Carrier CRPWREXH071A01 Installation Instructions Manual
Carrier CRPWREXH071A01 Installation Instructions Manual

Carrier CRPWREXH071A01 Installation Instructions Manual

48/50a 020-060, 48/50k 20-60 high-capacity power exhaust and conversion package accessories

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Power Exhaust Part Numbers: CRPWREXH071A01 through CRPWREXH079A01
Conversion Package Numbers: CRPECONV005A00, CRPECONV006A00
CONTENTS
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . 1
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Configuration for 48/50A only . . . . . . . . . . . . . . . . . . 9
Conversion Package for 48/50A Only . . . . . . . . . . . . 9
Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . 13
Warnings and Alarms . . . . . . . . . . . . . . . . . . . . . . . . 13

SAFETY CONSIDERATIONS

Installation and servicing of air-conditioning equipment can be
hazardous due to system pressure and electrical components. Only
trained and qualified service personnel should install, repair, or
service air-conditioning equipment.
Untrained personnel can perform basic maintenance functions of
cleaning coils and filters and replacing filters. All other operations
should be performed by trained service personnel. When working
on air-conditioning equipment, observe precautions in the
literature, tags and labels attached to the unit, and other safety
precautions that may apply.
Follow all safety codes, including ANSI (American National
Standards Institute) Z223.1. Wear safety glasses and work gloves.
Use quenching cloth for unbrazing operations. Have fire
extinguisher available for all brazing operations.
It is important to recognize safety information. This is the
safety-alert symbol
. When you see this symbol on the unit and
in instructions or manuals, be alert to the potential for personal
injury.
Understand the signal words DANGER, WARNING, CAUTION,
and NOTE. These words are used with the safety-alert symbol.
DANGER identifies the most serious hazards which will result in
severe personal injury or death. WARNING signifies hazards
which could result in personal injury or death. CAUTION is used
to identify unsafe practices, which may result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability,
or operation.
WARNING
Before performing service or maintenance operations on unit,
turn off main power switch to unit. Electrical shock could
cause personal injury.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53480449-01
Installation Instructions
Page
Printed in U.S.A.
Form No. 48-50A-1ASI Rev A
High-Capacity Power Exhaust
and Conversion Package Accessories
WARNING
Electrical shock can cause personal injury and death. Shut off
all power to this equipment during installation and service.
There may be more than one disconnect switch. Tag all
disconnect locations to alert others not to restore power until
work is completed.

GENERAL

IMPORTANT: In order to field install High Capacity Power
Exhaust accessory in 48/50K only, the unit must have "Power
and Control Accessory" option installed from the factory. Oth-
erwise the accessory will not be able to operate.
Refer to Table 1 for package usage. For a complete list of parts
contained in each kit see Table 2. For sizes 020-050, either 1 or 2
module versions of the accessory may be ordered and installed de-
pending on the desired exhaust airflow. For size 060, either 2 or 3
module versions of the accessory may be ordered and installed de-
pending on the desired exhaust airflow.
The high-capacity power exhaust blowers are shipped assembled
and are packaged with one hood assembly per container.
Each module has 2 high-capacity power exhaust blowers. Brack-
ets, wires, and extra gasket screws are also included in the
package.
In addition to the power exhaust accessory, the following accesso-
ries are required for 48/50A only (see Table 3):
To convert a constant volume unit without power exhaust
to a modulating power exhaust unit, conversion kits
CRPECONV005A00 and CRPECONV006A00 must be
installed.
NOTE: If the unit has the factory-installed hot gas bypass
(HGBP) option (also referred to as a minimum load valve),
or Digital Compressor, or if it's a VAV (variable air vol-
ume) unit, then the CRPECONV005A00 kit will not be
required.
To convert a VAV unit without power exhaust to a
modulating
power
CRPECONV006A00 must be installed.
CAUTION
When removing panels from the unit, be careful not to damage
roof or other surfaces with the panels.
Pg 1
48/50A 020-060
48/50K 20-60
exhaust
unit,
conversion
9-24
Replaces: 48-50A-16SI
kit

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Summary of Contents for Carrier CRPWREXH071A01

  • Page 1: Table Of Contents

    48/50A 020-060 48/50K 20-60 High-Capacity Power Exhaust and Conversion Package Accessories Installation Instructions Power Exhaust Part Numbers: CRPWREXH071A01 through CRPWREXH079A01 Conversion Package Numbers: CRPECONV005A00, CRPECONV006A00 CONTENTS Page WARNING SAFETY CONSIDERATIONS ....1 Electrical shock can cause personal injury and death.
  • Page 2: Installation

    Table 1 — High-Capacity Power Exhaust Package Usage UNIT SIZE VOLTAGE V-Ph-Hz NUMBER OF MODULES PART NUMBER CRPWREXH071A01 208/230-3-60 CRPWREXH074A01 CRPWREXH072A01 48/50A020-050, 460-3-60 48/50K 20-50 CRPWREXH075A01 CRPWREXH073A01 575-3-60 CRPWREXH076A01 CRPWREXH074A01 208/230-3-60 CRPWREXH077A01 CRPWREXH075A01 48/50A060, 460-3-60 48/50K 60 CRPWREXH078A01 CRPWREXH076A01 575-3-60 CRPWREXH079A01 Table 2 —...
  • Page 3 marked “Module 1” is closest to the auxiliary control panel. Plug the wiring harness from the power exhaust module into the mating plug from the power harness installed in Step 6. Please note the following statement is valid for A-series only.
  • Page 4 Building Pressure Transducer Control Harness Terminal Block Fig. 4 — Auxiliary Control Box for 48/50K WIRING AUXILIARY CONTROL PANEL FROM TERMINAL BLOCK POWER PANEL PL22-1 PL24-5 TO POWER PL22-2 EXHAUST PL22-3 PL24-2 TERMINAL BLOCK Fig. 5 — Power Exhaust Wiring (One Module) for 48/50A Only Auxiliary Control Panel Terminal Block Wiring From...
  • Page 5 WIRING AUXILIARY CONTROL PANEL FROM TERMINAL BLOCK POWER PANEL PL22-1 PL24-5 POWER PL22-2 EXHAUST PL22-3 PL24-2 MODULE A TERMINAL BLOCK PL25-5 POWER EXHAUST PL25-2 MODULE B Fig. 7 — Power Exhaust Wiring (Two Modules) for 48/50A Only Auxiliary Control Panel Terminal Block Wiring From Power Panel...
  • Page 6 To Power Exhaust Module A Auxiliary Control Panel Terminal Block Wiring From Power Panel (Factory Installed) To Power Exhaust Module B To Power Exhaust Module C Fig. 10 — Power Exhaust Wiring (Three Modules) for 48/50K Only Factory-Installed Economizer Size 060 Wire Harnesses Units Only PL23...
  • Page 7: Horizontal Discharge Units (48/50Aw,Ay,A4,A5,A8,A9 And 48/50K4, K5)

    Set each power exhaust module in front of the openings cut Horizontal Discharge Units into the return duct. With the 2 and 3-module accessory pack- (48/50AW,AY,A4,A5,A8,A9 and 48/50K4, K5) ages, make sure that the module marked “Module 1” is clos- Unpack accessory package.
  • Page 8 .754 11.357 12.000 12.000 11.357 .754 1.988 5.571 30.876 28.748 5.768 PE O.D. PE I.D. 5.773 5.565 45.375 .904 PE I.D. 47.375 PE O.D. NOTE: Dimensions are in inches. Fig. 14 — Horizontal Discharge Mounting Opening Economizer Hood 42.56" Typical Location of Barometric Relief or Power Exhaust...
  • Page 9: Configuration For 48/50A Only

    Replace the auxiliary control box cover. Configuration for 48/50A only The ComfortLink™ controls can now be configured to CRPECONV006A00 CONVERSION PACKAGE operate the power exhaust. These configurations are This conversion kit contains the building pressure transducer and accomplished through the scrolling marquee display by control tubes.
  • Page 10 LEGEND — Building Pressure Transducer — Discharge Pressure Transducer HGBP — Hot Gas Bypass — Plug Assembly Fig. 17 — Auxiliary Control Box ECB2 Wiring for 48/50A HIGH AUXILIARY CONTROL LOW CONTROL Fig. 18 — Building Pressure (BP) Transducer TUBE CONNECTION Fig.
  • Page 11: Programming

    Programming PROGRAMMING WITH THE LOCAL CONTROL PANEL IMPORTANT: The Adjustable frequency drive can also be 1-20 Motor Power programmed from a PC via RS485 com-port by installing [5] 0.37kW - 0.5HP the MCT-10 Set-up Software. This software can be either Setup 1 ordered using code number 130B1000 or downloaded from Danfoss...
  • Page 12 Table 5 — High Capacity Danfoss Parameters PARAMETERS DESCRIPTION MODE DEFAULT P0-03 Regional Settings [1] North America [0] International [102] 200-240-v/60 Hz P0-06 Grid Type [122] 440-480-v/60 Hz Size Related [132] 525-600-v/60 Hz P1-01 Motor Control Principle [0] U/f VVC+ P1-20 Motor Power [11] 3kw-4hp...
  • Page 13: Troubleshooting

    TROUBLESHOOTING Warnings and Alarms The warnings and alarms shown in Table 6 can be used to find the root cause of failures. The VFD will show error codes; use the er- ror code number to determine the cause of the problem. Table 6 —...
  • Page 16 © 2024 Carrier Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Catalog No. 04-53480449-01 Printed in U.S.A. Form No. 48-50A-1ASI Rev A Pg 16 9-24 Replaces: 48-50A-16SI...

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