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CBA V User Manual
JULY 2021
Introduction
Thank you for choosing the West Mountain Radio Computerized Battery Analyzer (CBA). The CBA is a
powerful test instrument that measures, graphs, and compares performance of both primary and
secondary (rechargeable) batteries and individual cells. The CBA allows for the precise measurement
of battery capacity and takes the guesswork out of choosing the best battery for your application.
The CBA is much more than a simple battery voltage tester or a battery load tester. It will test virtually
any type or size of battery, any chemistry or number of cells, up to 55 volts. Now anyone can do
scientific battery tests for a reasonable price.
The CBA alone is capable of tests up to a maximum of either 40 amps or 150 watts for short periods of
time. For continuous operation, suggested values are 20 amps or 100 watts, whichever is higher.
When used with an optional amplifier, tests can be done at 500 watts.
The CBA not only tests the total amount of energy stored in a battery (capacity in amp-hours), but also
graphically displays and charts the voltage versus time using a constant current load. Graphs may be
displayed, saved and printed, and the axis parameters can be changed at anytime. Multiple test graphs
of the same battery, or multiple batteries, may be compared or overlaid; a very useful feature. Battery
test data may be printed in color or black and white to paper or convenient test labels to put directly on
the tested batteries. An optional external temperature probe provides automatic over temperature test
cutoff.
®
The CBA is ruggedly built and supplied with 12 gauge wire and Powerpole
connectors for battery test
connections. It is small with a high performance cooling system and quiet fan. LED indicators are
visible from across a room that display communication and test status.
Standard software supplied with the CBA is easy to use, intuitive, and designed to protect both the CBA
and batteries being tested. It provides automatic sensing of battery cell count, a safety check of the
test rate, and recommends a minimum safe discharge voltage. There are user editable and recallable
battery test profiles and Capacity Discharge tests may be viewed in Amp Hours, Watt Hours or Minutes.
The Charge Monitor Test mode charts and records voltage rise during a charge or discharge. Lab
calibration current adjustment is a standard user feature to improve accuracy for testing at very low
discharge rates, or for critical applications.
The optional Extended Software license provides all the features of the standard version, but adds five
additional test modes: Time Discharge, Duty Cycle, Constant Power, Multiple Discharge and Constant
Resistance. Results can be graphed as Voltage vs. Amp hours, Watt hours, Minutes or Ragone
depending on the type of test. Ragone graphs require the weight of the battery/batteries to be
accurate.
A CBA IV enables another test: Power Profile. This test is very useful for power supply testing or solar
cell analysis. The resulting graph displays Voltage vs. Amps or Watts. The Extended Software version
also adds the ability to graph battery temperature with CBA III and CBA IV (when the optional
temperature probe is connected). An additional lab calibration feature makes it possible to compensate
for test lead resistance, giving accurate readings at the battery terminals.
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Summary of Contents for West Mountain Radio Powerpole CBA

  • Page 1 JULY 2021 Introduction Thank you for choosing the West Mountain Radio Computerized Battery Analyzer (CBA). The CBA is a powerful test instrument that measures, graphs, and compares performance of both primary and secondary (rechargeable) batteries and individual cells. The CBA allows for the precise measurement of battery capacity and takes the guesswork out of choosing the best battery for your application.
  • Page 2 CBA HR via a 3.5mm accessory input. The CBA HR is not designed to be used with optional West Mountain Radio 500 watt CBA Amplifiers. For higher test currents and voltages that exceed the CBA HR’s ratings - use the West Mountain Radior CBA IV, which can accommodate one or more 500W Amplifiers.
  • Page 3 CBA IV Specifications Electrical  Maximum continuous discharge rate: 100 watts  Maximum limited term discharge rate with < 3500 ma-hour battery: 125 watts  Maximum limited term discharge rate with < 1000 ma-hour battery: 150 watts  0-3 amp accuracy: typically better than + - 10 mA ...
  • Page 4 Battery test label printing on standard 5160 / 8160 stick-on labels  Dimensions: 1.5" H x 2.8" W x 3.6" D  Weight: 4 oz. ® Powerpole is a registered trademark of Anderson Power Products, Inc. West Mountain Radio CBA © 2017 by Custom Computer Services, Inc.
  • Page 5: Safety Precautions

    Safety Precautions The West Mountain Radio CBA family of battery testers are inherently safe, but the batteries being tested are not. Any system that stores energy is potentially dangerous. Some types of batteries are safer than others, but all are capable of causing explosions or fires.
  • Page 6 Lithium Safety Warnings: Reprinted with permission of the Academy of Model Aeronautics Words in bold and ( ) were added by West Mountain Radio Lithium Battery Fires Lithium batteries are becoming very popular for powering the control and power systems in our models.
  • Page 7 Always have a fire extinguisher nearby. Liability Disclaimer West Mountain Radio will not be liable to you (whether under the law of contract, the law of torts or otherwise) in relation to the contents of, or use of, or otherwise in connection with, the CBA ("product"):...
  • Page 9: Getting Started

    NOTE: If the Windows message “Found new Hardware” appears, the previous step was not completed. 3. Start the West Mountain Radio CBA program. NOTE: For a CBA III the green LED will come on when the program starts. For CBA IVHR the LED will light as soon as the drivers are found.
  • Page 10 7. Set the current draw for the test. This will depend on the battery type. For a car battery, select around 8 amps. ® Powerpole is a registered trademark of Anderson Power Products, Inc. West Mountain Radio CBA © 2017 by Custom Computer Services, Inc.
  • Page 11 Many of these features can be quickly accessed by right-clicking on the chart. ® Powerpole is a registered trademark of Anderson Power Products, Inc. West Mountain Radio CBA © 2017 by Custom Computer Services, Inc.
  • Page 12 To see data for another test, click on that line. Green: Test data for a test that is running. ® Powerpole is a registered trademark of Anderson Power Products, Inc. West Mountain Radio CBA © 2017 by Custom Computer Services, Inc.
  • Page 13 .bt1 file, it will be converted to the new .bt2 and saved in the new format. Recent Files: Re-opens a file that was recently open. ® Powerpole is a registered trademark of Anderson Power Products, Inc. West Mountain Radio CBA © 2017 by Custom Computer Services, Inc.
  • Page 14 ® Powerpole is a registered trademark of Anderson Power Products, Inc. West Mountain Radio CBA © 2017 by Custom Computer Services, Inc.
  • Page 15 Creates a text file, comma delimited with a summary of all the tests on the current file. In a spreadsheet, the data would look like the following: ® Powerpole is a registered trademark of Anderson Power Products, Inc. West Mountain Radio CBA © 2017 by Custom Computer Services, Inc.
  • Page 16 This will show the screen that was up for stating the test. Some information can be changed such as the battery manufacturer. Other information is just shown for reference. Start Test Stop Test ® Powerpole is a registered trademark of Anderson Power Products, Inc. West Mountain Radio CBA © 2017 by Custom Computer Services, Inc.
  • Page 17 "Print label with logo" option is selected, the software will print a label with a demo logo to give the user an idea of how including a logo would look. ® Powerpole is a registered trademark of Anderson Power Products, Inc. West Mountain Radio CBA © 2017 by Custom Computer Services, Inc.
  • Page 18 Then overlay each test on the same chart. Finally, click this icon and the chart will be converted. ® Powerpole is a registered trademark of Anderson Power Products, Inc. West Mountain Radio CBA © 2017 by Custom Computer Services, Inc.
  • Page 19 Zoom +/- Executes a simple zoom in and out. Reset Resets the Zoom/Pan to full screen. Chart Menu ® Powerpole is a registered trademark of Anderson Power Products, Inc. West Mountain Radio CBA © 2017 by Custom Computer Services, Inc.
  • Page 20 This will show the screen that was up for stating the test. Some information can be changed such as the battery manufacturer. Other information is just shown for reference. ® Powerpole is a registered trademark of Anderson Power Products, Inc. West Mountain Radio CBA © 2017 by Custom Computer Services, Inc.
  • Page 21 Click on a test line and this button will remove that test from the chart. In order to change the file, it must be saved. Tools Menu Preferences ® Powerpole is a registered trademark of Anderson Power Products, Inc. West Mountain Radio CBA © 2017 by Custom Computer Services, Inc.
  • Page 22 Active Warnings this is a control list of all the toggle-able soft warnings that appear in the software. CBA Devices ® Powerpole is a registered trademark of Anderson Power Products, Inc. West Mountain Radio CBA © 2017 by Custom Computer Services, Inc.
  • Page 23 Cable Calibrate ® Powerpole is a registered trademark of Anderson Power Products, Inc. West Mountain Radio CBA © 2017 by Custom Computer Services, Inc.
  • Page 24 Complete this again any time a cable is changed. Web Menu These buttons open a web browser link. ® Powerpole is a registered trademark of Anderson Power Products, Inc. West Mountain Radio CBA © 2017 by Custom Computer Services, Inc.
  • Page 25: Test Configuration

    Test Configuration The new test screen is as follows: Profiles Once all the settings have been made in this window, save those settings as a profile in the upper left. The profile can be loaded from this same area. <default-profile> is a special profile that represents the last set of settings created.
  • Page 26 Using a constant current discharge, the battery Discharge voltage lowers until the cut- off voltage is reached and the test stops. ® Powerpole is a registered trademark of Anderson Power Products, Inc. West Mountain Radio CBA © 2017 by Custom Computer Services, Inc.
  • Page 27 The profile can also be imported from other analysis tools. ® Powerpole is a registered trademark of Anderson Power Products, Inc. West Mountain Radio CBA © 2017 by Custom Computer Services, Inc.
  • Page 28 Internal Resistance This is done by measuring the terminal voltage and voltage under the specified test load, then calculating ® Powerpole is a registered trademark of Anderson Power Products, Inc. West Mountain Radio CBA © 2017 by Custom Computer Services, Inc.
  • Page 29 To test a charge in the charge monitor mode, the charger must be totally electrically isolated from the computer ground. ® Powerpole is a registered trademark of Anderson Power Products, Inc. West Mountain Radio CBA © 2017 by Custom Computer Services, Inc.
  • Page 31 Significant Features for CBA Type The following table indicates features that are available to for: X - for All CBA using Standard Software 1 - Requires Extended Software 2 - Requires a multi-unit license CBA I, II, CBA IV CBA HR Discharge - Apply a current until voltage drops to a specified level Mission Profile - Run a pass/fail test based on entered...
  • Page 32 Temperature calibration, therefore if using multiple CBA units, it is easy to designate each one with a specific calibration set-up. If the CBA does not seem to be reading correctly, check these ® Powerpole is a registered trademark of Anderson Power Products, Inc. West Mountain Radio CBA © 2017 by Custom Computer Services, Inc.
  • Page 33 They are especially useful when complex graphs are overlaid. ® Powerpole is a registered trademark of Anderson Power Products, Inc. West Mountain Radio CBA © 2017 by Custom Computer Services, Inc.
  • Page 34 The final note is shown on the graph and may be edited or deleted by right-clicking on the body of the note. ® Powerpole is a registered trademark of Anderson Power Products, Inc. West Mountain Radio CBA © 2017 by Custom Computer Services, Inc.
  • Page 35 ® Powerpole is a registered trademark of Anderson Power Products, Inc. West Mountain Radio CBA © 2017 by Custom Computer Services, Inc.
  • Page 36 Available PCI slots for additional USB connections (1 PCI slot per 4 CBAs)  Pentium 2 GHz or better ® Powerpole is a registered trademark of Anderson Power Products, Inc. West Mountain Radio CBA © 2017 by Custom Computer Services, Inc.
  • Page 37 If more than one CBA is connected without a valid Multi-CBA license or CBA IV connected, the program will not start. Licensing and new hardware can be obtained from West Mountain Radio (No Multi-CBA License is required for CBA IV and/or CBA HR). For further instructions on license entry see Licensing.
  • Page 38 If using a CBA IV, this capability is built in. If unsure, start the CBA software and select 'Tools' and then 'CBA Devices'. ® Powerpole is a registered trademark of Anderson Power Products, Inc. West Mountain Radio CBA © 2017 by Custom Computer Services, Inc.
  • Page 39 -2 = could not find CBA first,cycles, -3 = parameters are valid, but the power requirements would damage CBA. amps,highVoltage ® Powerpole is a registered trademark of Anderson Power Products, Inc. West Mountain Radio CBA © 2017 by Custom Computer Services, Inc.
  • Page 40 Constant Resistance Test with constant resistance load on the battery. ohms specifies the desired load. Example (5 Ohm test, cutoff at 10.5V): /test resistance 5 /cutoff 10.5 ® Powerpole is a registered trademark of Anderson Power Products, Inc. West Mountain Radio CBA © 2017 by Custom Computer Services, Inc.
  • Page 41 The desired load is specified with amps. The highVoltage parameter provides a limit to the battery voltage during charging. ® Powerpole is a registered trademark of Anderson Power Products, Inc. West Mountain Radio CBA © 2017 by Custom Computer Services, Inc.
  • Page 42 The test is completed when the battery goes below this /cutoff voltage voltage Example: /test discharge 1.5 /cutoff 10.5 ® Powerpole is a registered trademark of Anderson Power Products, Inc. West Mountain Radio CBA © 2017 by Custom Computer Services, Inc.
  • Page 43 All tests support stopping at the specified temperature (n) however, not all tests support temperature graphing. Temperature will be graphed if the ® Powerpole is a registered trademark of Anderson Power Products, Inc. West Mountain Radio CBA © 2017 by Custom Computer Services, Inc.
  • Page 44 This will be ignored without "/chargegraph" /graphcurrent Example: /chargegraph /graphcurrent /chargeignore time For Charge Discharge Test: Delay time ® Powerpole is a registered trademark of Anderson Power Products, Inc. West Mountain Radio CBA © 2017 by Custom Computer Services, Inc.
  • Page 45 /chargeampmin Amps Amps and then below Amps. ® Powerpole is a registered trademark of Anderson Power Products, Inc. West Mountain Radio CBA © 2017 by Custom Computer Services, Inc.
  • Page 46 CBA HR’s voltage sensing function from the large Powerpole (current) connectors, to an isolated measurement circuit (via 3.5 mm plug) to minimize test-lead resistance voltage drop. ® Powerpole is a registered trademark of Anderson Power Products, Inc. West Mountain Radio CBA © 2017 by Custom Computer Services, Inc.
  • Page 47 CBA through the accessory port. 5V power should be able to source at least 200 mA. The serial interface is 3.3V TTL and 5V tolerant. The Baud Rate is 2400. ® Powerpole is a registered trademark of Anderson Power Products, Inc. West Mountain Radio CBA © 2017 by Custom Computer Services, Inc.
  • Page 48 Values are entered twice to ensure proper settings TEST_UA, and error detection. Write AT*TEST TEST_UV Stop current test AT*TEST=0 ® Powerpole is a registered trademark of Anderson Power Products, Inc. West Mountain Radio CBA © 2017 by Custom Computer Services, Inc.
  • Page 49 AT*SEND? Write ATE0 none Echo Off (default) Write ATE1 none Echo on Example Program ® Powerpole is a registered trademark of Anderson Power Products, Inc. West Mountain Radio CBA © 2017 by Custom Computer Services, Inc.
  • Page 50 *STATUS=1200,4529254,9999,1250000,4500000,0,1,122 *STOP=VOLTAGE, 1201, 0 //Test Stopped Because of low voltage at 20:01 minutes (1201) seconds //Status Messages Continue ® Powerpole is a registered trademark of Anderson Power Products, Inc. West Mountain Radio CBA © 2017 by Custom Computer Services, Inc.
  • Page 51 CBA Serial Port *STATUS=1200,4496851,9999,1250000,4500000,0,2,133 *STATUS=1200,4487823,9999,1250000,4500000,0,2,132 AT*SEND=0 //Turn off Status updates AT*STATUS? //Get Status Manually AT*STATUS=1200,4491300,9999,1250000,4500000,0,2,117 ® Powerpole is a registered trademark of Anderson Power Products, Inc. West Mountain Radio CBA © 2017 by Custom Computer Services, Inc.
  • Page 53 When starting a charging cycle, the CBA software will close both the OUT-A and OUT-B relays and leave them closed for the duration of the cycle. If this is not compatible with the charging unit or more flexible options are needed, contact West Mountain Radio to assist in supporting a particular charging unit.
  • Page 54 For CBA HR, the optional temperature probe is connected via a 3.5 mm accessory jack located near the Powerpole connectors. Be advised - when a 3.5 mm plug is inserted, you MUST also ® Powerpole is a registered trademark of Anderson Power Products, Inc. West Mountain Radio CBA © 2017 by Custom Computer Services, Inc.
  • Page 55 There is a noticeable thermal lag with our thermistor type probe. ® Powerpole is a registered trademark of Anderson Power Products, Inc. West Mountain Radio CBA © 2017 by Custom Computer Services, Inc.
  • Page 56 Licensing To purchase an Extended license follow the instructions on West Mountain Radio. License information will be sent by email. NOTE: This information is case sensitive. After receiving the information start the program and connect the CBA that matches the License information.
  • Page 57 If prompted to do so, close the program after registering the license and then restart the CBA software. ® Powerpole is a registered trademark of Anderson Power Products, Inc. West Mountain Radio CBA © 2017 by Custom Computer Services, Inc.
  • Page 58 After new firmware is sent to the device, the 'Status' section will say 'Success' when the CBA is ready to be used again. WARNING: DO NOT unplug the CBA IV during a firmware update. ® Powerpole is a registered trademark of Anderson Power Products, Inc. West Mountain Radio CBA © 2017 by Custom Computer Services, Inc.
  • Page 59 The battery may not be connected or it is completely dead. CBA unit may be damaged. Contact West Mountain Radio support. ® Powerpole is a registered trademark of Anderson Power Products, Inc. West Mountain Radio CBA © 2017 by Custom Computer Services, Inc.
  • Page 60: Computer System Requirements

    If running high power CBA IV tests, it might be necessary to replace the factory installed 25A fuse with the 40A fuse, as separately, packed with each new CBA IV, If the fuse is okay but the CBA is still not drawing power, contact West Mountain Radio support. Computer System Requirements Basic Requirements: ...
  • Page 61 Any Windows compatible, laser or ink jet, color or black and white, printer  Avery 5160 (laser) or Avery 8160 (Inkjet) labels are required for label printing ® Powerpole is a registered trademark of Anderson Power Products, Inc. West Mountain Radio CBA © 2017 by Custom Computer Services, Inc.

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