Yanmar YL110 Installation Instructions Manual
Yanmar YL110 Installation Instructions Manual

Yanmar YL110 Installation Instructions Manual

Third function valve kit for sa tractors

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YL110/210 Third Function Valve Kit
This document is designed for use by authorized YANMAR personnel only. All non-authorized personnel
should seek the assistance from an authorized YANMAR service technician to perform the procedure as
outlined in this document.
• All work must be performed on a solid, dry, stable and level surface.
• Always use Personnel Protective Equipment (PPE) when servicing, performing repairs or installations to
YANMAR equipment.
• Never use flammable fluids to clean parts. Use only approved non flammable cleaning solvents.
• Always follow the procedures as outlined in this document. Deviation or skipping a procedure may result in
sudden failure to the component or equipment.
• Always support the equipment using the proper jack stands rated for the weight of the machine. Never
support equipment with a hydraulic jack.
• When working on the machine, always set the parking brake and chock the wheels.
• Always keep your work area clean and free from spills or trip hazards.
• When making electrical repairs or installing an electrical component always disconnect the battery first.
1. General Precautions
1. The YL110/210 Third Function Valve Kit is designed for
use on the SA loader only. Any unauthorized use,
modification or changes to this kit may result in equipment
damage, component failure or possible injury. Only
approved YANMAR accessories for this Third Function
Valve Kit shall be used. Any other attachments not
approved by YANMAR could cause injury or damage to the
Third Function Valve Kit or tractor.
2. This Third Function Valve Kit may be impaired by structural
damage, sudden impact, excessive heat or alteration.
Never heat, weld or drill the Third Function Valve Kit.
Applying heat, welding or drilling on the Third Function
Valve Kit will reduce the support capacity of the material
resulting in unexpected component failure. If any of these
conditions occur, this structure must be replaced.
YL110/210 Third Function Valve Kit
INSTALLATION INSTRUCTIONS
for SA Tractors
WARNING
1
YM800

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  • Page 1 YL110/210 Third Function Valve Kit for SA Tractors This document is designed for use by authorized YANMAR personnel only. All non-authorized personnel should seek the assistance from an authorized YANMAR service technician to perform the procedure as outlined in this document. WARNING •...
  • Page 2: Kit Contents

    If you should find any parts missing, contact your YANMAR dealer to obtain the missing parts. Do not install the Third Function Valve Kit to the loader or tractor with after market parts, incorrect parts or missing parts. Possible injury or damage to the machine may result.
  • Page 3 YL110/210 Third Valve Kit for SA Tractors Function YL110/210 Third Function Valve Kit...
  • Page 4: Installation Instructions

    • If an injury does occur due to escaping oil, immediately consult a physician to receive the appropriate medical treatment to prevent serious infection or allergic reaction. YL110/210 Third Function Valve Kit...
  • Page 5 (C) to the loader with the bolt (B) removed earlier. Coupler Stay Assembly (A) NOTE Make sure the Snap Ring (5) is in the groove on each of the Hydraulic Quick Couplers (3). YL110/210 Third Function Valve Kit...
  • Page 6 If the valve ports are not covered, make sure debris does not fall into the valve ports when handling the Valve Assembly. If necessary, cover the ports with masking tape. Tightening Torque: 17–22 ft-lb (23–29 Nm) YL110/210 Third Function Valve Kit...
  • Page 7 1TN329-43180 A Hose to the Valve Assembly (6). Port A Port B (Green) (Green) Bucket Third Dump Function Port C Port D (Yellow) (Yellow) Bucket Curl Port A (Green) Bucket Dump Port D (Yellow) Bucket Curl YL110/210 Third Function Valve Kit...
  • Page 8 4. Install the two D Hose (16) lines to the Port A and Port D fittings on the bottom of the Valve Assembly. Tightening Torque: 18–20 ft-lb (24–27 Nm) Tightening Torque: 18–20 ft-lb (24–27 Nm) YL110/210 Third Function Valve Kit...
  • Page 9 7. Remove the bolt (F) securing the bracket (G) to of the Valve Assembly. the loader. 8. Retain the bracket and discard the bolt. Port A (green) 9. Detach the top two hoses (H). Port D (yellow) Tightening Torque: 22–24 ft-lb (29–33 Nm) YL110/210 Third Function Valve Kit...
  • Page 10 Port A (green) Tightening Torque: 18–20 ft-lb (24–27 Nm) Port A (green) 14.Connect the B Hose (17) to the Port B fitting on the Stay Assembly. Port D (yellow) Tightening Torque: 18–20 ft-lb (24–27 Nm) YL110/210 Third Function Valve Kit...
  • Page 11 4. Slide two Pipe Bands (19) over the hoses near the upper bracket. 8. Use the remaining repeat bands to secure the hoses to prevent damage or wear. 5. Position the Bracket (G) removed earlier for installation of the Pipe Bands. YL110/210 Third Function Valve Kit...
  • Page 12 3. Loosen the Nut (O) on the lever control linkage to allow for insertion the of Lock Regen Plate (21). 4. Install the Lock Regen Plate and secure it by tightening the Nut (O). Tightening Torque: 17–22 ft-lb (23–29 Nm) YL110/210 Third Function Valve Kit...
  • Page 13 1. Secure the Electrical Harness End (27a) of the Electrical Harness (27) to the tractor hydraulic line with a band (28)). 5. Connect the Diode Harness (29) to the Electrical Harness (27c) connector. 6. Connect the Power Relay (30) to the Diode Harness. YL110/210 Third Function Valve Kit...
  • Page 14 Assembly to the loader. 2. Secure the Hose Cover (29) and Valve Assembly to the loader with the two Bolts removed earlier. 9. Secure all wires and cover any open connectors. Tightening Torque: 17–22 ft-lb (23–29 Nm) YL110/210 Third Function Valve Kit...
  • Page 15: Tractor Connection

    Make sure all Repeat Bands are tightened and trimmed. 4. To pressurize the hydraulic system after connection, press and hold the Third Function Button (S) while slowly moving the control lever to the left and right. YL110/210 Third Function Valve Kit...
  • Page 16: Operation

    3. Refer to the Operator’s Manual of the Third Function attachment for the safe operation of the attachment. © 2021 YANMAR AMERICA CORPORATION YANMAR licenses the usage rights of this document in North America to YANMAR America Corporation. Version 1.0 YANMAR America Corporation Code No.: 0F052-EN0050...

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