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Assembly Instructions
HyperGrip® Plug
June 2023
Do Not Discard, Deliver to Manufacturing.
No Descartar, Entregar A Fabricación.
Instructions De Montage, Ne Pas Jeter.
Bitte nicht wegwerfen, bitte an die produktion weiter liefern.
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Summary of Contents for Smiths HyperGrip Plug

  • Page 1 Assembly Instructions HyperGrip® Plug June 2023 Do Not Discard, Deliver to Manufacturing. No Descartar, Entregar A Fabricación. Instructions De Montage, Ne Pas Jeter. Bitte nicht wegwerfen, bitte an die produktion weiter liefern.
  • Page 2 Unshielded HyperGrip Plug Note: Components depicted in images are representative of HG2; Assembly of HG3 and HG4 follows the same process Step 1 Install red O-ring (optional) Step 2 O-ring installed Step 3 Arrange components on cable...
  • Page 3 Crimp Termination Instructions Step 4: Strip wire Insert into crimp barrel Insert contact into positioner as shown Crimp OR Solder Termination Instructions Step 4: Strip wire Insert into solder cup Solder wire into solder cup...
  • Page 4 Step 5 Insert contacts Step 6 Push in to the stop Insertion tool #T2080 Step 7 Choose keying option Step 8 Choose A, B, C, D, E or F Note: contact count varies for HG3/HG4 (HG2 shown)
  • Page 5 Step 9 Key tab with A through F Step 10 Align clamp tab and latch slot Step 11 Screw on plug nut It is recommended that 3M 2-part epoxy #2216 or BONDiT B-4811 be applied on the threads of the nut (as illustrated) prior to the next step of assembly.
  • Page 6 Step 12 Install latch assembly Note: Assembled properly when latch tabs protrude from latch body cutouts Step 13 Install strain relief Step 14 Strain relief installed Step 15 Install clear O-ring (optional) This product is covered by one or more of the following US Patents: 7,326,091;...
  • Page 7 Shielded HyperGrip Plug Note: Components depicted in images are representative of HG4; assembly of HG2 and HG3 follows the same process Step 1 Install red O-ring (optional) Step 2 O-ring installed Step 3 Arrange components on cable Step 4 Strip cable jacket back while leaving the jacket in place underneath cable clamp when...
  • Page 8 Crimp Termination Instructions Step 5: Strip wire Insert into crimp barrel Insert contact into positioner as shown Crimp OR Solder Termination Instructions Step 5: Strip wire Insert into solder cup Solder wire into solder cup...
  • Page 9 Step 6 Insert contacts Step 7 Push in to the stop Insertion tool #T2080 Note: contact count varies for HG2/HG3 (HG4 shown) Step 8 Choose keying option Choose keying option A, B, C, D, E or F (insulator tab seated in marked position on cable clamp) Step 9 Align clamp tab and latch slot...
  • Page 10 Step 11 Screw plug nut onto latching plug Step 12 Install latch assembly Note: Assembled properly when latch tabs protrude from latch body cutouts Step 13 Install strain relief Step 14 Strain relief installed Step 15 Install clear O-ring (optional) This product is covered by one or more of the following US Patents: 7,326,091;...
  • Page 11 Copyright© 2023 Smiths Interconnect | All rights reserved | Version 3.0 All of the information included in this document is believed to be accurate at the time of printing. The information contained within this document is subject at all times to applicable Export Control regulations and legal requirements.