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MEILLER Premius K 4i Installation And Maintenance Instructions Manual

Vertical cabin door and landing door
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Installation and maintenance
M EN 8200 3006 304 e
instructions
Änderungsnr.: 0088952
Vertical cabin door
and landing door
Premius K 4i / S 4i

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  • Page 1 Installation and maintenance M EN 8200 3006 304 e instructions Änderungsnr.: 0088952 Vertical cabin door and landing door Premius K 4i / S 4i...

  • Page 2: Table Of Contents

    Attaching the toothed belt ....... 36 2 / 71 MEILLER Aufzugtüren GmbH...
  • Page 3 Electrical diagram ........71 ECKLIST MEILLER Aufzugtüren GmbH 3 / 71...

  • Page 4: Introduction

    We are delighted that you have decided to purchase one of our products. As a result, you will benefit from maximum operational reliability and incredibly easy maintenance, at the high level of MEILLER quality you have come to expect. We trust that the unit will give you trouble-free and successful service.

  • Page 5: About These Instructions

    NOTE: Technical notes to which you must pay close attention Fig. 1 Number of an illustration (23) Reference in the text to a key number in an illustration • Action, sequence of activities List MEILLER Aufzugtüren GmbH 5 / 71...

  • Page 6: Safety Information

    Installation and maintenance instructions Safety information Safety information If MEILLER stickers (CE and test number) are removed, the vertical car door is no longer approved. General safety information The general construction accident prevention regulations must be observed. Choice and qualification of personnel...

  • Page 7: Intended Use

    - arising from technical defects with the lift or from structural deformations that have occurred during use, - resulting from improper maintenance of the lift shaft and its components. The warranty period stated in our general terms and conditions shall apply. Wearing parts are excluded from the warranty. MEILLER Aufzugtüren GmbH 7 / 71...

  • Page 8: Installation

    5.4.7.4 must be provided. Recesses, with maximum width (B) or height (A) of less than 30 cm are permitted. 5.1.1 Delivery package See the packing list, which forms part of the delivery. Fig. 1 8 / 71 MEILLER Aufzugtüren GmbH...

  • Page 9: Cabin Door Installation

    TB = door width between the right and left guide profile TH = door height 1 = guide pillar 2 = cover plate 3 = transom 4 = Holder for lock and unlocking cam 5 = Holder for light grid MEILLER Aufzugtüren GmbH 9 / 71...

  • Page 10: Fixing And Alignment

    - A.2 fixing of the transverse cover plate (component (7), Fig. 33, page 38) on the car roof by means of brackets, maximum clearance per bracket 300 mm The vertical car door must be installed plumb, horizontal and plane-parallel. Fig. 3 10 / 71 MEILLER Aufzugtüren GmbH...

  • Page 11: Positioning The Vertical Car Door

    Positioning the vertical car door 6.3.1 Fixing suggestions Fig. 4 6.3.2 Measuring, marking out • Mark out the door width (TB) on the car floor (in accordance with the dimension drawing supplied) Fig. 5 MEILLER Aufzugtüren GmbH 11 / 71...

  • Page 12: Pre-Assembling The Guide Profiles

    Note: The holder for the electric lock (31) is equipped with protection against unintentional closing to prevent malfunctions in the lock. Ensure correct positioning when mounting the C-profiles. The side where the sprockets of the head pieces are located is facing the cabin. Cabin Fig. 6 12 / 71 MEILLER Aufzugtüren GmbH...
  • Page 13 • Fix the C-profile (7) on the three fixing points (A) on the guide profile (1) with hexagon bolts and locking nuts (26) so that it lies flush on the head piece (10) Fig. 7 MEILLER Aufzugtüren GmbH 13 / 71...
  • Page 14 (6) and the electric lock unit (1) with the Bowden cable (7) • Fix the electric lock unit (1) on the bracket (2) with two nuts (4) on the stud bolts (3) Fig. 8 14 / 71 MEILLER Aufzugtüren GmbH...
  • Page 15 • Fix the C-profile (7) on the three fixing points (A) on the guide profile (1) with hexagon bolts and locking nuts (26) so that it lies flush on the head piece (10) Fig. 9 MEILLER Aufzugtüren GmbH 15 / 71...

  • Page 16: Preparing To Install The Light Grid

    • In the next step (6.3.5): Install the mounting bracket (5) together with the fixing bracket (3) as shown Key: B = viewing direction, seen from the car TB = door width between the right and left guide profile Fig. 10 16 / 71 MEILLER Aufzugtüren GmbH...
  • Page 17 (4). Ensure that the line of holes (A) is facing upwards. Key: B = viewing direction, seen from the car TB = door width between the right and left guide profile Fig. 11 MEILLER Aufzugtüren GmbH 17 / 71...

  • Page 18: Positioning The Guide Profiles

    (3), hexagonal screws (5)* and nuts (4)* (see also 6.3.1, if applicable) * Pre-assembled on the guide profiles Viewing direction: from the shaft wall towards the car Fig. 12 With fixing materials provided by the customer 18 / 71 MEILLER Aufzugtüren GmbH...
  • Page 19 (see 6.3.6) can be installed safely. In doing so, make sure that these components can still be installed without obstruction: - Cover plate, component (1), Fig. 33, page 38 Fig. 14 MEILLER Aufzugtüren GmbH 19 / 71...

  • Page 20: Installing The Transom

    (1) between the guide profile and the transom Note The other three pre-assembled fixing points (A) on each of the guide profiles are for attaching the cover plate, which will be installed later. Fig. 15 20 / 71 MEILLER Aufzugtüren GmbH...

  • Page 21: Mounting The Cover Plate

    6.3.7 Mounting the cover plate Tighten all fixings by hand; the door frame will be aligned afterwards. • Attach the cover plate (1) to the pre-assembled fixing points using hexagonal nuts (4) Fig. 16 MEILLER Aufzugtüren GmbH 21 / 71...

  • Page 22: Aligning The Gate Frame

    • Remove all the packaging film from the guide profiles, preventing the counterweights from falling down as you do so • Align the gate frame (using a plumb bob) • Screw all the fixing points tight Fig. 17 22 / 71 MEILLER Aufzugtüren GmbH...

  • Page 23: Inserting The Panels

    (The panels have stickers bearing the relevant numbers) 6.3.9.1 Positioning the first panel • Remove two guide sliders (9) on one side of the first panel. Note the positioning and location of the spacers (8) Fig. 19 MEILLER Aufzugtüren GmbH 23 / 71...
  • Page 24 • Attach the panel into the first groove in the other guide pillar. For this, mount the two previously dismantled guide slides together with the spacers (8) * Groove with the smallest clearance from the shaft wall Fig. 20 24 / 71 MEILLER Aufzugtüren GmbH...
  • Page 25 • Insert the second panel (see Fig. 18) into the second groove, following the same principle as when installing the first panel. To do this, rest the panel on the assembly aid • Install the third and fourth panels in the same way MEILLER Aufzugtüren GmbH 25 / 71...

  • Page 26: Mounting The Assembly Aid Weight Slides

    • Allow the weight slide to slide down slowly until the screw (4) is in the assembly aid gap • Tighten the screw (4) so that the weight slide is secured against moving Fig. 22 26 / 71 MEILLER Aufzugtüren GmbH...

  • Page 27: Installing The Chains

    Therefore, only tighten the tensioning devices (e.g. Fig. 23) by hand to start with. Each chain tensioning device (1) is provided with two self-locking nuts (2). Each chain is fastened to the weighted slide (4) and the brackets (6) with a chain lock (3) Fig. 23 MEILLER Aufzugtüren GmbH 27 / 71...
  • Page 28 Cabin door installation Chain “one” Install the chain as follows on both sides: • Guide both chains over the sprockets as shown • Mount the chain (1) on panel 1, position (2) Fig. 24 28 / 71 MEILLER Aufzugtüren GmbH...
  • Page 29 Installation and maintenance instructions Chain “two” Install the chain as follows on both sides: • Guide the chain (2) over the sprocket (1) as shown and attach it to the head piece (3) Fig. 25 MEILLER Aufzugtüren GmbH 29 / 71...
  • Page 30 • Install the counterweights (1) on both sides with two screws (2) each. Apply screw lock to the screws • Ensure that both support rollers (3) are in contact with the guide profile, adjust if necessary Fig. 26 30 / 71 MEILLER Aufzugtüren GmbH...
  • Page 31 • Attach the chain (3) to the first panel with the bracket (2) as shown • Guide the chain over the sprocket (4) on the second panel and attach it to the third panel with the bracket (1) Fig. 27 MEILLER Aufzugtüren GmbH 31 / 71...
  • Page 32 • Attach the bracket (1) to the third panel and guide the chain (4) over the sprocket (2) on the fourth panel as shown, then attach it to the head piece (3) Fig. 28 32 / 71 MEILLER Aufzugtüren GmbH...

  • Page 33: Tensioning The Chains

    • Make sure that when the gate is open, the leaves are flush with the upper frame (cover plate (1) in Fig. 16). If this is not the case, re-establish/correct the chain tension starting with section 6.3.11 MEILLER Aufzugtüren GmbH 33 / 71...

  • Page 34: Adjusting Door Contact

    • Adjust the rubber buffer (5) so that it touches the weight and counter the spindle with the nuts (4) Fig. 29 6.3.14 Removing the assembly aids • Remove both assembly aids (see 6.3.9.1) 34 / 71 MEILLER Aufzugtüren GmbH...

  • Page 35: Checking/Adjusting The Distances Of The Panels

    • Ensure that the distance (A) between the relevant panels is 4 to max. 6 mm over the entire door width. Adjust if necessary by adding or removing the spacers (8) on the guide slides (9) Fig. 30 MEILLER Aufzugtüren GmbH 35 / 71...

  • Page 36: Attaching The Toothed Belt

    • Install the drive belt (3). The correct belt tension has been achieved if, when exerting a tensile force of 30 to 35 N halfway between the two pulleys, the belt cannot be pulled any more than 20 mm. Use a spring balance as a tester Fig. 31 36 / 71 MEILLER Aufzugtüren GmbH...

  • Page 37: Installing The Driving Chain

    13 mm (A) between the two sprockets that are furthest away from one another for each chain (Diagram of the chain – the number of supporting sprockets (2) will differ, depending on the door width) Fig. 32 MEILLER Aufzugtüren GmbH 37 / 71...

  • Page 38: Setting Up The Chain Jump-Off Guard

    (3) supplied to attach the sprockets. • Make sure that the sprockets (4) are secured with a self-locking nut (3) in all positions (1) • Fix the cover (2) to the sprockets in all positions (1) Fig. 33 38 / 71 MEILLER Aufzugtüren GmbH...

  • Page 39: Mounting The Electric Lock

    - Dimension (A) with locking bolt extended must be at least 7 mm • Bend the lug of the locking plate (7) so that the bolt latch (6) is secured against unintentional movement • Establish the electrical connection (see section 9.1 on page 71) Fig. 34 MEILLER Aufzugtüren GmbH 39 / 71...

  • Page 40: Mounting The Covers

    • Attach the cover plate (1, Fig. 16, page 21) to the car roof (see 6.3.1, page 11) • Remove the stabilising elements for the guide profiles (see Fig. 14, page 21) • Connect the car side walls to the guide profiles 40 / 71 MEILLER Aufzugtüren GmbH...

  • Page 41: Installing The Optical Coupling

    • Install the optical coupling (1) as shown (the coupling on the opposite side is installed as in a mirror image, aligned in parallel with each other, distance (A) max. 250 mm, min. 100 mm) Fig. 36 MEILLER Aufzugtüren GmbH 41 / 71...

  • Page 42: Installing The Unlocking Cam

    (4) • Secure the cable socket (14) with the circlip (12); attach the spring (15) and the Bowden cable sheath (16) • Secure the Bowden cable with the cable clamp (17) Fig. 37 42 / 71 MEILLER Aufzugtüren GmbH...
  • Page 43 Cabin door installation Installation and maintenance instructions • Mount the holding bracket (2) and unlocking cam (4) on the C- profile (1) as shown with the ratchet screws (5) and nuts (6) Fig. 38 MEILLER Aufzugtüren GmbH 43 / 71...
  • Page 44 • Attach the clamp (20) to the locating bracket (2) with the self-locking nuts (21) Fig. 39 • Insert the slide (19), aligning the guide rod (22) with the guide profile • Screw on the rubber cushion (18) Fig. 40 44 / 71 MEILLER Aufzugtüren GmbH...
  • Page 45 (17) to the bottom edge of the locating bracket (2) Fig. 41 • Attach the stop bracket (26) to the bottom panel below the unlocking cam (A) with the screws (27) and locking nuts (28); tighten by hand Fig. 42 MEILLER Aufzugtüren GmbH 45 / 71...
  • Page 46 - 35 mm is the maximum lift of the slide (A, Fig. 43) with the vertical car door fully open - The landing-door actuator roller must be operated reliably. When unlocking the landing door, the roller should be approximately in the centre of the actuator (25, Fig. 41) 46 / 71 MEILLER Aufzugtüren GmbH...

  • Page 47: Installing The Light Grid

    Loosen the locking nuts (4) and align the bracket (5) if necessary. Ensure that the guide slide (1) remains in its pre-aligned position. • Safely route the connecting cable to the door control unit and connect it there Fig. 44 MEILLER Aufzugtüren GmbH 47 / 71...

  • Page 48: Making The Electrical Connection

    • Make sure that the plug connections are power socket <=> Toroidal transformer <=> Control unit <=> Drive motor • Switch on power supply 6.11 Performing the teach-in process See document MiDrive twinCAN door drive system (M DE 8200 3006 015) 48 / 71 MEILLER Aufzugtüren GmbH...

  • Page 49: Installing The Landing Door

    These physical requirements must be met in order to install the lifting gate: (Dimensions in mm) 5/4 TH plus 245 TB plus 300 Fig. 45 TB = door width between the right and left guide profile TH = door height MEILLER Aufzugtüren GmbH 49 / 71...

  • Page 50: Fixing And Alignment

    U*** = Unit, see also Fig. 48 TB = door width between the right and left guide profile TH = door height The lifting gate must be installed plumb, horizontal and plane-parallel. Fig. 46 50 / 71 MEILLER Aufzugtüren GmbH...

  • Page 51: Positioning The Lifting Gate

    7.3.1 Measuring, marking out • Draw the width of the door sill (A), centred to the shaft wall opening, on the shaft wall • (B) Draw a reference line for setting the consoles Fig. 47 MEILLER Aufzugtüren GmbH 51 / 71...

  • Page 52: Setting The Door Sill

    • Mount the door sill (5) on the two outer consoles (A) and align horizontally • Align the consoles (B) to the door sill, tighten the fixings and screw to the door sill stress-free Fig. 49 52 / 71 MEILLER Aufzugtüren GmbH...

  • Page 53: Pre-Assembling The Guide Profiles

    (32) of the head pieces (10) are located faces the shaft wall. Shaft wall Note: The holder for the electric lock (31) is equipped with protection against unintentional closing to prevent malfunctions in the lock. Fig. 50 MEILLER Aufzugtüren GmbH 53 / 71...
  • Page 54 • On the designated side of the doors, fix the actuating unit (28) of the emergency release together with the spacer (29) on the side casing (4) with two countersunk screws (25) Fig. 51 54 / 71 MEILLER Aufzugtüren GmbH...
  • Page 55 Fixing the Z-profile On both guide profiles, • screw the Z-profile (3) on the rail (2) with the guide pillar (1) so that it is aligned flush at the bottom (self- cutting screws (4)) Fig. 53 MEILLER Aufzugtüren GmbH 55 / 71...
  • Page 56 Installation and maintenance instructions Installing the landing door Fixing the casing On both guide profiles, • screw the casing (4) on the Z-profile (3) with nuts (5) Fig. 54 56 / 71 MEILLER Aufzugtüren GmbH...
  • Page 57 (13) so that it lies flush on the head piece (10) • Fix the electric lock unit (1) on the bracket (2) with two nuts (4) on the stud bolts (3) Fig. 55 MEILLER Aufzugtüren GmbH 57 / 71...

  • Page 58: Positioning The Guide Profiles

    • Fix both guide profiles (1) positioned on the plate (16)* with the bracket (15) as shown • On both casings (4), mount the top bracket (17) and screw to the shaft wall by hand * Pre-assembled on the door sill Fig. 56 58 / 71 MEILLER Aufzugtüren GmbH...

  • Page 59: Mounting Horizontal Casing

    Fix the top casing (17) on each of the two door sides by hand as follows • Two screw fittings (19) with the side casing (4) • Two screw fittings (18) with the guide profile (1) Fig. 57 MEILLER Aufzugtüren GmbH 59 / 71...

  • Page 60: Aligning The Door Frame

    • Align the door frame (sinkers) and tighten the fixings points (A), (B) and (D) on both sides • Establish all other specified fixings points (C) on both sides Fig. 58 60 / 71 MEILLER Aufzugtüren GmbH...

  • Page 61: Installing The Transom

    Installation and maintenance instructions 7.3.7 Installing the transom • Move the transom (1) in place behind the guide pillars (2) as shown and fix in place as described in Fig. 15 on page 20 Fig. 59 MEILLER Aufzugtüren GmbH 61 / 71...

  • Page 62: Establishing The Top Fixing Point

    From here, proceed as outlined in the sections 6.3.9 Inserting the panels (page 23) to 6.5 Mounting the covers (page 40) accordingly. Then continue with 7.6 Installing the light grid on the next page 62 / 71 MEILLER Aufzugtüren GmbH...

  • Page 63: Installing The Light Grid

    • Mount the locking plate (23) with two nuts (22) so that the light grid (20) can no longer be pushed upwards • Safely route the connecting cable to the door control unit and connect it there Fig. 61 MEILLER Aufzugtüren GmbH 63 / 71...
  • Page 64 Installation and maintenance instructions Installing the landing door • Attach cover (1) to Z-profile (4) as shown (Velcro) Fig. 62 64 / 71 MEILLER Aufzugtüren GmbH...

  • Page 65: Mounting The Signal Strip

    • Push the signal strip (1) into the horizontal casing (2) as shown and screw in place • Safely route the connecting cable to the door control unit and connect it there Fig. 63 MEILLER Aufzugtüren GmbH 65 / 71...

  • Page 66: Mounting The Bowden Cable Holder Emergency Release

    Mount the angle plate on the designated door side • Screw the angle plate (30) (holder for the Bowden cable) together with the spacer plate (31) to the casing (4) and the C-profile (7) as shown Fig. 64 66 / 71 MEILLER Aufzugtüren GmbH...

  • Page 67: Mounting The Bowden Cable

    (6) and the electric lock unit (1) with the Bowden cable (7) • Fasten the Bowden cable (7) to the angle plate (30) using pipe clamps (included in scope of supply) (32) Fig. 65 MEILLER Aufzugtüren GmbH 67 / 71...

  • Page 68: Mounting The Apron

    - 6.11 Performing the teach-in process (page 48) accordingly. When commissioning without a QR code, the following values must be set: Drive parameters - Transmission ratio: Door travel per revolution (mm)= 2042 - Transmission ratio divisor = 10 68 / 71 MEILLER Aufzugtüren GmbH...

  • Page 69: Technical Data

    3 seconds before the door CLOSE signal. Only one input is used for this application (e.g. brown = +24VDC and blue = GND). Input 1 Brown Blue Input 2 Green Fig. 67 MEILLER Aufzugtüren GmbH 69 / 71...

  • Page 70: Maintenance

    Maintenance-free - Unlocking cam bearings - Bearings and shafts of sprockets - Door contact (electric function) - Drive motor (wear test, see document MiDrive twinCAN door drive system (M DE 8200 3006 015) 70 / 71 MEILLER Aufzugtüren GmbH...

  • Page 71: Electrical Diagram

    Is the permissible closing force of 150 N observed? Closing speed ≤ 0.3 m/s? Closing energy < 10 J Reversing function checked? Attachment of counterweight OK? (screw locking device) Fig. 26 / 30 z_dernière page MEILLER Aufzugtüren GmbH 71 / 71...

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