΩ) (KΩ) ( °F ) (KΩ) (KΩ) (KΩ) 100.4 5.614 5.759 5.907 1.417 1.474...
  • Page 49 Page 47 PG2024 NA_PDWSL-V/P-AECM-002d...
  • Page 50 NORTH AMERICA EUROPE HONG KONG 991 Providence High C/ Rio Jucar, Nave 6. Pl El Saladar Office 6, 9th Floor, Block A, 6 on Ping Street Norwood, MA, 02065, USA Lorqui, Murcia, Spain, 30564 New Trade Plaza, Shatin, Hong Kong, T +1 800 326 9105 T (+34) 968 046 262 T (852) 2648-8887...

This manual is also suitable for:

Pdwsl-p-aecmPdwsl-01Pdwsl-02Pdwsl-03

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