Rayco RCT150 Booklet
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Rayco RCT150 Booklet

Rayco RCT150 Booklet

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RCT150
OPERATOR BOOKLET
RAYCO MANUFACTURING © 2015 - ALL RIGHTS RESERVED
PRINTED IN USA
INDEX: OBRCT150-15

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  • Page 1 RCT150 OPERATOR BOOKLET RAYCO MANUFACTURING © 2015 - ALL RIGHTS RESERVED PRINTED IN USA INDEX: OBRCT150-15...
  • Page 2 This helps to ensure the best possible performance and service NOTICE: Maintenance and Repairs should ONLY be performed by a trained specialists or qualified person. Please contact Rayco Mfg for a listing of approved maintenance facilities in your area.

  • Page 3: Table Of Contents

    RCT150 Operator Booklet Content TABLE OF CONTENTS Forward Safety Operation Specifications Warranty 800.392.2686...

  • Page 4: Maintenance

    Please consult your local Rayco Dealer or local Engine low and 7.1 mph in high. Manufacturer Dealer for obtaining engine parts and service. The RCT150 is also built with the operator in mind. Its Operation spacious cabin features heat and A/C as well as an opening...

  • Page 5: Machine Specs

    RCT150 Operator Booklet Foreword Machine Specs General Data Metric Weight (Cab & Chassis) 19,200 lb 8,709 kg Weight With Dump Bed 22,000 lb 9,979 kg Engine HP 260 hp Cummins QSB 6.7 194 kW Cummins QSB 6.7 Pump Displacement (2) 71 CC (Rexroth)

  • Page 6: Serial Numbers Location

    Use the below table to record identification numbers and dealer information. Serial Numbers Location Whenever communicating with Rayco or your Rayco dealer, have your machine serial number handy, as it can help pinpoint most exactly what information is needed in caring for your machine.

  • Page 7: Identification Numbers

    RCT150 Operator Booklet Serial Number Location & Information Identification Numbers Model Number Serial Number Machine Engine Implement Implement Dealer Information Name Address Dealer Contact Phone Number Hours Sales Parts Service 800.392.2686...

  • Page 8: Safety

    RCT150 Operator Booklet Safety California Proposition Keep the equipment free from foreign material. Remove debris, oil, tools, and other items from the deck, from walkways, 65 Warning and from steps. Diesel engine exhaust and some of its constituents are known...

  • Page 9: Important Safety Information

    Rayco, you must use it only if you have accurately evaluated precautions. An accident can often be avoided by recognizing it and found that it threatens no one’s safety. You should potentially hazardous situations before an accident occurs.

  • Page 10: General Hazard Information

    RCT150 Operator Booklet Safety General Hazard Information Head protection must conform to ANSI Z89.1 and DO NOT wear under chin strapping while operating or within the operation area of the Horizontal Grinder. Eye protection must conform to ANSI Z87.1 and be the wrap around style.

  • Page 11: Fluid Penetration

    High pressure oil that is released can cause oil to spray. Fluid penetration can cause serious injury and possible death. Rayco recommends the use of only genuine Rayco Fluid Penetration replacement parts. Use the following guidelines when you...

  • Page 12: Crushing Prevention And Cutting Prevention

    RCT150 Operator Booklet Safety Improperly disposing of waste can threaten the environment. Always shut-off the engine and wait for all moving parts, Potentially harmful fluids should be disposed of according belts, fans, rotors, drums, cutting wheels (etc) to come to a to local regulations.Always use leak proof containers when...
  • Page 13 RCT150 Operator Booklet Safety Coolant Electrolyte is an acid. Electrolyte can cause personal injury. Do not allow electrolyte to contact the skin or the eyes. Always wear protective glasses for servicing batteries. Wash hands after touching the batteries and connectors. Use of gloves is recommended.

  • Page 14: Fire Extinguisher

    Repair any lines that are loose or damaged. Leaks can Never check the battery charge by placing a metal object cause fires. Consult your Rayco dealer for repair or for across the terminal posts. Use a voltmeter or a hydrometer.
  • Page 15 Replacement parts which are authorized by could affect the operator’s performance and concentration. Rayco are the only parts which should be used for repair or Maintain a drug-free work place. replacement on this machine.

  • Page 16: Safety Instructions

    Observe all applicable local government regulations when Operation and Maintenance Manual, “Reference Material”. you use this machine. Consult your Rayco dealer in order to obtain copies of the Parking material. The information should be reviewed by every person Park on a level surface. If you must park on a grade, chock that operates the machine.
  • Page 17 Work Tool options - Attachments Speed of travel – At higher speeds, forces of inertia tend to Only use work tools that are approved by Rayco for use on make the machine less stable. Rayco machines. Refer to the Operation and Maintenance Roughness of terrain or surface –...
  • Page 18 RCT150 Operator Booklet Safety Equipment Lowering with Engine • Keep the terrain in good condition. Stopped a. Remove any large rocks or obstacles. b. Fill any ditches and holes. Before lowering any equipment with the engine stopped, clear the area around the equipment of all personnel. The c.

  • Page 19: Safety Decals

    Rayco or polycarbonate front guards that are the applicable requirements for lockout/ tag out procedures, approved by Rayco are available for machines with a cab or and its intent to comply with OSHA regulations. an open canopy. On machines that are equipped with cabs, Lock Out Procedure the windshield should also be closed.

  • Page 20: Removal Procedure

    RCT150 Operator Booklet Safety that supplies energy to the equipment. In case of 4. Inform all affected personnel. mechanical energy, a block may be used to stop the 5. Check to see that all affected persons are located in a release of stored energy.
  • Page 21 RCT150 Operator Booklet Safety IF WHIPPING or SWAY OCCURS, DO NOT steer. DO NOT apply your brakes and NEVER speed up. Let off the gas pedal and hold the steering wheel in a straight-ahead position. A “combination disturbance” is improper handling, whipping,...

  • Page 22: Operation

    RCT150 Operator Booklet Operation Know Your Machine: General Identification - Exterior 1. Engine Compartment 8. Track Rollers 2. Fuel Tank FIll 9. Travel Motor, Sprocket 3. Hydraulic Tank Location 10. Rubber Track 4. Cab 11. Head Lights 5. Dumpbed 12. Battery Location 6.

  • Page 23: Cab Interior

    RCT150 Operator Booklet Operation Cab Interior forwards or backwards. Once the desired adjustments were made lock the lever back. 7. Weight & Height Adjustment - The seat must be adjusted for the driver’s weight and height with the driver sitting in the seat. The seat can be altered by fully pulling out or pressing in the actuator lever until the green marking is visible.

  • Page 24: Joystick Controls

    RCT150 Operator Booklet Operation Cab Interior continued... Main Menu The main menu is activated at any time by pressing the Menu Joystick Controls key on the display. 1. Decreases the throttle 2. Increases the throttle 3. Horn 4. 2-speed (Low Gear/High Gear Selector) 2-Speed (Low Gear/High Gear Selector) The crawler final drive has two ranges.

  • Page 25: Display Panel

    RCT150 Operator Booklet Operation Operation Cab Interior continued... Soft Key Commands Columns of vertical commands may be locate to the left and/or right of the display. They will change according to the options available for the screen being displayed. Soft Keys The soft keys correspond to the soft key commands and allow selections to be made accordingly.

  • Page 26: Gauge Display

    RCT150 Operator Booklet Operation Main Menu Fault Code Popups The main menu is activated at any time by pressing the Menu key on the display. The following features are accessed through the main menu: • Gauge Display – provides a series of screens that display engine and auxiliary information in a variety of formats.

  • Page 27: User Settings

    RCT150 Operator Booklet Operation Operation User Settings Save User Settings provides options to specify viewing preferences Once all changes have been made, press Save. The following for the PV450 Display. Pressing yellow Up and Down arrows confirmation screen is displayed.

  • Page 28: Service Reminders

    2) Front and High Beam Lamps- Turn the knob to either the high beam or front lamps. This machine was shipped from Rayco with a factory installed (3) Stop Engine - This illuminates when a fault seat belt. Consult your Rayco dealer for all replacement parts.
  • Page 29 RCT150 Operator Booklet Operation Operation Pre-Start Procedure shorten the time required to warm up the oil. Cycle the bucket in this fashion for periods of ten seconds on, ten seconds off. Walk-Around Inspection Look at the gauges and indicator lamps frequently during For maximum service life of the machine, make a thorough warm-up and operation.

  • Page 30: Before Starting The Engine

    6. Make no alterations or modifications to your Rayco adding weight, or drilling holes into the structure. crawler unless requested or rec om mend ed by Rayco Manufacturing Inc. • Do not mount fire extinguishers, first aid kits, lights or other 7.

  • Page 31: While In Operation

    RCT150 Operator Booklet Operation Operation Seat and Seat Belt Inspection • Always keep body parts (arms, legs, etc.) inside the cab of the crawler. Adjust the seat at the beginning of each work period. Also • When using an attachment that may throw objects or adjust the seat when you are changing operators.

  • Page 32: Operating On Slopes

    RCT150 Operator Booklet Operation Operating on Slopes Towing the Machine 58’ PERSONAL INJURY OR DEATH COULD RESULT 30° WHEN TOWING A DISABLED MACHINE INCORRECTLY. BLOCK THE MACHINE TO PREVENT MOVEMENT BEFORE DISENGAGING 100’ THE TRACK DRIVES. THE MACHINE CAN ROLL FREE IF IT IS NOT BLOCKED.

  • Page 33: Transportation Information

    RCT150 Operator Booklet Operation Operation Put an observer in a safe position in order to watch the 6. Install the tie-downs at the four locations on the undercarriage and block the tracks in the front and in pulling procedure. The observer can stop the procedure, if the rear.

  • Page 34: Specifications

    RCT150 Operator Booklet Specifications & F AYCO UBRICATION LUID PECIFICATIONS Engine Oil During the initial break-in period, the engine will consume more oil than usual. Check the engine oil level daily. ONLY USE CH-4 (or better) CLASSIFICATION OILS WITH A 10 TBA OR HIGHER.
  • Page 35 The track drives should be filled with a Synthetic 75W-90 heavy duty gear oil. This oil should have an API service classification of GL-5 which has an extreme pressure additive. A synthetic 75W-140 or 80W-140 heavy duty GL-5 gear oil could also be used in warm climates to extend gear life. RCT150 Operator Booklet MWF Hydrostat Drive Specifications The Hydrostat drive is shipped with Mobil 1 synthetic engine oil, SAE 15W-50.
  • Page 36 RCT150 Operator Booklet Specifications RAYCO COOLANT SPECIFICATIONS Coolant / Antifreeze Recommendations Most commercial antifreezes are formulated for gasoline engine applications and will, therefore, have high silicate content. These antifreezes are intended for aluminum automotive engines and are unacceptable for diesel engines. Use antifreeze that is formulated with a low silicate level and the proper coolant additives for heavy duty diesel engines.

  • Page 37: Torque Specifications

    RCT150 Operator Booklet Specifications Torque Specifications General Torque Information Mismatched or incorrect fasteners can result in damage or malfunction, or possible injury. Take care to avoid mixing metric dimensioned fasteners and inch dimensioned fasteners. Exceptions to these torques are given in the Maintenance Section, if necessary.
  • Page 38 SERVICE PARTS - QUICK REFERENCE HYDRAULIC PRESSURE FILTER Assembly - 803872 Filter Head - 803875 Element - 803876 Indicator - 803877 ENGINE OIL FIL TER - 801394 ENGINE FUEL FIL TER - 801882 PRE-FUEL FILTER - 803331 Element - 801674 Primer - 803332 ENGINE AIR CLEANER Assembly - 803267...

  • Page 39: Individual Components

    Belts will be covered under warranty only if Rayco on any Rayco product are those set forth on this page. In receives warranty from their supplier. no event will the dealer and or Rayco be liable for incidental b.
  • Page 40 We care about your safety. When operating your RAYCO® machinery always wear an ap- proved helmet complete with ear muffs, face shield and the proper eye wear. Never operate under the influence of alcohol or drugs. Know your RAYCO, read and understand your owner’s manual cover to cover.

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