Phoenix Contact NEARFI Series Manual
Phoenix Contact NEARFI Series Manual

Phoenix Contact NEARFI Series Manual

Coupler for contactless power and data transmission

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NEARFI...
NearFi coupler for contactless
power and data transmission
Data sheet
109708_en_04
1

Description

The NearFi coupler transmits power and real-time Ether-
net data contactlessly over an air gap in the centimeter
range.
For contactless transmission, you will need at least two
devices: a base and one or more remote couplers.
The base coupler transmits the energy inductively to the
remote coupler.
Ethernet transmission is bidirectional between the base
and the remote.
In maintenance-intensive applications, such as tool
changes on robots, this enables wear-prone connections
to be replaced easily and minimizes downtime costs.
The base and remote couplers are both available in three
versions:
Power and data transmission (NEARFI PD...)
Only power transmission (NEARFI P...)
Only data transmission (NEARFI D...)
Observe this note
Make sure you always use the latest documentation.
It can be downloaded at:
This document is valid for the products listed in the "Ordering data" chapter.
© Phoenix Contact
phoenixcontact.com/product/1234224
2024-07-25
Features
Contactless - and therefore no wear and no mainte-
nance
Protocol-independent, latency-free Ethernet real-
time communication with 100 Mbps (full duplex)
High power in a compact housing
All-round visible diagnostics with light ring on the
housing
High degree of mounting freedom with flexible prox-
imity options
Plug and Play - as easy as a plug
Degree of protection IP65
Protocol-transparent transmission of all standard
Ethernet protocols

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Summary of Contents for Phoenix Contact NEARFI Series

  • Page 1: Description

    NEARFI... NearFi coupler for contactless power and data transmission Data sheet 109708_en_04 © Phoenix Contact 2024-07-25 Description The NearFi coupler transmits power and real-time Ether- Features net data contactlessly over an air gap in the centimeter – Contactless - and therefore no wear and no mainte- range.
  • Page 2: Table Of Contents

    Safety regulations and installation notes................13 Functional principle ........................ 19 Transport and unpacking ......................20 Product description......................... 20 Installation ..........................26 Connecting the cables......................31 Maintenance and disposal ...................... 33 Troubleshooting ........................34 Derating ........................... 37 109708_en_04 Phoenix Contact 2 / 39...
  • Page 3: Ordering Data

    RAL 7021, free cable end, on Socket straight M12 SPEEDCON, coding: A, cable length: 15 m Sensor/actuator cable, 5-position, PUR, black-gray SAC-5P-MS/ 1,0-186/FS SCO 1518423 RAL 7021, Plug straight M12 SPEEDCON, coding: A, on Socket straight M12 SPEEDCON, coding: A, cable length: 109708_en_04 Phoenix Contact 3 / 39...
  • Page 4 Network cable, Ethernet CAT5 (100 Mbps), 4-position, NBC-M12MSD-R4AC/.../... 1408712 PUR halogen-free, water blue RAL 5021, shielded (Advanced Shielding Technology), Plug straight M12, coding: D / IP67, on Plug straight RJ45 / IP20, cable length: Free input (0.2 ... 40.0 m) 109708_en_04 Phoenix Contact 4 / 39...
  • Page 5 NBC-M12MSD/ 2,0-93B/ 1407525 CAT5 (100 Mbps), 4-position, PVC/PVC, green RAL M12MSD 6018, shielded (Advanced Shielding Technology), Plug straight M12, coding: D / IP67, on Plug straight M12, coding: D / IP67, cable length: 2 m 109708_en_04 Phoenix Contact 5 / 39...
  • Page 6 AWG 26- 23, cable outlet: straight, color: traffic grey A RAL 7042, Ethernet An M12 screw plug for the unoccupied M12 sockets of PROT-M12 1680539 the sensor/actuator cable, boxes and flush-type connec- tors 109708_en_04 Phoenix Contact 6 / 39...
  • Page 7: Technical Data

    57 GHz  ...  64 GHz - 57 GHz  ...  64 GHz Frequency 60 GHz 60 GHz Transmission power < 10 mW (EIRP) < 10 mW (EIRP) Delay time ≤ 1 µs (typical) ≤ 1 µs (typical) 109708_en_04 Phoenix Contact 7 / 39...
  • Page 8 Typical current consumption ≤ 195 mA (at 24 V DC, at 25 °C) Protective circuit Short-circuit/over- Short-circuit/over- Transient protec- load protection load protection tion, polarity protection Connection method M12 female, M12 female, M12 male, A-coded A-coded A-coded 109708_en_04 Phoenix Contact 8 / 39...
  • Page 9 NEARFI PD... NEARFI P... NEARFI D... Number of outputs Output signal , Voltage ≤ 24 V DC ≤ 24 V DC Contact switching type Open collector Open collector output, internal output, internal pull-up resistor pull-up resistor 109708_en_04 Phoenix Contact 9 / 39...
  • Page 10 NEARFI D... SN 29500 standard, temperature 25°C, 115 Years 331 Years 239 Years operating cycle 21% SN 29500 standard, temperature 40°C, 60 Years 196 Years 155 Years operating cycle 34.25% SN 29500 standard, temperature 40°C, 27 Years 98 Years 81 Years operating cycle 100% 109708_en_04 Phoenix Contact 10 / 39...
  • Page 11 E238705 Edition E238705 Wireless approval USA, YG3PD2AE- YG3PD2AE- YG3P2AB YG3P2AR YG3DETHB YG3DETHR Wireless approval Can- 4720B- 4720B- 4720B-P2AB 4720B-P2AR 4720B- 4720B- ada, IC PD2AETHB PD2AETHR DETHB DETHR Wireless approval Japan, 006-001058 006-001059 006-001056 006-001057 109708_en_04 Phoenix Contact 11 / 39...
  • Page 12 EN 62368 safety Health - limitation of exposure of the population to elec- EN 62311 tromagnetic fields Radio - effective use of the frequency spectrum and pre- EN 300330, EN 301417, EN 305550, EN 305550-1, vention of radio interference EN 303396 109708_en_04 Phoenix Contact 12 / 39...
  • Page 13: Safety Regulations And Installation Notes

    The parallel connection of multiple remote couplers is reference value for the safety of persons in electromag- not permitted. netic fields. For persons with active medical aids (such as pacemakers), further (operational) threshold values may apply under certain circumstances. 109708_en_04 Phoenix Contact 13 / 39...
  • Page 14 Minimum ambient temperature rating of the cable assemblies (CYJV2/8, CYJV/7 / PVVA2/8, PVVA/7) con- nected to the terminals, 65°C, AWG 24 ... 16, min. 60 V DC, min. 4 A – Use copper conductors only. – Only use UL-listed or suitable accessories (M12, 60 V DC, minimum, 4 A, minimum, ambient temperature 65°C, minimum). 109708_en_04 Phoenix Contact 14 / 39...
  • Page 15 This equipment should be installed and operated with a quired to correct the interference at his own ex- minimum distance of 30 cm between the radiator and your pense. body. 109708_en_04 Phoenix Contact 15 / 39...
  • Page 16 These requirements are mandatory in an industrial robot type application. Figure 1 Industrial robots > 300 mm > 300 mm 109708_en_04 Phoenix Contact 16 / 39...
  • Page 17 NearFi coupler system completely. Figure 2 Rotary table > 300 mm > 300 mm > 300 mm > 300 mm 109708_en_04 Phoenix Contact 17 / 39...
  • Page 18 (2) l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement. RF Exposure Statement: This equipment should be installed and operated with a minimum distance of 30 cm between the radiator and your body. 109708_en_04 Phoenix Contact 18 / 39...
  • Page 19: Functional Principle

    Figure 3 Example design for contact-free transmission of power and data between a controller and a decentral I/O de- vice with Ethernet interface 109708_en_04 Phoenix Contact 19 / 39...
  • Page 20: Transport And Unpacking

    Light ring data data Power M12, X2 Data Pin 1 Pin 2 Pin 3 Pin 4 33,4 65,2 M12, X1 Power Base Remote Pin 1 +24 V DC +24 V DC Pin 2 Pin 3 Pin 4 Pin 5 109708_en_04 Phoenix Contact 20 / 39...
  • Page 21 Pin 1 +24 V DC +24 V DC Pin 2 Pin 2 Pin 3 Pin 3 Pin 4 Pin 4 M12, X1 Power Pin 5 Base Remote Pin 1 +24 V DC +24 V DC Pin 2 Pin 3 Pin 4 Pin 5 109708_en_04 Phoenix Contact 21 / 39...
  • Page 22 Device ready for operation, no trans- mission, air gap, or offset too large, ETH LINK Status Description devices not coupled Yellow Ethernet link present Not ready for operation Flash- Ethernet data being transmitted No Ethernet link 109708_en_04 Phoenix Contact 22 / 39...
  • Page 23 Then use a fixed configuration. to the remote coupler • If required, disable auto negotiation. Set DIP 2 to ON. inactive, digital con- trol input OFF (0 V) Operating status: Base and remote cou- pled, power and data transmission active 109708_en_04 Phoenix Contact 23 / 39...
  • Page 24 – Crossover cable with same port assignment – Patch cable with different port assignment ETH Autoneg Settings for Ethernet interface X2: – Auto negotiation, 100 Mbps, half or full duplex – Autocrossing (RX/TX crossover) 109708_en_04 Phoenix Contact 24 / 39...
  • Page 25 Spacing of 5 mm, without offset – Start point of measurement: Power up of the base coupler – End point of measurement: 24 V is output at the re- mote coupler. Result: ↪ Maximum switch-on time: <50 ms 109708_en_04 Phoenix Contact 25 / 39...
  • Page 26: Installation

    Typically at 25°C, 1 A load, good thermal connec-  tion Typically at 45°C, 2 A load, good thermal connec-  tion Figure 14 Transmission distance for angular offset, Angular offset NEARFI PD... Figure 12 Angular offset Transmission distance [mm] 109708_en_04 Phoenix Contact 26 / 39...
  • Page 27 Transmission distance for angular offset, NEARFI P... Lateral offset [mm] Typically at 25°C, good thermal connection  Typically at 65°C, good thermal connection  Figure 18 Transmission distance for angular offset, NEARFI D... Transmission distance [mm] Transmission distance [mm] 109708_en_04 Phoenix Contact 27 / 39...
  • Page 28 Maintain a minimum distance of 5 mm from metallic objects. Figure 20 Metal-free area Sideways rotation Figure 23 Sideways rotation d ≥ 5 mm The operating range is limited in rotating applica- tions. The maximum permissible offset is ±2.5 mm. 109708_en_04 Phoenix Contact 28 / 39...
  • Page 29 • Center the base and remote couplers as accurately as possible. The manufacturer logo “P” marks the center. • A template for centering the devices can be found in the application note at www.phoenixcontact.com/product/1234224. 109708_en_04 Phoenix Contact 29 / 39...
  • Page 30 Figure 26 Drilling diagram   Figure 29 Mounting with two M6 screws Removing 65,5 • Disconnect all cables from the device. • Loosen the mounting screws.   Figure 27 Mounting with four M6 screws 109708_en_04 Phoenix Contact 30 / 39...
  • Page 31: Connecting The Cables

    Corresponds to 1.04 V for 10 m Example 2 Cable resistance of a 5 x 0.34 mm² power supply cable, cable type PUR (e.g., SAC-5P-...-PUR) = 58 Ω/km – At 1.5 A: = 1.5 A × 58 Ω/km × 2 = 174 V/km Corresponds to 1.74 V for 10 m 109708_en_04 Phoenix Contact 31 / 39...
  • Page 32 The data couplers are supplied via the X1 circular connec- tor (power IN). Base and remote: Connection X1 (power IN) Figure 32 Power-IN (X1), M12 male, A-coded Conductor color +19 V DC ... 30 V DC Brown Not used White Blue Not used Black Not used Green/yellow or gray 109708_en_04 Phoenix Contact 32 / 39...
  • Page 33: Maintenance And Disposal

    Phoenix Contact or our service partners will take the item back for free disposal. For information on the available dis- posal options, visit www.phoenixcontact.com. 109708_en_04 Phoenix Contact 33 / 39...
  • Page 34: Troubleshooting

    This is not a malfunction, transmission is possible. If the base coupler LED ring is switched off, the device is not ready for operation. • Check the power supply unit. • Check the status of the DI PWR_CTRL control input. 109708_en_04 Phoenix Contact 34 / 39...
  • Page 35 • Contact Phoenix Contact if these measures do not help. • Select the connecting cable according to the connect- ed device: – Crossover cable with same port assignment – Patch cable with different port assignment 109708_en_04 Phoenix Contact 35 / 39...
  • Page 36 The LED ring on the base and the remote flashes green if the distance or the offset between the couplers is too great. • Check the air gap between the devices. • Reduce the distance, the offset, or the angle between the devices if necessary. 109708_en_04 Phoenix Contact 36 / 39...
  • Page 37: Derating

    ≤ 60 °C None ≤ 50 °C Data coupler (NEARFI D...) Thermal connection Ambient temperature (operation) Optimal ≤ 65 °C No thermal connection None ≤ 55 °C No thermal connection means that the device is mounted on plastic or another non-heat conductive material. 109708_en_04 Phoenix Contact 37 / 39...
  • Page 38 Thermal connection Ambient temperature UL/CSA 61010-2-201) (operation) Figure 45 Installation example with external heatsink Optimal ≤ 40 °C (machine head) None ≤ 40 °C Data coupler (NEARFI D...) Thermal connection Ambient temperature (operation) Optimal ≤ 65 °C None ≤ 55 °C   Figure 46 Adapter 109708_en_04 Phoenix Contact 38 / 39...
  • Page 39 NEARFI... – 2x M8 screw, tightening torque: 10 Nm – 2x M6 screw, tightening torque: 3 Nm Figure 47 Dimensions of adapter 10,6 21,5 40° Phoenix Contact GmbH & Co. KG • 32823 Blomberg • Germany 109708_en_04 39 / 39 phoenixcontact.com...

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