PRONAR Agata ZM-1600 Operator's Manual

Mounted sweeper

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ZM-1600
ZM-1600-03 ZM-1600-04 ZM-1600-05
TRANSLATION OF THE ORIGINAL COPY OF THE MANUAL
ISSUE 9B-01-2010
PRONAR Sp. z o.o.
17-210 NAREW, UL. MICKIEWICZA 101A, PODLASKIE PROVINCE
phone:
fax:
OPERATOR'S MANUAL
MOUNTED SWEEPER
PRONAR „Agata"
ZM-1600-01 ZM-1600-02
+48 085 681 63 29
+48 085 681 63 81
+48 085 681 63 83
PUBLICATION NO 12N-00000000-UM
+48 085 681 64 29
+48 085 681 63 82
+48 085 682 71 10
www.pronar.pl

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Summary of Contents for PRONAR Agata ZM-1600

  • Page 1 PRONAR Sp. z o.o. 17-210 NAREW, UL. MICKIEWICZA 101A, PODLASKIE PROVINCE phone: +48 085 681 63 29 +48 085 681 64 29 +48 085 681 63 81 +48 085 681 63 82 fax: +48 085 681 63 83 +48 085 682 71 10 www.pronar.pl...
  • Page 3 MOUNTED SWEEPER PRONAR „Agata” ZM-1600 ZM-1600-01 ZM-1600-02 ZM-1600-03 ZM-1600-04 ZM-1600-05 MACHINE IDENTIFICATION TYPE: SERIAL NUMBER:...
  • Page 4 Operator's Manual needs clarification then the user should refer for assistance to the sale point where the machine was purchased or to the Manufacturer. MANUFACTURER'S ADDRESS: PRONAR Sp. z o.o. ul. Mickiewicza 101A 17-210 Narew CONTACT TELEPHONES...
  • Page 5 SYMBOLS APPEARING IN THIS OPERATOR'S MANUAL Information, descriptions of danger and precautions and also recommendations and prohibitions associated with user safety instructions are marked: and also preceded by the word "DANGER”. Failure to observe the instructions may endanger the machine operator's or other person's health or life. Particularly important information and instructions, the observance of which is essential, are distinguished in the text by the sign: and also preceded by the word "ATTENTION".
  • Page 7: Table Of Contents

    TABLE OF CONTENTS BASIC INFORMATION 1.1 IDENTIFICATION DATA 1.2 PROPER USE 1.3 EQUIPMENT 1.4 WARRANTY TERMS 1.5 TRANSPORT 1.6 ENVIRONMENTAL HAZARDS 1.7 WITHDRAWAL FROM USE SAFETY ADVICE 2.1 BASIC SAFETY RULES 2.2 DRIVING ON PUBLIC ROADS 2.3 DESCRIPTION OF MINIMAL RISK 2.4 INFORMATION AND WARNING DECALS DESIGN AND OPERATION 3.1 TECHNICAL SPECIFICATION...
  • Page 8 4.4 SWEEPER OPERATION 4.4.1 FILLING THE SPRINKLER SYSTEM TANK 4.4.2 SPRINKLER SYSTEM CONTROL 4.4.3 EMPTYING THE WASTE TANK 4.10 4.4.4 OPERATING SWEEPER WITHOUT WASTE TANK 4.11 4.5 DRIVING ON PUBLIC ROADS 4.14 4.6 DISCONNECTING FROM TRACTOR 4.16 MAINTENANCE 5.1 SWEEPING ROLLER BRUSH ADJUSTMENT 5.2 ADJUSTING THE WASTE TANK 5.3 ADJUSTING THE SIDE BRUSH 5.4 REPLACING THE SWEEPING ROLLER BRUSH...
  • Page 9: Basic Information

    SECTION BASIC INFORMATION IDENTIFICATION DATA PROPER USE EQUIPMENT WARRANTY TERMS TRANSPORT ENVIRONMENTAL HAZARDS WITHDRAWAL FROM USE...
  • Page 10: Identification Data

    1.1 IDENTIFICATION DATA FIG. 1.1A Data plate Meaning of data plate items: A – machine name (e.g. "MOUNTED SWEEPER AGATA") B – type (ie. ZM-1600-01) C – serial number D – year of manufacture E – machine tare weight F – Quality Control stamp G –...
  • Page 11: Proper Use

    Serial number is stamped on the data plate. The data plate is located at the rear, on the frame, near the right bracket of the jockey wheel. When buying the machine, check that the serial number corresponds with that indicated in the WARRANTY BOOK, in the sales documents and in the OPERATOR'S MANUAL.
  • Page 12: Equipment

    The sweeper equipment includes: • Operator's Manual • Warranty Book 1.4 WARRANTY TERMS PRONAR Sp. z o.o. Narew guarantees reliable operation of the machine when it is used according to its intended purpose as described in the OPERATOR'S MANUAL. Defects...
  • Page 13 discovered during the warranty period will be removed by the Warranty Service. The repair period is specified in the WARRANTY BOOK. The guarantee does not apply to those parts and sub-assemblies of the machine, which are subject to wear in normal usage conditions, regardless of the warranty period. Consumables include, among others, the following parts/sub-assemblies: •...
  • Page 14: Transport

    1.5 TRANSPORT The machine is prepared for sale completely assembled and does not require packing. Packing is only required for the machine's technical documentation. Delivery is either by transport on a vehicle or independently, after being attached to a tractor. Transport of the sweeper connected to tractor is permitted on the condition that the tractor driver is familiar with the Operator's Manual and, in particular, with information concerning safety and principles of machine connection and transport on public roads.
  • Page 15 The machine should be attached to lifting equipment in places specially designed for this purpose (FIG. 1.3A) i.e., using the three-point linkage frame bracket and each of the jockey wheel brackets. FIG. 1.4A Centre of gravity All dimensions given in millimetres [mm] When loading and unloading the machine, comply with the general principles of workplace health and safety for reloading work.
  • Page 16: Environmental Hazards

    DANGER When transporting independently, the user must carefully read this Operator's Manual and observe all recommendations. When being transported on a motor vehicle the machine must be mounted on the vehicle's platform in accordance with the transport safety requirements. The driver of the vehicle should take particular care while transporting the machine.
  • Page 17: Withdrawal From Use

    1.7 WITHDRAWAL FROM USE Before proceeding to dismantle equipment oil shall be completely removed from hydraulic system. DANGER During dismantling personal protection equipment shall be used i.e. protective clothing, boots, gloves and protective goggles etc. Avoid contact of skin with oil. Do not allow used oil to spill. Worn metal parts remaining after repairs and unsuited for regeneration shall be scrapped.
  • Page 18 1.10...
  • Page 19: Safety Advice

    SECTION SAFETY ADVICE BASIC SAFETY RULES DRIVING ON PUBLIC ROADS DESCRIPTION OF MINIMAL RISK INFORMATION AND WARNING DECALS...
  • Page 20: Basic Safety Rules

    Anyone who uses the machine other than the way intended takes full responsibility for himself for any consequences of this use. • Any modification to the machine made by the user frees PRONAR from any responsibility for damage or detriment to health which may arise as a result •...
  • Page 21 • Before using the machine always check its technical condition and if it is complete. • Before starting the tractor with the coupled sweeper make sure that the external hydraulic system control levers are in off position, otherwise the machine may be started in uncontrolled manner.
  • Page 22 • All servicing and repair work should be carried out in line with the general principles of workplace health and safety. In the event of injury, the wound must be immediately disinfected and dressed. In the event of more serious injuries, seek a doctor's advice.
  • Page 23: Driving On Public Roads

    • Do NOT leave tractor driver's seat when the tractor is moving. 2.3 DESCRIPTION OF MINIMAL RISK Pronar Sp. z o. o. in Narew has made every effort to eliminate the risk of accidents. There is, however, a certain minimal risk, which could lead to an accident, and this is connected mainly with the actions described below: •...
  • Page 24: Information And Warning Decals

    The minimal risk may be kept to a minimum by following the recommendations below: • prudent and unhurried operation of the machine, • application of the remarks and recommendations contained in the Operator's Manual; • maintaining safe distance from the danger zone; •...
  • Page 25 ITEM SYMBOL DESCRIPTION Risk of injury caused by thrown objects. Keep a safe distance from the operating machine. Do NOT approach and do NOT touch rotating brushes Marking of points of suspension Trade mark Additional marking Sweeper model Rear clearance marking Front clearance marking Numbers in the item column correspond to markings (FIG.
  • Page 26 FIG. 2.1A LOCATIONS OF INFORMATION AND WARNING DECALS Meaning of symbols (TAB. 2.1)
  • Page 27: Design And Operation

    SECTION DESIGN AND OPERATION TECHNICAL SPECIFICATION GENERAL DESIGN HYDRAULIC SYSTEM SPRINKLER SYSTEM ELECTRICAL SYSTEM...
  • Page 28: Technical Specification

    3.1 TECHNICAL SPECIFICATION TAB. 5.1 BASIC TECHNICAL DATA OF ZM-1600/-01…05 SWEEPER ZM-1600 ZM-1600-01 Unit ZM-1600-05 ZM-1600-04 ZM-1600-02 ZM-1600-03 Technical specification Three point linkage Mounting method cat. I (I narrow) and II (II narrow) according to PN-ISO 730-1 Sweeping width 1 600 2 000 2 000 1,600...
  • Page 29 FIG. 3.1A External dimensions of ZM-1600; ZM-1600-02 sweepers FIG. 3.2A External dimensions of ZM-1600-04 sweeper...
  • Page 30 FIG. 3.3A External dimensions of ZM-1600-01; ZM-1600-03; ZM-1600-05...
  • Page 31: General Design

    3.2 GENERAL DESIGN FIG. 3.4A General design of the sweeper (1)- linkage; (2)- waste tank; (3)- sweeping roller brush; (4)- side brush; (5)- hydraulic system; (6)- sprinkler system; (7)- electrical system; (8)- jockey wheel; (9)- parking stand. The sweeper's linkage (1) mounted on the frame by means of a pivot allows rotation and operation in front of the carrying vehicle and also operation at an angle.
  • Page 32: Hydraulic System

    3.3 HYDRAULIC SYSTEM FIG. 3.5A Design of hydraulic system of ZM-1600-01 and ZM-1600-03 sweepers (1)- hydraulic motor of sweeping roller brush drive; (2)- waste tank hydraulic tipping cylinder; (3)- hydraulic quick couplers; (4)- flow regulator; (5)- check valve; (6)- side brush drive selective control valve;...
  • Page 33 FIG. 3.6A Design of hydraulic system of ZM-1600 and ZM-1600-02 sweepers (1)- hydraulic motor of sweeping roller brush drive; (2)- waste tank hydraulic tipping cylinder; (3)- hydraulic quick couplers; (5)- check valve; (8)- hydraulic lines...
  • Page 34 FIG. 3.7A Design of hydraulic system of ZM-1600-04 sweeper (1) - hydraulic motor of sweeping roller brush drive; (3) - hydraulic quick couplers; (8)- hydraulic lines...
  • Page 35 FIG. 3.8A Design of hydraulic system of ZM-1600-05 sweeper (1) - hydraulic motor of sweeping roller brush drive; (3) - hydraulic quick couplers; (4)- flow regulator; (5)- check valve; (6)- selective control valve; (7)- hydraulic motor of side brush drive; (8)- hydraulic lines...
  • Page 36: Sprinkler System

    3.4 SPRINKLER SYSTEM FIG. 3.9A Sprinkler system design (1)- water tank; (2)- water pump; (3)- sprinkling nozzles; (4)- water filter; (5)- filler plug; (6)- lines; 3.10...
  • Page 37: Electrical System

    Water tank (1) and water pump (2) are the main elements of the sprinkler system. Sprinkling nozzles (3) placed in front of the sweeping roller brush and side brush (does not apply to ZM-1600-04) effectively prevent excessive dusting during sweeper operation. The system is controlled via a switch located on the power supply cord connected to the 7-pole socket on the tractor.
  • Page 38 FIG. 3.11A Concept diagram of the sprinkler electrical system (A)- sprinkler electrical system; (B)- sprinkler and lighting electrical system; (1)- 7-pole connector; (2)- pump controller; (3)- water pump; (4)- sprinkler system switch; (5)- lamp assembly; (6)- clearance lights Colour designations on electrical diagrams: b-white; c-black; f-violet; k-red; l-lazurite; n- blue;...
  • Page 39: Correct Use

    SECTION CORRECT USE PREPARING FOR WORK CHECKING TECHNICAL CONDITION HITCHING TO TRACTOR SWEEPER OPERATION DRIVING ON PUBLIC ROADS DISCONNECTING FROM TRACTOR...
  • Page 40: Preparing For Work

    4.1 PREPARING FOR WORK The manufacturer guarantees that the machine is fully operational and has been checked according to quality control procedures and is ready for normal use. This does not release the user from an obligation to check the machine's condition after delivery and before first use.
  • Page 41 • connect the sweeper to the tractor linkage (see „Hitching to tractor") • Connect electrical wiring and hydraulic system lines. • start the machine (see Sweeper operation) • check the hydraulic system operation, • test the sprinkler system. ATTENTION! It is recommended to first run the sweeper in the raised position, because oil circulation in the wrong direction can cause waste tank to tip and damage the machine.
  • Page 42: Checking Technical Condition

    4.2 CHECKING TECHNICAL CONDITION When preparing the sweeper for normal use, check individual elements according to the schedule (TAB. 4.1) TAB. 4.1 TECHNICAL INSPECTION SCHEDULE DESCRIPTION SERVICE OPERATION FREQUENCY check the technical condition of safety Condition of safety guards guards, if complete and correctly mounted.
  • Page 43: Hitching To Tractor

    4.3 HITCHING TO TRACTOR The sweeper may be mounted on a tractor fulfilling the requirements contained in table „1.1 AGRICULTURAL TRACTOR'S REQUIREMENTS”. ATTENTION! Before hitching the sweeper to tractor, read the tractor operator's manual. DANGER Exercise caution when hitching the machine. FIG.
  • Page 44 FIG. 4.2A Narrow category I attachment points using pivot pins (option) (1)- pivot pins; (2)- pin; (3)- securing cotter pin Optionally, pivot pins (1) and pins can be installed on the sweeper linkage frame(FIG. 4.2A). For the pivot pins, use pins suitable for the hole in the tractor three-point linkage links.
  • Page 45 • Using a pin, connect top link of the tractor linkage with the top attachment point of the sweeper linkage and secure. Adjust stabilizers (tensioners) of the tractor linkage lower links so as to reduce lateral movement of the machine. •...
  • Page 46 DANGER When connecting the hydraulic lines to the tractor, make sure that the tractor hydraulic system is not under pressure. Before beginning work using the sweeper, check the oil level in tractor hydraulic system. FIG. 4.3A Direction of sweeping roller brush rotation Sweeping roller brush begins to rotate a moment after actuating the appropriate hydraulic circuit by means of a tractor hydraulic selective control valve lever.
  • Page 47: Sweeper Operation

    4.4 SWEEPER OPERATION 4.4.1 FILLING THE SPRINKLER SYSTEM TANK Water tank (1) is filled through the inlet opening secured with a cap (2) (FIG. 4.4A). The tank holds 130 litres of water. FIG. 4.4A Water tank of sprinkler system (1)- water tank; (2)- filler plug; IMPORTANT! If there is a risk that temperatures drop below 0°C, drain water from the sprinkler system.
  • Page 48: Emptying The Waste Tank

    Install the switch in the operator cab in an easily accessible place. FIG. 4.5A Sprinkler system control (1)- sprinkler system switch; (2)- 7-pole socket connector; (ON) or (I)- sprinkler system is turned on; (OFF) or (0)- sprinkler system is turned off IMPORTANT! If there is no water in the tank, the sprinkler system's pump will switch off automatically.
  • Page 49: Operating Sweeper Without Waste Tank

    4.4.4 OPERATING SWEEPER WITHOUT WASTE TANK Sweepers equipped with waste tank can be converted to a sweeper operating without the waste tank. To remove the waste tank: Remove the cotter pins from the hydraulic cylinder mounting points so it can be completely removed (FIG.
  • Page 50 FIG. 4.7A Removing safety locks of waste tank catches DANGER The hydraulic system should be reconnected be a specialized facility, the dealer or manufacturer. FIG. 4.8A Changing the sweeping roller brush angle of operation (1)- flat bar; (2)- securing cotter pin; (A)-hole retaining 0 deflection ;...
  • Page 51 To set the working angle of the sweeping roller brush (FIG. 4.8A), change the position of the pin to the appropriate retaining hole (A), (B), (C) in the flat bar (1).Fix the pin in hole (A) of the flat bar (1) to obtain 0 sweeper deflection.
  • Page 52: Driving On Public Roads

    To adapt the sweeper for operation in front of the carrying vehicle (FIG. 4.9A) remove cotter pin (4) which secures flat bar (5), unscrew 5 bolts (3) fixing bracket (2) of main pivot and rotate the entire suspension frame (1) by 180 and screw down bracket (2).
  • Page 53 ditches or canals is dangerous as there is a risk of the wheels sliding down the slope or the slope collapsing. • When driving, avoid sharp turns especially on slopes. • Speed must be sufficiently reduced before making a turn or driving on an uneven road or a slope.
  • Page 54: Disconnecting From Tractor

    FIG. 4.11A Additional lights installed on the sweeper rear (1)- right bracket; (2)- left bracket; (3)- lamp assembly; (4)- clearance lamp; (5)- warning reflective triangle 4.6 DISCONNECTING FROM TRACTOR FIG. 4.12A Parking stand (1)- parking stand; (2)- pin; (3)- securing cotter pin 4.16...
  • Page 55 Sweeper disconnected from the tractor must be supported on the parking stand and the jockey wheels. Otherwise, the weight rests on the sweeping roller brush causing the bristles to deform. Normal sweeping is then impossible. DANGER Reduce pressure prior to disconnecting the hydraulic system.
  • Page 56 4.18...
  • Page 57: Maintenance

    SECTION MAINTENANCE SWEEPING ROLLER BRUSH ADJUSTMENT ADJUSTING THE WASTE TANK ADJUSTING THE SIDE BRUSH REPLACING THE SWEEPING ROLLER BRUSH REPLACING THE SIDE BRUSH SPRINKLER SYSTEM MAINTENANCE HYDRAULIC SYSTEM OPERATION ELECTRICAL SYSTEM MAINTENANCE LUBRICATION STORAGE TIGHTENING TORQUE FOR NUT AND BOLT CONNECTIONS TROUBLESHOOTING...
  • Page 58: Sweeping Roller Brush Adjustment

    5.1 SWEEPING ROLLER BRUSH ADJUSTMENT Adjustment of the sweeping roller brush should always be carried out in conjunction with adjustment of the waste tank. Sweeping roller brush must be adjusted depending on its wear. Sweeping roller brush ground contact surface should be in the range from 60 to 120 mm (FIG. 5.1A). The pressure can be set individually depending on the degree of ground contamination.
  • Page 59: Adjusting The Waste Tank

    After adjustment, lower the sweeper on the jockey wheels and check the width of the roller ground contact surface, adjust again if necessary. Pay attention to levelling of the sweeper by means of the central connector. While adjusting sweeping roller brush pressure make sure the contact surface is uniform along on the entire length of the roller.
  • Page 60 FIG. 5.2A Adjusting the waste tank (1)- securing R-clip; (2)- pin; (3)- bar; (4)- counter nut; (5)- adjustment bolt nut;...
  • Page 61: Adjusting The Side Brush

    After adjusting the waste tank, check that all fixing bolts and securing elements are properly fitted. As sweeping roller brush wears, monitor the setting of the waste tank. 5.3 ADJUSTING THE SIDE BRUSH All adjustments of the side brush head are performed after adjusting sweeping roller brush and waste tank, depending on the amount of dirt on the surface being swept and head wear.
  • Page 62 To set the brush pressure (FIG. 5.4A), remove R-clip (3) and change the pin (2) mounting hole in the bracket (1) and secure with R-clip (3). Longitudinal tilting of the head can be set in three positions. This involves changing the position of retaining bolt (1) in head bracket holes (2).
  • Page 63: Replacing The Sweeping Roller Brush

    To change the lateral tilt angle, unscrew retaining bolt (2), loosen bolt (3) and turn bracket (1) to the right or left side so as to place bolt (2) in the corresponding hole. Tighten bolt (3). FIG. 5.7A Side brush drive flow regulator selective control valve (1)- oil flow regulator;...
  • Page 64 TAB. 5.1 TYPES OF ROLLER BRUSHES ITEM SPECIFICATION PART NUMBER 180730b.000600 Medium brush (plastic 2x3mm) (plastic 1.6 180730b.000580 Soft brush Hard brush (plastic 1.6mm+wire) 180730b.700580 Very hard brush 180730b.700600 (plastic 2x3mm+wire) FIG. 5.8A REPLACING THE SWEEPING ROLLER BRUSH To remove the sweeping roller brush proceed as follows: •...
  • Page 65: Replacing The Side Brush

    5.5 REPLACING THE SIDE BRUSH Replace the side brush only when the sweeper is disconnected from the tractor and rests on the parking stand and jockey wheels. Brush arm should be raised and locked in the guide in its highest position. Replace the brush as follows: •...
  • Page 66: Sprinkler System Maintenance

    5.6 SPRINKLER SYSTEM MAINTENANCE Maintenance of the sprinkler system consists in periodic inspecting the water system and cleaning (FIG. 5.10A) of water filters (2) and (3). Before first use, check sprinkler operation, especially the setting of spray nozzles. Nozzles should be positioned so that during sweeper operation water is sprayed through the slit, perpendicularly to the sweeping direction.
  • Page 67: Hydraulic System Operation

    5.7 HYDRAULIC SYSTEM OPERATION The duties of the operator connected with the hydraulic system include: • checking tightness of cylinder and hydraulic connections, • checking technical condition of hydraulic lines and quick couplers; DANGER Do not repair hydraulic system on your own. All hydraulic system repairs must be performed only by suitably qualified personnel.
  • Page 68 TAB. 5.3 HL32 HYDRAULIC OIL CHARACTERISTICS ITEM NAME VALUE ISO 3448VG viscosity classification 28.8 – 35.2 Kinematic viscosity at 40° C ISO 6743/99 quality classification DIN 51502 quality classification Flash point, Above 210° C Maximum operating temperature, The hydraulic system should be completely tight sealed. Inspect the seals when hydraulic ram cylinders are completely extended.
  • Page 69: Electrical System Maintenance

    Hydraulic lines should be replaced after 4 years of machine use. 5.8 ELECTRICAL SYSTEM MAINTENANCE Electrical system maintenance involves periodical checking of the operation of sprinkler system and lighting system (option). After connecting to 7-pole socket on the tractor, check operation of the lighting system.
  • Page 70: Lubrication

    TAB. 5.4 LIST OF BULBS MARKING (FIG. TYPE OF LIGHT BULB LAMP 5.11A) indicator light P21W Lamp assembly brake light P21W W-18U parking light R10W Left clearance lamp 127 022 00 00 clearance light Right clearance lamp 127 023 00 00 If electrical system of sprinkler system fails, first check water level in the tank and check whether filters are clean (FIG.
  • Page 71: Storage

    FIG. 5.12A Lubrication points description- TAB. 5.5 TAB. 5.5 LUBRICATION POINTS AND LUBRICATION FREQUENCY NUMBER OF TYPE OF LUBRICATION NAME LUBRICATIO GREASE FREQUENCY N POINTS Cylinder rod lug grease 50 hours Cylinder barrel lug grease 50 hours Marking description in Item column (TAB. 5.5) conforms with numbering shown (FIG. 5.12A) 5.10 STORAGE After finishing work, machine should be thoroughly cleaned and washed with water jet.
  • Page 72: Tightening Torque For Nut And Bolt Connections

    period of the last lubrication process. Additionally before the winter period apply grease to hitching system pins. If there is a risk that temperatures drop below 0° C , drain water from the sprinkler system. If there is excessive amount of water in the tank, loosen band clips next to water filters under the tank and drain water by removing conduits.
  • Page 73: Troubleshooting

    5.12 TROUBLESHOOTING TAB. 5.7 TROUBLESHOOTING TYPE OF FAULT CAUSE REMEDY Hydraulic system not connected or Check connection Sweeping roller incorrectly connected does not rotate or Wrong tractor hydraulic circuit Activate correct hydraulic circuit on the rotates in the wrong activated or hydraulic circuit not tractor direction activated...
  • Page 74 5.18...
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