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Table of Contents
Summary of Contents for OPTIMUM Maschinen OPTisaw SD 285E
- Page 1 Operating manual Version 1.0 Metal belt saw Part no. 3300287...
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Page 2: Table Of Contents
Safety Rating plate...............................5 Safety instructions (warning notes)......................6 1.2.1 Classification of hazards ......................6 1.2.2 Other pictograms.........................6 Intended use .............................7 Reasonably foreseeable misuse.......................8 1.4.1 Avoiding misuse ..........................8 Possible dangers caused by the metal belt saw..................8 Qualification of personnel .........................9 1.6.1 Target group..........................9 1.6.2 Authorized personnel ........................9 Safety measures during operation......................10... - Page 3 Ersatzteile - Spare parts Ersatzteilbestellung - Ordering spare parts .................... 34 Hotline Ersatzteile - Spare parts Hotline ....................34 Service Hotline ............................34 Ersatzteilzeichnungen - Spare part drawings ..................35 Schaltplan - Wiring diagram ........................38 Appendix Copyright ..............................41 Terminology/Glossary ..........................
- Page 4 If you have any further questions after reading these operating instructions and you are not able to solve your problem with a help of these operating instructions, please contact your specialised dealer or directly the company OPTIMUM. Optimum Maschinen Germany GmbH Dr.- Robert - Pfleger - Str. 26 D-96103 Hallstadt Mail: info@optimum-maschinen.de...
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Page 5: Safety
Always keep this documentation close to the metal belt saw. INFORMATION If you are unable to rectify an issue using these operating instructions, please contact us for advice: Optimum Maschinen Germany GmbH Dr. Robert-Pfleger-Str. 26 D- 96103 Hallstadt Email: info@optimum-maschinen.de... -
Page 6: Safety Instructions (Warning Notes)
Safety instructions (warning notes) 1.2.1 Classification of hazards We classify the safety warnings into different categories. The table below gives an overview of the classification of symbols (ideogram) and the warning signs for each specific danger and its (possible) consequences. Symbol Warning alert Definition / consequence... -
Page 7: Intended Use
The metal belt saw must only be installed and operated in a dry and ventilated place. If the metal belt saw is used in any way other than described above, modified without authorization of Optimum Maschinen Germany GmbH, then the metal belt saw is being used improperly. -
Page 8: Reasonably Foreseeable Misuse
WARNING! Extremely severe injuries. It is forbidden to make any modifications or alternations to the operation values of the metal belt saw! They could endanger people and cause damage to the metal belt saw. Reasonably foreseeable misuse Any other use other than that specified under "Intended use" or any use beyond the described use shall be deemed as non-intended use and is not permissible. -
Page 9: Qualification Of Personnel
Qualification of personnel 1.6.1 Target group This manual is addressed to the operating companies, the operators, the maintenance personnel. Therefore, the warning notes refer to both operation and maintenance of the metal belt saw. Determine clearly and explicitly who will be responsible for the different activities on the machine (operation, maintenance and repair). -
Page 10: Safety Measures During Operation
check the personnel‘s knowledge level, document the training/instruction, require personnel to confirm participation in training/instructions by means of a signature, check whether the personnel is working safety and risk-conscious and observes the operating instructions. The operator must have obtained a training regarding the handling of the metal belt saw, ... -
Page 11: Emergency-Stop Button
WARNING! If you bypass, remove or override a safety device in any other way, you are endangering yourself and other persons working on the metal belt saw. The possible consequences include: Injuries due to components or workpieces flying off at high speed, ... -
Page 12: Safety Check
Safety check Check the metal belt saw at least once per shift. Inform the person responsible immediately of any damage, defects or changes in the operating function. Check all safety devices at the beginning of each shift (with the machine stopped), ... -
Page 13: Safety During Operation
regularly once a week. Personal protective equipment for special works Protect your face and your eyes: Wear a safety helmet with facial protection when performing work where your face and eyes are exposed to hazards. Wear protective gloves when handling pieces with sharp edges. Wear safety shoes when you assemble, disassemble or transport heavy components. -
Page 14: 1.12.2 Using Lifting Equipment
Check if they are working properly! 1.13 Accident report Inform your supervisors and Optimum Maschinen Germany GmbH immediately in the event of accidents, possible sources of danger and any actions which almost led to an accident (near misses). There are many possible causes for "near misses". -
Page 15: Inspection Deadlines
The inspection prior to initial commissioning is not required if the operator receives confirmation from the manufacturer or installer that the electrical systems and operating equipment comply with the accident prevention regulations. Permanently installed electrical systems and operating equipment are considered constantly monitored if they are continually serviced by qualified electricians and inspected by means of measurements in the scope of operation (e.g. -
Page 16: Technical Data
Technical data Rating plate The following information represents the dimensions and indications of weight and the manufacturer‘s approved machine data. Electrical connection Connection 400 V; ~50 Hz; 1.1 KW Cutting area Possible cutting areas on page 25 General Cutting angle adjustment using the rotating saw arch 0°... -
Page 17: Emissions
Emissions The generation of noise emitted by the metal belt saw is 73 to 80 dB(A) at idle. If the metal belt saw is installed in an area where various machines are in operation, the noise exposure (immission) on the operator of the metal belt saw at the working place may exceed 80 dB(A). -
Page 18: Assembly
Assembly Unpacking the machine Transport the metal belt saw in its packing crate to a place near its final installation location with a forklift before unpacking it. If the packaging shows signs of possible transport damage, take the necessary precautions not to damage the machine when unpacking. -
Page 19: Dimensions
Dimensions 3.3.1 Load suspension point Assembly SD285E Version 1.0 - 2023-07-20 Translation of original instruction... -
Page 20: Assembling The Machine Stand
3.3.2 Assembling the machine stand Assemble the side parts of the machine stand. Place the machine stand on a suitable surface. Check that the base of the metal band saw is level using a spirit level. Even out any unevenness. -
Page 21: Electrical Connection
Electrical connection WARNING! The three-phase electrical connection may only be performed by an electrician or under the guidance and supervision of an electrician. Check the fusing (fuse) of your electrical supply according to the technical instructions regarding the total connected power of the machine. ... -
Page 22: Operation
Operation Control and indicating elements Pos. Designation Pos. Designation Handle Saw belt tension Saw arch Adjustable saw belt and coolant hose guide Quick-action vice Clamping lever angular adjustment saw arch Control panel Feed regulation valve Sawing stop Vise position clamping lever Safety Use the metal belt saw only under the following conditions: The metal belt saw is in proper working order. -
Page 23: Inserting The Workpiece
Eliminate or have all malfunctions rectified promptly. Stop the machine immediately in the event of any abnormality in operation and make sure it cannot be started-up accidentally or without authorisation. Notify the person responsible immediately of any modification. Safety during operation on page 13 Inserting the workpiece ... -
Page 24: Resetting An Emergency Stop Condition
Resetting an emergency stop condition Unlock the emergency stop switch again. Adjusting the speed of the saw belt The speed is set in two stages. 400V motor star connection and 400V motor delta connection. 4.9.1 Saw belt speeds Guidelines values for cutting speeds [m / min] Feed Feed Material... -
Page 25: Starting The Metal Belt Saw
4.11 Starting the metal belt saw Switch on the metal band saw with the push button. 4.12 Hydraulic feed The weight force during lowering can be adjusted slightly at the counter bearing of the spring. Adjust the down speed of the saw arch with the feed regulation valve (1). -
Page 26: Maintenance
Maintenance ATTENTION! Properly performed regular maintenance is an essential prerequisite for operational safety, failure-free operation, long service life of the metal belt saw and the quality of your manufactured products. Installations and equipment from other manufacturers must also be in good order and condition. Safety WARNING! Consequences of incorrect maintenance and repair work may include:... -
Page 27: Checkup, Inspection And Maintenance
Checkup, inspection and maintenance The type and level of wear depends to a large extent on the individual usage and operating conditions. Any indicated intervals therefore are only valid for the corresponding approved conditions. Interval Where? What? How? The saw belt is being tensed with the handwheel. ... - Page 28 Interval Where? What? How? ATTENTION! The metal belt saws are to be used with the following saw blades. 2480 x 27 x 0.9 mm When using saw blades with other dimensions the metal belt saw might be damaged. Place the saw arch in the upper position and close the stop cock on the hydraulic cylinder.
- Page 29 Interval Where? What? How? The saw belt must fit on the shoulder of the two saw belt rollers when running. If necessary, use the eccentric bolts on which the guide bearings are located to adjust the saw band run.
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Page 30: Repair
If repairs are performed by other qualified technical personnel, they must follow the instructions in this operation manual. Optimum Maschinen Germany GmbH accepts no liability nor does it guarantee against damage and operating malfunctions resulting from failure to observe these operating instructions. -
Page 31: Cooling Lubricants And Tanks
Cooling lubricants and tanks CAUTION! The cooling lubricant can cause diseases. Avoid direct contact with cooling lubricant or parts covered in cooling lubricant. Cooling lubricant circuits and tanks for water-cooling lubricant mixtures must be completely emptied, cleaned and disinfected as needed, but at least once per year or every time the cooling lubricant is replaced. -
Page 32: Inspection Plan For Water-Mixed Cooling Lubricants
5.4.1 Inspection plan for water-mixed cooling lubricants Company: No.: Date: used cooling lubricant size to be checked Inspection methods Inspection Procedure and comment intervals noticeable Appearance, odour daily Find and rectify causes, changes e.g. skim off oil, check filter, ventilate cooling lubricant system pH value Laboratory techniques... -
Page 33: Malfunctions
Malfunctions Malfunctions on the metal belt saw Cause/ Malfunction Solution possible effects Saw motor overloading • Suction of motor cooling air hindered • Check and clean • Motor not correctly fixed Saw motor overheating • Power unit for saw blade not prop- •... -
Page 34: Ersatzteile - Spare Parts
Ersatzteile - Spare parts Ersatzteilbestellung - Ordering spare parts Bitte geben Sie folgendes an - Please indicate the following: Seriennummer - Serial No. Maschinenbezeichnung - Machines name Herstellungsdatum - Date of manufacture Artikelnummer - Article no. Die Artikelnummer befindet sich in der Ersatzteilliste. -
Page 35: Ersatzteilzeichnungen - Spare Part Drawings
Ersatzteilzeichnungen - Spare part drawings SD285E DE | EN Version 1.0 - 2023-07-20 Originalbetriebsanleitung... - Page 36 SD285E Menge Grösse Artikelnummer Pos. Bezeichnung Description Qty. Size Item no. Grundkörper Base 0330028702 Anschlagstange Bar stop rod 0330028703 Kühlmittelpumpe Cool pump 0330028704 Gegenschraubstock Countervice 0330028706 Schraubstock Spannbacke Vice jaw 0330028708 Schraubstock Spannbacke Vice jaw 0330028709 Gehäuserahmen Body frame 0330028710 Schraube Screw 0330028711...
- Page 37 SD285E Menge Grösse Artikelnummer Pos. Bezeichnung Description Qty. Size Item no. R. Bandführungsplatte R.Bladeguide plate 0330028791 L. Bandführungsplatte L.Bladeguide plate 0330028792 Buchse Bush 0330028793 Mikroschalter Micro switch 0330028794 Kühlmittelverteiler Coolant distributor 0330028796 Tropfschale Stand (L / R) 0330028798 Blattführungseinheit quadratisch Stand (Front / Rear) 0330028799 Tropfschale...
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Page 38: Schaltplan - Wiring Diagram
Schaltplan - Wiring diagram Sicherungsempfehlung - Recomended fuse - 16A Stromversorgung - Power supply - 3 Ph ~50Hz / 400V Liefergrenze - Limit of equipment SD285E - Ersatzteilliste elektrische Bauteile - Spare electrical components Menge Grösse Artikelnummer Pos. Bezeichnung Description Qty. - Page 39 oil-compare-list.fm Viskosität Schmierstoffe Viskosity Kennzeich- Lubricant nung nach Viscosité ISO VG DIN 51502 Lubrifiant DIN 51519 mm²/s (cSt) Aral Degol BG BP Energol SPARTAN Klüberoil Mobilgear Shell Omala VG 680 CLP 680 Meropa 680 GR-XP 680 EP 680 GEM 1-680 Aral Degol BG BP Energol SPARTAN...
- Page 40 Spezialfette, ALTEMP Mobilux EP wasserabweisend Q NB 50 Special greases, water Energrease Aral Aralub Klüberpaste Mobil resistant PR 9143 ME 31-52 Greaserex Graisses spéciales, déperlant Wälzlagerfett Shell Alvania K 3 K-20 CENTOPLE Multifak Bearing grease Aralub HL 3 Energrease BEACON 3 Mobilux 3 R 3 Alvania (Li-verseift)
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Page 41: Appendix 8.1 Copyright
Appendix Copyright This document is protected by copyright. All derived rights are reserved, especially those of translation, re-printing, use of figures, broadcast, reproduction by photo-mechanical or similar means and recording in data processing systems, either partial or total. Subject to technical changes without notice. Terminology/Glossary Term Explanation... -
Page 42: Liability Claims For Defects / Warranty
Any defective products or components of such products will either be repaired or replaced by components which are free from defects. Ownership of replaced products or components is transferred to OPTIMUM Maschinen Germany GmbH. The automatically generated original proof of purchase which shows the date of purchase, ... -
Page 43: Storage
Example: not stackable - do not stack further packing cases on top of the first one. Consult Optimum Maschinen Germany GmbH if the machine and accessories are stored for more than three months or are stored under different environmental conditions than those specified here . -
Page 44: 8.5.1 Decommissioning
8.5.1 Decommissioning CAUTION! Used devices need to be decommissioned in a professional way in order to avoid later misuses and endangerment of the environment or persons. Pull off the main plug. Cut the connection cable. Remove all environmentally hazardous operating fluids from the used device. ... -
Page 45: 8.5.5 Disposal Of Lubricants And Coolants
Modified settings Any experiences with the metal belt saw which might be important for other users. Recurring failures Optimum Maschinen Germany GmbH Dr.-Robert-Pfleger-Str. 26 D-96103 Hallstadt Fax +49 (0) 951 - 96 555 - 888 email: info@optimum-maschinen.de Appendix SD285E Version 1.0 - 2023-07-20... -
Page 46: Ec Declaration Of Conformity
EC Declaration of Conformity in accordance with the Machinery Directive 2006/42/EC Annex II 1.A The manufacturer / distributor Optimum Maschinen Germany GmbH Dr.-Robert-Pfleger-Str. 26 D - 96103 Hallstadt hereby declares that the following product Product designation: Metal belt saw Type designation:... - Page 47 Index Accident report .............14 Assembly .............18 Center of gravity ..........19 Commissioning ............21 Copyright .............41 Dimensions ............19 Disinfection Cooling lubricant tank ........31 Disposal ...............45 Electrical connection ..........20 Electrical system safety ..............14 Emergency stop condition reset ..............24 Environmental conditions ........16 Hazards Classification .............6 Intended use ............6 Malfunctions metal belt saw .........33 Misuse ..............8...
- Page 48 SD285E Translation of original instruction Version 1.0 - 2023-07-20...
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