Ice Bear BARSTOW 200 Owner's Manual
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Ice Bear BARSTOW 200 Owner's Manual

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OWNER'S MANUAL
No one under the age of 16 should operate this go kart.
Always wear a helmet it could save your life!
READ THIS MANUAL CAREFULLY!
Provincial/Municipal governments have different regulations pertaining to owning
and operating an off-road vehicle, learn and follow all regulations in your area.

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  • Page 1 OWNER’S MANUAL No one under the age of 16 should operate this go kart. Always wear a helmet it could save your life! READ THIS MANUAL CAREFULLY! Provincial/Municipal governments have different regulations pertaining to owning and operating an off-road vehicle, learn and follow all regulations in your area.
  • Page 2 To the Owner Congratulations on your purchase of this Go Kart. This Owner’s manual will provide you information regarding safe operation, operational instructions, maintenance and care. Fully understanding this manual and following all of the instructions herein will provide the knowledge needed to have safe and enjoyable Go Kart operation.
  • Page 3 To emphasize special important information in the manual, please note the following: To emphasize important safety information, the word WARNING, with the alert symbol, has special meaning.: To emphasize important information, the word CAUTION has special meaning: To emphasize important information, the word NOTE has special meaning.: This manual is based on the latest product information available at the time of publication.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS WARRANTY.................. 3 IM P O R T A N T SA F E T Y L A B E L S ........... 4 L O C A T I O N .
  • Page 5 M A I N T E N A N C E C H A R T ........... . . 2 4 BATTERY INSTALLATION AND MAINTENANCE......

  • Page 6: Warranty

    What this Warranty Does Not Cover This warranty does not cover the following 1. Damage due to lack or improper maintenance as described in this manual. 2. Damage which is caused by normal use and not caused by a defect in materials or workmanship.

  • Page 7: Important Labels

    IMPORTANT LABELS...

  • Page 8: Warning Labels

    WARNING LABELS...

  • Page 9: Safety

    SAFETY 1. Always read and understand the Owner’s manual and warnings before starting the Go Kart for The first time. 2. This Go Kart should only be assembled by someone who has the knowledge, ability and skills to read and understand mechanical instructions. 3.
  • Page 10 DESCRIPTIONS AND PARTS LOCATIONS 1. FRONT WHEELS 2. FRONT SHOCKS 3. BRUSH GUARD 4. FUEL TANK 5. REAR WHEELS 6. REAR SHOCKS 7. SEAT BELTS 8. SEAT 9. STEERING WHEEL 10. IGNITION SWITCH 11. GAS PEDAL 12. BRAME PEDAL 13. PARKING BRAKE 14.

  • Page 11: Description And Part Functions

    DESCRIPTION AND PART FUNCTIONS Ignition key(1): When the ignition switch is placed in the (ON) position the engine I can start when the ignition is turned to the right. When the ignition switch is placed in the (OFF) position O the engine will not start, or will turn off, if running.

  • Page 12: Oil Fill Plug/Dipstick

    Oil Fill Plug/Dipstick(7): To open Oil fill plug/Dipstick, turn cap counter clockwise to remove. To re-install cap, turn cap clockwise until snug. Make sure cap is seated properly. Seat latch(8): The seat latch is located under the driver side seat. To access, look under the front of the driver side seat.

  • Page 13: Fu E L An D Oi

    FUEL AND OIL FUEL Never use leaded gasoline in this product. It could affect the engine’s emissions and damage the engine. Go Kart requires clean unleaded regular gasoline with a minimum octane ≥90#. Gasoline/Ethanol blends Blend of unleaded gasoline with Ethanol, also known as GASOLINE, at or below 10%(E10) can be used in your Go Kart.

  • Page 14: Break-In Period

    BRAKE - IN BREAK IN PERIOD The initial 20 hours or operation is most important in the life of your Go Kart. The following guidelines will explain the proper break in procedures. 1. During the first 10 hours of operation, don’t apply more than 1/2 throttle for long periods of time.

  • Page 15: P R E - R I D E I N S P E C T I O

    PRE-RIDE INSPECTION Inspecting checking condition of the Go Kart before each ride is important. Following the pre-ride check list will help insure the have mechanical problems which could result in injury or becoming stranded. Make sure the Kart good operating condition before each operatation.

  • Page 16: Operating The Go Kart

    OPERATING THE GO KART > Carrying more than one passenger on this Go Kart could be hazardous. > Carrying more than one passenger could cause loss of control resulting in severe injury of death to the operator and/or passenger. > This Go Kart is designed for one operator and one passenger. Never allow more than one passenger.
  • Page 17 OPERATING THE GO KART HEMET, EYE PROTECTION, PROTECTIVE CLOTHING Always wear a DOT certified motorcycle helmet(1). A helmet helps protect against serious head injuries in event of an accident. A helmet is the most important safety gear item you can wear. Consult with a motorcycle dealer for the correct size and type of helmet that is right for you.

  • Page 18: S E A T B E L T

    OPERATING THE GO KART SEAT BELTS > Riding in this Go Kart without the seat belt harness worn and attached properly for both the operator and passenger could be hazardous. > Operating the Go Kart without the seat belt harness worn by both the operator and passenger increases the chance of injury or death in the event of an accident.

  • Page 19: Starting The Engine

    OPERATING THE GO KART STARTING ENGINE To start the engine 1. Before starting the engine, ALWAYS REVIEW THE PRE RIDE INSPECTION PROCEDURES LISTED IN THIS MANUAL 2. Make sure parking brake lever(1) is set before attempting to start the engine. 3.

  • Page 20: S T A R T I N G O F

    OPERATING THE GO KART STARTING OFF 1. Once engine has warmed up, release parking brake by moving parking brake lever(1) the forward position. 2. Let off brake pedal(2) and gradually depress gas pedal(3) until kart moves. 3. Drive kart slowly until you become fully familiar with Karts...

  • Page 21: C L I M B I N G A H I L

    OPERATING THE GO KART CLIMBING A HILL 1. Stop and evaluate the hill before attempting to climb. Make sure the hill is not too steep, the terrain is not loose or slippery and that there are no obstacles. 2. Approach the hill at a steady speed and maintain speed throughout the climb. 3.

  • Page 22: S K I D D I N G O R S L I D I N

    OPERATING THE GO KART SKIDDING OR SLIDING In certain situations you may experience skidding or sliding even though the brakes are not applied. Follow the operating techniques listed below to regain control. Front wheel begins to slide or skid: To regain traction, let off the throttle and brakes until control of the Go Kart is achieved, steer in the direction of the skid.

  • Page 23: O P E R A T I N G T H R O U G H W A T E

    OPERATING THE GO KART OPERATING THROUGH WATER Operating through water can be hazardous, especially if it is fast moving. Make sure the water your are operating through is shallow and is not more than 10cm(4in) deep. Before crossing any water look at the terrain entering and exiting the water, the terrain should have a gradual slope with no obstacles.
  • Page 24 OPERATING THE GO KART OPERATING IN COLD WEATHER PRE RIDE INSPECTION Brake and throttle linkages: Cold weather requires additional pre-ride inspection of the Go Kart before operating. Inspect brake and throttle linkages make sure they operate freely and correctly. Ice and snow can cause these items to freeze.

  • Page 25: Lo A D Gu I D E L I N E

    OPERATING THE GO KART LOAD GUIDELINES Load guidelines including accessories: Never exceed the maximum load capability of the Go Kart. This includes the weight of the operator and any cargo. This Go Kart is rated and 535 lbs(160kgs). The Cargo rack is rated at 25 lbs(11.34kg) Make sure all cargo is secure as well as the connection points on the rack.
  • Page 26 MAINTENCE For the maintenance, your Go Kart may be maintained by an authorized motorsports service dealer or a repair shop of your choosing. Following the proper maintenance procedures and time table for maintenance listed in this manual is important for the safety of the operator and the life span of the Go Kart.

  • Page 27: M A I N T E N A N C

    MAINTENANCE CHART First 5 Before Every 20 Every 50 Every 100 ITEM hours of each ride hours of hours or hours or operation operation 3 months 6 months or 1 month Exhaust pipe nuts and muffler bolts Air cleaner element Valve clearance ** Spark Plug Fuel Line...

  • Page 28: Battery Installation And Maintenance

    BATTERY INSTALLATION AND MAINTENANCE > Battery electrolyte(Sulfuric Acid) is possible, electrolyte can cause severe burns if contacts skin. Avoid contact with skin, eyes or clothing. > If sulfuric acid is swallowed or splashed in the eyes, treat immediately. Sulfuric acid in the eyes can cause blindness. Serious internal injuries or death can result if swallowed.

  • Page 29: Charge The Ba Tte

    CHARGE THE BATTERY Note: Do not turn the charger on before attaching the charger clips to the battery terminals. The standard charging rate is 0.7A x 5--10 hours. Maximum charging rate is 3A x 1 hour. 1. Attach the charger to the battery terminals. Red clip to the POS+ side of the battery.

  • Page 30: A I R F I L T E

    MAINTENCE Air filter The air cleaner element needs to be cleaned or replaced periodically(see chart for cleaning/replacement intervals.) The air filter element will need to be cleaned more often if Go Kart is ridden in muddy, wet, or dusty conditions. A clean air filter will help the Go Kart to run at peak performance allowing better gas mileage, more power and will protect the engine from damaging effects of dirt entering the engine.

  • Page 31: S P A R K P L U

    MAINTENCE SPARK PLUG This Go Kart comes equipped with an A7RTC spark plug. To inspect the spark plug, remove the plug cap(1) then remove the spark plug(2) from the engine with the spark plug tool provided. Inspect the plug for carbon deposits and clean if necessary with a wire brush.

  • Page 32: C H E C K I N

    MAINTENCE ENGINE OIL The proper amount and grade of engine oil will have a great impact on the life of the engine. Checking the oil daily and changing the oil as listed in the maintenance schedule is the most important maintenance procedure there is for the engine. >...

  • Page 33: C L E A N I N G O I L F I L T E

    MAINTENCE CLEANING OIL FILTER SCREEN 1. Remove oil drain plug(1) located on bottom left side of engine and drain oil in an appropriate container. Once oil is drained, re-install drain plug(1). Note: Always dispose of used oil at an oil reclaim facility.

  • Page 34: I D L E S P E E D A D J U S T M E N

    MAINTENCE IDLE SPEED ADJUSTMENT The idle speed should be set at 1700± 100rpms To adjust the idle speed: Locate the idle adjustment screw(1) located on the carburetor. Allow engine warm approximately 10 minutes. With the engine running, turn the idle adjustment screw in or out at small increments until the correct idle is achieved.

  • Page 35: F U E L H O S E I N S P E C T I O

    MAINTENCE FUEL HOSE INSPECTION Inspect the fuel hose(1) for any cracks or leaks and make sure all clamps are in place. Replace the fuel hose if any defects are found. BRAKES This Go Kart is equipped with rear hydraulic disc brakes >...

  • Page 36: Valve Clearance

    MAINTENCE VALVE CLEARANCE Adjusting the valves should be done by an authorized service center or comparable servicing dealer. Proper valve gap will help keep Go Kart running at peak performance. Follow the valve gap adjustment intervals listed in the maintenance chart.

  • Page 37: Cha I

    MAINTENCE CHAIN CHAIN AND SPROCKET INSPECTION Inspect drive chain for wear, rust, bound links, proper lubrication and proper tension. If drive chain has a problem, correct or replace. Contact a service center for chain replacement. A worn drive chain could also mean the sprockets may be worn. Look for the following on sprockets(1): worn teeth, broken or damaged teeth, loose sprocket mounting nuts.

  • Page 38: Replacing Tires

    MAINTENCE TIRES Inspect tires before each ride, this should include the following: 1. Inspect for cracks or leaks. 2. Inspect tread depth. If tread depth is below 4mm(0.16 in) 3. Check tire pressure. Incorrect tire pressure can affect the handling, operator comfort, steering, tire life and traction.
  • Page 39 MAINTENCE STORAGE If the Go Kart is left unused for an extended period of time proper storage maintenance is required. 1. Wash Go Kart thoroughly, then wax plastics and painted parts with a non abrasive auto wax. Coat vinyl seat and rubber parts with a vinyl/rubber protectant. Note: Keep water away from air intake and muffler outlet while washing to avoid water from entering the engine and/or components.

  • Page 40: Washing The Go Kart

    MAINTENCE WASHING THE GO KART 1. Wash mud and dirt off Go Kart with low water pressure from a hose. 2. Wash Go Kart using a mild detergent or car soap using a sponge, soft rag or brush. Do not use any cleaning materials that could scratch the Go Kart. Note: Be careful not to allow water to enter the muffler outlet, air filter intake, brake cables or switches.

  • Page 41: Troubleshooting

    TROUBLESHOOTING Trouble Possible cause Solution Engine will - Fuse is burned out - Replace fuse not start - Battery terminal is loose - Tighten terminal - Starter motor not working - Take to a service center starter motor does not turn over Engine will - Air filter dirty - Clean or replace air filter...
  • Page 42 TORQUE SPECTIONS FASTNER TORQUE TORQUE THREAD SIZE (ft.lbs.) / (in.lbs.) (nm) 5mm bolts and nuts 39--52 in. Lbs. 4.5--6 nm 6mm bolts and nuts 69--104 in. Lbs. 8--12 nm 8mm bolts and nuts 13--18 ft. Lbs. 18--25 nm 10mm bolts and nuts 22--29 ft.

  • Page 43: S P E C I F I C A T I O N

    SPECIFICATIONS ENGINE BRAKING Displacement: 177.3cc Front brake: hydraulic disc Starting: Electric Rear brake: hydraulic disc Spark plug type: A7RTC Cooling: Air cooled TIRE Engine oil capacity: 0.95 L Front tire size: 23×7-10 Transmission oil capacity: 0.3 L Rear tire size: 22×10-10 Ignition type: CDI Tire pressure front: 10psi(69kpa) Number of cylinder: 1...

  • Page 45: Vehicle And Engine Number Location

    VEHICLE AND ENGINE NUMBER LOCATION The Vehicle Identification Number and the engine number are needed when calling for parts, service center help or when registering your Go Kart. Locate the numbers and list the numbers below for your reference. The 17 digits Vehicle Identification Number(VIN) is stamped on the right side of the Go-Kart on the metal frame.
  • Page 46 EMISSION CONTROL SYSTEM WARRANTY YOUR WARRANTY RIGHTS AND OBLIGATIONS The U.S. Environmental Protection Agency, and KXD Motor, L.L.C. (hereinafter “KXD”) are pleased to explain the emission control system warranty on your 2023 Model Year ATV. New vehicle must be designed, built and equipped to meet U.S.
  • Page 47 is free from defects in material and workmanship which cause such vehicle to fail to conform with applicable regulations of the United States Environmental Protection Agency for the periods specified above. Coverage. Warranty defects shall be remedied during customary business hours at any authorized KXD’s dealer located within the United States of America in compliance with the Clean Air Act and applicable regulations of the United States Environmental Protection Agency.
  • Page 48 Additional Information. replacement part that equivalent performance durability may be used in the performance of any maintenance or repairs. However, KXD is not liable for these parts. The owner is responsible for the performance of all required maintenance. Such maintenance may be performed at a service establishment or by any individual.

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