LELY AIRCON 30 Operator's Manual
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LELY AIRCON 30 Operator's Manual

LELY AIRCON 30 Operator's Manual

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LELY AIRCON 30
Wind turbine
Operator Manual
7.1001.8500.0 - PDF of the English original HTML
Release date 2015/12/01

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  • Page 1 LELY AIRCON 30 Wind turbine Operator Manual 7.1001.8500.0 - PDF of the English original HTML Release date 2015/12/01...
  • Page 2 INTENTIONALLY BLANK...

  • Page 3: Table Of Contents

    Contents Introduction............................1-1 The Lely Aircon 30........................1-1 List of Included Amendments....................1-1 Warranty Restriction.........................1-2 Applicability..........................1-3 Registration Lely Aircon 30...................... 1-4 Maintenance Authorization.......................1-5 Safety..............................2-1 Safety Instructions........................2-1 2.1.1 Signal Icons..........................2-2 2.1.2 General Safety......................... 2-2 2.1.3 Electrical Safety........................2-3 2.1.4 Operating Safety........................2-3 2.1.5...
  • Page 4 4.2.5 Reset button..........................4-4 4.2.6 Status LED..........................4-5 4.2.7 Start/Stop button........................4-5 Emergency stop parameter......................4-5 Control interface..........................5-1 Button “Operation” (Operation data)..................5-3 Operating Instructions........................6-1 General Operating instructions....................6-1 Start / Stop procedure......................6-1 6.2.1 Start the turbine........................6-2 6.2.2 Stop the turbine........................6-2 Azimuth overview........................

  • Page 5: Introduction

    Lely Aircon 30 Wind turbine. Study and understand this information thoroughly before you operate the Lely Aircon 30. Failure to do so could result in personal injury or damage to equipment. Please consult your local Lely service provider if you do not understand the information in this manual, or if you need additional information.

  • Page 6: Warranty Restriction

    The turbine is designed for a procduct lifecycle of >20 years. When the turbine reaches the end of the product life cycle, it needs to be dismantled. For the dismantle and the dispose of the old turbine, please contact Lely Aircon B.V.

  • Page 7: Applicability

    All systems are tested. However in the event of a malfunction Lely Aircon cannot be held responsible for consequential damage. Applicability The table below shows the type number of the Lely Aircon 30 for which this manual is applicable and the software version the procedures are based on. Model designation...

  • Page 8: Registration Lely Aircon 30

    • In the Nacelle • In the Electrical cabinet Always include the type and serial numbers of the part of the Lely Aircon 30 when you contact your local Lely service provider or order spare parts. Test Results Manufacturer Lely Aircon B.V.

  • Page 9: Maintenance Authorization

    Lely Aircon 30, the warranty on the Lely Aircon 30 becomes invalid. At the end of each visit, all work done on the Lely Aircon 30 must be written in the logbook and the logbook must be signed by the certified technician.
  • Page 10 INTENTIONALLY BLANK Introduction...

  • Page 11: Safety

    YOU are responsible for the SAFE operation and maintenance of your Lely Aircon 30 Wind turbine. YOU must make sure that you and anyone else who is going to operate, maintain or work in the vicinity of the Lely Aircon 30 knows all the related SAFETY information in this manual.

  • Page 12: Signal Icons

    Review safety related items with all operators frequently (annually). • Keep the Lely Aircon 30 Wind turbine safe from impact from all kind of vehicles. To reduce the risk of damage from impact, safety bars at the corners of the Tower must be considered. Lely can advise you on these matters.

  • Page 13: Electrical Safety

    2.1.3 Electrical Safety • Only a Lely trained technician is allowed to connect the power from the power distribution box to the charging station. • Only an authorized electrician is allowed to install the electrical power to the control cabinet.

  • Page 14: Personal Protective Equipment

    • Contact your nearest Lely Aircon service provider if you have any questions. • Review safety related items with all operators frequently (annually). • Check for damage prior to each use. Have damaged or worn parts repaired or replaced immediately according to manufacturer’s recommendations.

  • Page 15: Safety Decals

    • Fall arrester • Safety glasses 2.1.6 Safety Decals 2.1.6.1 Safety Decals Messages Caution - Read Manual Figure 3. Read the manual decal - Located on the bottom left of the control cabinet. Failure to follow operation instructions could result in death or serious injury. Caution - Read Manual Because of High Voltages Figure 4.
  • Page 16 Caution - Electrocution Hazard Figure 5. Electrocution hazard decal - Located on the bottom left of the control cabinet. Risk of electrocution. Switch off the power before doing maintenance, adjustment or repair. Wear safety shoes Figure 6. Wear safety shoes decal - Located on the bottom left of the control cabinet.
  • Page 17 Failure to wear a safety harness when working on heights could result in death or serious injury. This may only performed by certified Lely Technicians. Danger - Risk of falling Figure 9. Risk of falling decal - Located on the ladder safety cover.

  • Page 18: Safety Devices

    Puncture small air pockets in the decal with a pin and use the backing paper to smooth the decal. 2.1.6.3 Maintenance of Safety Decals Safety decals on the Lely Aircon 30 Wind turbine display important and useful information that will help you safely operate and maintain the Lely Aircon 30.
  • Page 19 The cover can be opened with a key. This key is kept by the operator. 2.1.7.2 Emergency Stop Buttons There are two emergency stop buttons installed on the Aircon 30: • One on the electrical cabinet •...

  • Page 20: Electrical Cabinet

    Do not open the electrical cabinet because of high voltages Figure 11. Location of the Electrocution Hazard Safety Decal 2.1.9 Noise The A-weighted emission sound pressure level at the operator workstation of the Lely Aircon 30 is less than 70 dB(A). 2-10 Safety...

  • Page 21: Specifications

    SPECIFICATIONS General specifications • Manufacturer: Lely Aircon B.V. • Model: LA30 • Reference power: 29,8 kW • Rotor diameter: 13,12m • Swept area: 135,1m² • Switching on wind speed: 3,5 m/s • Nominal wind speed: 12 m/s • Switching off wind speed: 25 m/s •...

  • Page 22: Specifications Blades

    • Supervision: Micro controller • Generator: Permanent excited synchronous machine • Operating temperature range: -20°C to +50°C • Rated annual energy output under norm conditions Wind- Rayleigh- Annual energy distribution output [m/s] [kWh] 24502 48847 75877 102396 126540 147302 164120 Specifications blades 3.2.1 Dimensions and weight blades...

  • Page 23: Specifications Tower Sections

    Specifications Tower Sections 3.4.1 Layout std Aicon Figure 12. Tower 42 m Specifications...

  • Page 24: Specifications Control Cabinet

    Specifications control cabinet 3.5.1 Dimensions and Weight Dimensions • Length (l):1,8 m • Width (w):1,48 m • Height (h): 0,72 m • Weight: ~300 kg Specifications...

  • Page 25: Noise Level

    Noise Level In the noise level table below shows that the Lely Aircon 30 has a sound power level of lower than 70dB at the operator working station. Specifications...
  • Page 26 INTENTIONALLY BLANK Specifications...

  • Page 27: Description And Operation

    The height of the tower is very important to position the turbine high up into constant and smooth wind conditions. The tower transfers the forces onto the foundation. The Lely Aircon 30 is available on a lattice tower with various tower heights depending on the landscape.
  • Page 28 Only persons who are authorized and have read and understood all applicable safety instructions are permitted to enter the area. Figure 15. Risk of falling decal - Located on the ladder safety cover. This may only performed by certified Lely Technicians. Description and Operation...

  • Page 29: Electrical Cabinet

    Electrical cabinet Figure 16. Electrocution hazard decal - Located on the bottom left of the control cabinet. Risk of electrocution. Switch off the power before doing maintenance, adjustment or repair. Do not open the electrical cabinet because of high voltages The electrical cabinet system is located in front of the tower on the foundation base plate.

  • Page 30: Turbine Screen

    Figure 18. Inner door of the cabinet KEY: 1. Turbine screen - 2. Horn button - 3. Horn - 4. Emergency stop switch - 5. Selector maintenance on/off - 6. Reset Button - 7. Status LED - 8. Start/Stop Button 4.2.1 Turbine screen On the turbine screen all relevant data is displayed and visualized.

  • Page 31: Status Led

    4.2.6 Status LED The status LED shows the turbine status: • LED off: turbine is off • LED flashes: pending fault or malfunction • LED steady on: turbine on 4.2.7 Start/Stop button To start and to stop the turbine you have to press the Start/stop button. Emergency stop parameter Description and Operation...
  • Page 32 INTENTIONALLY BLANK Description and Operation...

  • Page 33: Control Interface

    CONTROL INTERFACE The controller is installed on the inner door of the electrical cabinet located at the tower base. Your dealer will instruct you on how to interact with the touch screen, and how to access and understand the information displayed. The control interface of the turbine is the visualization on the turbine screen.
  • Page 34 Figure 19. Turbine home screen KEY: a. Actual Wind speed in m/s b. Actual date and time c. Actual Wind speed displayed in a speedometer in m/s d. Wind speed 5min average in m/s e. Name of the turbine f. Actual generation in kW g.

  • Page 35: Button "Operation" (Operation Data)

    Button “Operation” (Operation data) With a click on the button “Operations” on your home screen, you will reach the following screen. On this screen you have a lot of information at a glance. Figure 20. Overview Button "Operation data” KEY: a.
  • Page 36 are counted from the last reset and also from the installation date. The next date for the maintenance can be found under the Button “Maintenance interval” (d). With a click on the button “Start Screen” (e) you will always get back to the start screen. In the overview “Nacelle”...

  • Page 37: Operating Instructions

    The menu is accessed by touching the touch screen of the turbine controller. These pages can also be accessed from your personal computer once your dealer has installed the Lely Aircon remote client software program. The turbine generation can be monitored at the meter installed at the distribution board.

  • Page 38: Start The Turbine

    Figure 22. Turbine home screen 6.2.1 Start the turbine • Press the start button in the electrical cabinet door. • The box "turbine operational" changes color from grey into green and indicates that the turbine is on. • The turbine does not start when there is a storm, indicated by the box "Storm", or there is a fault indicated by the box "Alert".

  • Page 39: Azimuth Overview

    Figure 23. Turbine stopped Azimuth overview With a click on the button “Azimuth” on your home screen, you will reach the following screen. Here you have a few different buttons and readings, which are basically for controlling the azimuth system of the turbine. The buttons in this menu are unactuated highlighted in grey.

  • Page 40: Azimuth Manual Mode

    In the Azimuth overview you can see a few values: • Wind value (a) Under this point the actual wind value in m/s is shown. The degree value shows the wind direction. • Wind average (b) This value is showing the 5minutes average of the “Wind value” and direction.

  • Page 41: Azimuth Mode Off

    Figure 27. Azimuth manual mode "R" When you press the button “L” then the nacelle will turn to the right. The function of this button has the same features as the button “R”. Figure 28. Azimuth manual mode "L" 6.3.2 Azimuth mode off If you press on the touch screen the “Off”...

  • Page 42: Button Wind Rose

    The circle in the middle is the “Wind rose”; this wind rose is showing the geographical wind directions (North, East, South and West) The black point on the circle is the “Main wind direction” (a) and is placed by Lely Aircon B.V. after the installation of the turbine.

  • Page 43: Button Energy (Generation Data)

    The individual points (Green, red and blue) are moving on the circle. The green point is showing the actual “Nacelle position” (b). The green, red and blue points are also shown as a value in the middle of the circle. The red point is showing the “5min Wind average”...

  • Page 44: Button Alerts (Actual And Saved Alerts)

    Figure 32. Overview button "Wind" Button Alerts (Actual and saved alerts) With a click on the button “Alerts” you will reach the following window. In this box you see in the case of a fault the direct reason for it. This menu shows only actual faults.

  • Page 45: Button Login (Log In And Log Out For Service Personal)

    You as the operator of the turbine have the option in some cases to reset faults with the "Reset" button. Please refer to the table. Normally the Lely Aircon B. V. is automatically informed by the turbine system when a fault happened and will check the system.
  • Page 46 6-10 Operating Instructions...

  • Page 47: Maintenance

    Lely Aircon 30 Wind turbine. If people who are not certified by Lely Industries do maintenance on the Lely Aircon 30 Wind turbine, the warranty on the Lely Aircon 30 Wind turbine becomes invalid. Before a technician does maintenance on the Lely Aircon 30 Wind turbine,...
  • Page 48 INTENTIONALLY BLANK Maintenance...

  • Page 49: Schedule

    Maintenance for the turbine is required at least once a year. Your are responsible for ensuring that this maintenance is done by your local dealer according to the maintenance schedule as supplied by Lely Aircon. The regular maintenance schedule helps to ensure a reliable turbine operation, and is required during the warranty period to maintain your warranty coverage.
  • Page 50 INTENTIONALLY BLANK Schedule...

  • Page 51: Disposal

    Read the safety data sheets of the used lubricants and fluids for correct disposal. All lubricants and fluids must be disposed in compliance with the local rules and regulations. Contact your local authority or local Lely Aircon service provider for further details. Disposal...
  • Page 52 INTENTIONALLY BLANK Disposal...
  • Page 53 INTENTIONALLY BLANK...
  • Page 54 LELY INDUSTRIES N.V. Cornelis van der Lelylaan 1 NL-3147 PB Maassluis Tel +31 (0)88 - 12 28 221 Fax +31 (0)88 - 12 28 222 www.lely.com Live Life Lely...

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