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AMKASYN
Digital Inverters in Modular Construction
Series AN / AZ / AW
Inverter Modules AW
Technical manual
Rights reserved to make technical changes
2002/22.E
Arnold Müller, Antriebs- und Steuerungstechnik GmbH & Co.KG, D-73230 Kirchheim/Teck,
Tel.: 07021/50 05-0, Telefax: 07021/50 05-176, E-Mail:
AMKASYN
VARIABLE SPEED DRIVES
info@amk-antriebe.de
Part-No.: 26894
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Related Manuals for AMK AMKASYN AN Series
Summary of Contents for AMK AMKASYN AN Series
- Page 1 Digital Inverters in Modular Construction Series AN / AZ / AW Inverter Modules AW Technical manual Rights reserved to make technical changes 2002/22.E Part-No.: 26894 Arnold Müller, Antriebs- und Steuerungstechnik GmbH & Co.KG, D-73230 Kirchheim/Teck, Tel.: 07021/50 05-0, Telefax: 07021/50 05-176, E-Mail: info@amk-antriebe.de...
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Page 2: Table Of Contents
AMKASYN Digital inverters in modular construction Contents AMKASYN SYSTEM OVERVIEW ................... 3 SAFETY INSTRUCTIONS ....................4 INVERTER MODULES AW SPECIFICATIONS .............. 5 DIMENSIONS AW MODULES AW XX / YY ..............7 FRONT VIEW INVERTER MODULES AW ..............8 Inverter modules AW xx/yy-2 ..................8 Inverter modules AW xx/yy-3 .................. -
Page 3: Amkasyn System Overview
DA1... Data output DA1...DA4 The AMKASYN series is a drive system of modular construction for feeding AMK AC motors. The digital inverters regulate the drives in 4 quadrant mode precisely and with high dynamic response. The feed is direct from a 400V three-phase power supply. The inverter modules are supplied from a common DC-bus. -
Page 4: Safety Instructions
AMKASYN Digital inverters in modular construction 2 Safety instructions Please read and observe additionally the „Safety instructions for AMKASYN Inverters“. Meaning of the used symbols: Possible consequences: Dead or severest injuries! Danger Possible consequences: Severe injuries or death! Warning The operation of the drive system in a manner that does not conform to its purpose and intended use can be dangerous and can cause severe injury, up to loss of life, to the user/operator. -
Page 5: Inverter Modules Aw Specifications
AMKASYN Digital inverters in modular construction 3 Inverter modules AW specifications AW 2/4...AW 14/24: Type AW 2/4-2/...-3 AW 4/8-2/...-3 AW 8/16-2/...-3 AW 14/24-2/ -3 *) Nominal input voltage 540V DC ... 650V DC range Output voltage up to 3 x 350V for sinusoidal output currents Output frequency 0 Hz to 800 Hz Nominal output rating... - Page 6 AMKASYN Digital inverters in modular construction AW 25/38...AW 50/75: Type AW 25/38-2/...-3 AW 40/60-2/...-3 *) AW 50/75-2/...-3 Nominal input voltage 540V DC ... 650V DC range Output voltage up to 3 x 350 V for sinusoidal output currents Output frequency 0 Hz to 800 Hz Nominal output rating 25kVA...
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Page 7: Dimensions Aw Modules Aw Xx / Yy
AMKASYN Digital inverters in modular construction 4 Dimensions AW modules AW xx / yy Ansicht 15 0.59" View/Vue 0.59" 0.275" Ansicht/ View/Vue 14.06" 0.275" Type AW2/4 (16.34") (2.17") (15.75") (14.09") AW4/8 (2.17") (16.34") (15.75") (14.09") AW8/16 (2.36") (3.54") (16.34") (15.75") (14.09") AW14/24 (3.94") -
Page 8: Front View Inverter Modules Aw
AMKASYN Digital inverters in modular construction 5 Front view inverter modules AW 5.1 Inverter modules AW xx/yy-2 Front view AW-R01 X159 Option Analog inputs AW-IWx Rotary coding switch AW-No. Signal bus Bus cable Signal bus X57 AW module / X27 AZ module X156 Motor encoder... -
Page 9: Inverter Modules Aw Xx/Yy-3
AMKASYN Digital inverters in modular construction 5.2 Inverter modules AW xx/yy-3 Front view AW-R02 Measuring points Option AW-IW1 Rotary coding switch AW-No. Signal bus Bus cable Signal bus X57 AW module / X27 AZ module Motor encoder Analog inputs Motor EF Power output enable PTC resistor X53 AW module /... -
Page 10: Inverter Module Aw Block Diagram
AMKASYN Digital inverters in modular construction 6 Inverter module AW block diagram 6.1 Inverter modules AW xx/yy-2 Block diagram X58: Power output X52: X51: X53: Fan enable EF X54: PTC Motor DC-BUS Motor A 1 I +UREF -UREF +COS -COS +SIN -SIN Ua2-... -
Page 11: Inverter Modules Aw Xx/Yy-3
AMKASYN Digital inverters in modular construction 6.2 Inverter modules AW xx/yy-3 Block diagram X51: X52: X58: Power output X54: PTC Motor X53: Fan Motor DC-BUS enable EF N.C. N.C. Ua2- Ua1- Ua0- DC-BUS X57: Signal bus 4.3.1 - AZ page 11 Inverter modules AW... -
Page 12: Connection Drawing Of Inverter Module Aw
AMKASYN Digital inverters in modular construction 7 Connection drawing of inverter module AW 7.1 Inverter modules AW xx/yy-2 Connection drawing AW N Rotary coding switch for AW No. setting AW : X57 Signal bus Signal bus AZ : X27 X156 X159 S/T-type : - RS485... -
Page 13: Inverter Modules Aw Xx/Yy-3
AMKASYN Digital inverters in modular construction 7.2 Inverter modules AW xx/yy-3 Connection drawing Rotary coding switch for AW No. setting AW : X57 Signal bus Signal bus AZ : X27 I-type / Analog inputs A-Type encoder +/- 10V +/-10V +/-10V EF Handshake : Motor PTC resistor... - Page 14 AMKASYN Digital inverters in modular construction Test pins allocation (only with AW xx/yy-3) All test points are protected with 10 kΩ against short circuit. Test point GND: Reference potential for test signals Test point MIV: Test signal actual current value phase V (see imaging scale) Test point MIW: Test signal actual current value phase W (see imaging scale) Test point SO:...
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Page 15: Wiring
AMKASYN Digital inverters in modular construction 8 Wiring AW-R01 The BUS terminatingboard AW-R02 X159 plugged into X27(AZ module) on delivery must be withdrawn on installation and inserted in X57 of the AW module arranged on the extreme right. B U S B U S X156 AW Type... -
Page 16: Functional Description Of Inverter Module Aw
The plug-in module „Controller card AW-R0x“ is inserted in the card slot at the top right in the inverter module AW. Important notice: The inverter module and the controller card are supplied by AMK as a single unit. The controller card is registered under the AW module serial number. -
Page 17: Interfaces, Signal Description Of Inverter Module Aw
AMKASYN Digital inverters in modular construction 10 Interfaces, signal description of inverter module AW 10.1 DC-Bus voltage supply (DC-BUS X52): The single wires UZP (red) and UZN (blue) are in each case connected to the adjoining module (AZ or AW) at the terminals UZP and UZN. The DC-bus voltage is provided for the next AW module at the terminals UZP and UZN (X52). -
Page 18: Motor Encoder Connection X56
AMKASYN Digital inverters in modular construction 10.2.2 Motor encoder connection X56 PHOENIX plug-in terminal block, for I-/A-type encoder (AW xx/yy-3 with controller card AW-R02) The maximum input frequency from the motor encoder (I-/A-type) is 100 kHz. For pulse transmission AW option card AW-IW1 must be installed on controller card AW-R02. -
Page 19: Motor Ptc Resistor X54 (Plug-In Terminal Block)
(PTC). Ratings: < 1650 Ω at 140°C -5°K > 3990 Ω at 140°C +5°K Terminal 12P, 12N: For AMK service purposes only Terminal SSS: Not used 10.5 Analog inputs Analog inputs A1, A2, X159 (D-SUB, 9-pole, female connector) - Page 20 AMKASYN Digital inverters in modular construction X159 Pin 4: A1I Analog input A1 (inverting) Pin 3: A1N Analog input A1 (not inverting) (differential input) Pin 1: A2I Analog input A2 (inverting) Pin 9: A2N Analog input A2 (not inverting) (differential input) not used: Pin 5: 05P not used:...
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Page 21: Aw Module Exchange
AMKASYN Digital inverters in modular construction 11 AW module exchange Important information: MASTER SWITCH OFF: Await DC BUS discharging time > 3 minutes! Remove module front cover. Note position of the rotary coding switch „AWN“ (AW number). Loosen strain relief and cable shield connection for all cables. AW xx/yy-2: Remove D-SUB connector X156 (and X159 if used) after loosening of the fixing screws. - Page 22 AMKASYN Digital inverters in modular construction 20.* Insert ribbon cable connector (bus cable) X27/X57 at the preceding module and X57 at the AW module. For this raise both locking clips slightly and then plug-in the connector without force until locking clips close. Insert plug-in terminal blocks X54, X58 into the respective sockets.
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Page 23: Information For Motor Exchange
AMKASYN Digital inverters in modular construction 12 Information for motor exchange For all mechanical works contact the machine manufacturer, follow his instructions for motor disassembling and assembling again! MASTER SWITCH OFF: Await DC BUS discharging time > 3 minutes! Remove motor terminal box cover plate by loosening of the 4 screws. Be aware of clear wire marking in the terminal box! Loosen motor connections U, V, W, PE, cable shield and PTC resistor connections. -
Page 24: Encoder Adjustment
AMKASYN Digital inverters in modular construction 13 Encoder adjustment (Only for motors with “A“ type encoder) ENC.ADJUST. SERVICE ERR:RESET SYSTEM Password: Shift ∗ ∗ ∗ ∗ ∗ ∗ (ENC.ADJUST.) Enter password („1 2 3 4 5“). Enter AW-No. Enter AW-No. Rotate motor shaft MANUAL JOGMODE... -
Page 25: Impressum
No part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose without the express written permission of AMK GmbH + Co. KG. Violations are subject to legal action. All rights in case of patent filings or user-sample registrations are reserved.
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