Anderson ES 2000 User Manual
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Anderson ES 2000 User Manual

Ride on floor scraper
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User M a n u a l
ES 2000
Ride On Floor Scraper
US Patent # 10273700, 10619365
EU Patent # EP3642429
READ BEFORE USING EQUIPMENT
Anderson Innovations
5506 Thompson Hill RD
Duluth, MN 55810
www.andinllc.com

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  • Page 1 User M a n u a l ES 2000 Ride On Floor Scraper US Patent # 10273700, 10619365 EU Patent # EP3642429 READ BEFORE USING EQUIPMENT Anderson Innovations 5506 Thompson Hill RD Duluth, MN 55810 www.andinllc.com...
  • Page 3 TABLE OF CONTENTS Safety Manual Explanations of symbols and instructions Intended use Owner’s obligations Operating personnel Personal protective equipment Signage Safety installations Occupational safety and special risks 8-11 Technical Description Product Information Technical Specifications Scope of delivery Controls and equipment Transport 3.1 Lifting With a Forklift Using a Ramp...
  • Page 4 1 SAFETY This manual guarantees the safe and efficient use of the ES 2000 "machine". This manual is part of the machine, and must always be kept near the machine and be accessible for the Manual operating personnel at all times.
  • Page 5 1 SAFETY The machine is used for the removal of all sorts of floor-coverings for example PVC, Intended use linoleum, carpets, rubber floors as well as tiles, coatings, adhesives and wood flooring. The machine is NOT to be used to pull things, or for non flooring related demolition work.
  • Page 6 1 SAFETY Operating QUALIFICATION personnel The different tasks described in this manual request various qualifications from the persons dealing with the machine. WARNING! Danger for persons with insufficient qualifications! Insufficiently qualified persons cannot judge the risks when operating the machine and put themselves and others at risk of serious injuries or death.
  • Page 7 1 SAFETY When operating the machine personal protective equipment must be worn in order to Personal minimize health hazards. protective equipment The following protective clothing must be worn by anyone in the operating area. Protective work clothing. Wear appropriate work clothing! Work clothing should fit tightly and loose garments should be avoided since they can get caught in the machine.
  • Page 8 1 SAFETY Occupational safety and special risks The following paragraph explains residual risks which might be present even if the machine is used correctly. To reduce the risk for persons and material damages and to avoid dangerous situations the listed safety information in this paragraph and in the remaining manual has to be adhered to.
  • Page 9 1 SAFETY Sharp edges and sharp corners Occupational safety and special risks CAUTION! Danger of injury from sharp edges and sharp corners! Sharp edges and sharp corners can scratch and cut into skin. Make sure: - Be careful when working near sharp edges and sharp corners. - Wear protective gloves when in doubt.
  • Page 10 1 SAFETY Occupational safety Start-up and operation and special risks WARNING! Danger of injury through improper start-up and operation Improper start- up and operation can lead to personal injury or material damage. Make sure: – Start-up and operation can only be executed by sufficiently trained personnel, authorized and instructed by the owner of the machine.
  • Page 11 1 SAFETY Occupational safety ELECTRICAL CONNECTIONS / Charging /ELECTRICAL COMPONENTS and special risks WARNING! Risk of death due to electric current! Only connect the machine / charger to a power source that matches the the rating plate. Check before startup. Only connect the machine to an approved power cable and outlet.
  • Page 12 PRODUCT INFORMATION SPECIAL FEATURES Technical The ES 2000 is a ride-on floor scraper capable of removing all types Description of floor coverings including difficult ceramic, tough glued down carpet, vinyl, and coatings. Its patented Forward Slope Technology design gives it big machine performance in a smaller package. The integrated cargo deck provides a convenient place to keep accessories.
  • Page 13 PRODUCT INFORMATION 2.4 Controls and equipment Control Handles Cargo deck Control handles for blade height Slide Plate Battery Monitor Non-marking 18" Tires Blade Holder Adjustable foot pegs Handles for removing hood Control handle for blade angle adjustment Slide plate take up On/Off key switch &...
  • Page 14 TRANSPORT Before using lift-gates, elevators or other powered lifting tools make sure the lift Lifting equipment is in good operating condition, and is properly sized for use with this machine. Refer to product specifications in this manual for weight and dimensions. The machine can me moved without power by opening the hydraulic valves in the intended direction of travel and then pushing the machine.
  • Page 15 SETUP 4.1 Blade Choice of blade Using the correct blade size and style for various floor coverings and sub- floors will provide the best performance of your machine. The principles described are to help operators choose the best type of blade for each job.
  • Page 16 SETUP The ES 2000 has 2 blade adjustments. One for the height of the slide plate assembly off of the floor, and a second for the angle of the blade. In general, a low to medium angle will work best for removing materials such as glued down carpet, VCT and ceramic tile.
  • Page 17 OPERATION Start-up and Shut Down To start the machine follow this procedure: 1. Inspect the machine for any signs of hydraulic leaks for other damage 2. Spread the handles apart and sit on the seat with feet on the foot pegs 3.
  • Page 18 OPPERATION Removal of floor VCT Tiles coverings Keep blades sharp! Keep your work area clean and clear of debris. Always wear eye protection when working with the machine. Never use a blade wider than the size of the tile being removed. If material being removed will not come up clean or the machine jumps out of the work continuously, reduce blade size to a smaller blade until proper blade size is found or use a smaller portion of the blade.
  • Page 19 OPERATION Battery System Charging: The ES 2000 uses 48V charger connection Receptacle for on- board charger S.O.C. Display 2023-07 USER INSTRUCTIONS...
  • Page 20 MAINTENANCE Dull blades greatly reduce machine performance. Blade Sharpening Sharpen or replace the blade if/when necessary. Standard blades When used continuously, the blades develop a back bevel on the edge back bevel The blade is only truly sharp when the back bevel is completely removed. Always wear gloves and safety glasses.
  • Page 21 MAINTENANCE Perform maintenance outside of hazardous areas. Maintenance work must be Maintenance carried out with the machine switched off and disconnected from the battery schedule to prevent accidental start-up of the machine: - Disconnect the battery Maintenance by the user Daily before you start work Clean the wheels, they need to be free of accumulated debris.
  • Page 22 MAINTENANCE Hydraulic oil Dangers for people and the environment Hydraulic oils are flammable. Vapors released when exposed to very high temperatures and spray can form explosive mixtures with air. There is a risk of ignition of oil-soaked clothing. Frequent or prolonged contact with the products, even through oil-soaked clothing, can cause skin diseases, e.g.
  • Page 23 MAINTENANCE 6.3 Replacement of hydraulic oil Resources Hydraulic oil: Shell Tellus S2 MX 46 Capacity: 6 Gallons ATTENTION ! Keep the hydraulic fluid clean and at the specified level. Incompatible fluids can damage the unit or cause serious injury. Level of hydraulic fluid The machine is ready for operation when delivered, and is filled with hydraulic oil.
  • Page 24 Attachments: 1 . L N E X B a t t e r y M o n i t o r ( S . O . C . D i s p l a y ) 2 . H y d r a u l i c O i l S D S B a t t e r y D a t a S h e e t 4 .
  • Page 25 Attachments L ]� · . X COLOR 7 . 1 Ll-1:XClllllR BATTERY MONITOR BATTE , R Y MONITO , R USER MANUAL Notice • Please read this guide carefully to avoid incorrect connections that can cause the battery monitor to malfunction and/or create a fire hazard. Disconnect the negative pole of the battery before installation.
  • Page 26 Attachments About The LNEX Battery Monitor is a high precision device (also known as coulometer), which can test the voltage, current, and capacity of a battery to help users know the state of charge at any time. The LNEX Battery Monitor has a memory function which allows users to set a low voltage capacity alarm.
  • Page 27 Attachments · = Installation • First, connect the Shunt in series to the negative circuit of your battery. 8- of shunt connects to B- of the battery. P- of shunt connects to P- of output and C- of charge. • Then take a wire of 0.3-0.75 One end of the wire connects to positive of...
  • Page 28 Attachments Inverter Bus bar Shunt L l-1 : X CO l oo � Baterry Shielded Wire BATTERY MONIJOPI Operation Charge-discharge �2 .. iiaAH indicator Capacity percentage Present capatity \.3.:/99:59:24• Remaining time -0.00A 13,0V O.OOM Present current Present voltage Present power use steps 1.
  • Page 29 Attachments 2. Capacity calibration: On first use, the percentage and capacity are not the actual value,you need to calibrate the capacity to either 100% or 0%. First set the usable AH capacity of the battery as the preset AH capacity.For Lithium and Sealed Lead Acid batteries to calibrate to 1000 charge the battery fully and hold the "up•...
  • Page 30 Attachments Setting lists 01. "CLR" current clearing function, when the no-load current is not zero, enter this option, click the up button to clear the no-load current. 02."BAT" sets the capacity of the battery, An initial capacity has been set at the factory, please set it according to the real capacity of your battery.
  • Page 31 Attachments Troubleshooting • When the battery current Is low the LNEX Battery Monitor will enter a low power (sleep mode) and the backlight will tum off, press any button and the backlight will tum on. • When the current changes frequently the data acquisition may produce an error, and it may affect the accuracy.
  • Page 32 SAFETY DATA SHEET According to OSHA Hazard Communication Standard, 29 CFR 1910.1200 Shell Tellus S2 MX 46 Version Revision Date: SDS Number: Print Date: 05/01/2018 04/30/2018 800010026152 Date of last issue: 04/11/2016 SECTION 1. IDENTIFICATION Product name Shell Tellus S2 MX 46 Product code 001F8439 Manufacturer or supplier's details...
  • Page 33 SAFETY DATA SHEET According to OSHA Hazard Communication Standard, 29 CFR 1910.1200 Shell Tellus S2 MX 46 Version Revision Date: SDS Number: Print Date: 05/01/2018 04/30/2018 800010026152 Date of last issue: 04/11/2016 No precautionary phrases. Other hazards which do not result in classification Prolonged or repeated skin contact without proper cleaning can clog the pores of the skin result- ing in disorders such as oil acne/folliculitis.
  • Page 34 SAFETY DATA SHEET According to OSHA Hazard Communication Standard, 29 CFR 1910.1200 Shell Tellus S2 MX 46 Version Revision Date: SDS Number: Print Date: 05/01/2018 04/30/2018 800010026152 Date of last issue: 04/11/2016 If swallowed In general no treatment is necessary unless large quantities are swallowed, however, get medical advice.
  • Page 35 SAFETY DATA SHEET According to OSHA Hazard Communication Standard, 29 CFR 1910.1200 Shell Tellus S2 MX 46 Version Revision Date: SDS Number: Print Date: 05/01/2018 04/30/2018 800010026152 Date of last issue: 04/11/2016 relevant Standards (e.g. Europe: EN469). SECTION 6. ACCIDENTAL RELEASE MEASURES Personal precautions, protec- Avoid contact with skin and eyes.
  • Page 36 SAFETY DATA SHEET According to OSHA Hazard Communication Standard, 29 CFR 1910.1200 Shell Tellus S2 MX 46 Version Revision Date: SDS Number: Print Date: 05/01/2018 04/30/2018 800010026152 Date of last issue: 04/11/2016 age stability place. Use properly labeled and closable containers. Store at ambient temperature.
  • Page 37 SAFETY DATA SHEET According to OSHA Hazard Communication Standard, 29 CFR 1910.1200 Shell Tellus S2 MX 46 Version Revision Date: SDS Number: Print Date: 05/01/2018 04/30/2018 800010026152 Date of last issue: 04/11/2016 greater potential for airborne concentrations to be generated. General Information: Define procedures for safe handling and maintenance of controls.
  • Page 38 SAFETY DATA SHEET According to OSHA Hazard Communication Standard, 29 CFR 1910.1200 Shell Tellus S2 MX 46 Version Revision Date: SDS Number: Print Date: 05/01/2018 04/30/2018 800010026152 Date of last issue: 04/11/2016 480 minutes where suitable gloves can be identified. For short-term/splash protection we recommend the same, but recognize that suitable gloves offering this level of protection may not be available and in this case a lower breakthrough...
  • Page 39 SAFETY DATA SHEET According to OSHA Hazard Communication Standard, 29 CFR 1910.1200 Shell Tellus S2 MX 46 Version Revision Date: SDS Number: Print Date: 05/01/2018 04/30/2018 800010026152 Date of last issue: 04/11/2016 Flash point 230 °C / 446 °F Method: ISO 2592 Evaporation rate Data not available Flammability (solid, gas)
  • Page 40 SAFETY DATA SHEET According to OSHA Hazard Communication Standard, 29 CFR 1910.1200 Shell Tellus S2 MX 46 Version Revision Date: SDS Number: Print Date: 05/01/2018 04/30/2018 800010026152 Date of last issue: 04/11/2016 Method: ISO 3104 Explosive properties Not classified Oxidizing properties Data not available Conductivity This material is not expected to be a static accumulator.
  • Page 41 SAFETY DATA SHEET According to OSHA Hazard Communication Standard, 29 CFR 1910.1200 Shell Tellus S2 MX 46 Version Revision Date: SDS Number: Print Date: 05/01/2018 04/30/2018 800010026152 Date of last issue: 04/11/2016 Skin corrosion/irritation Product: Remarks: Slightly irritating to skin., Prolonged or repeated skin contact without proper cleaning can clog the pores of the skin resulting in disorders such as oil acne/folliculitis., Based on availa- ble data, the classification criteria are not met.
  • Page 42 SAFETY DATA SHEET According to OSHA Hazard Communication Standard, 29 CFR 1910.1200 Shell Tellus S2 MX 46 Version Revision Date: SDS Number: Print Date: 05/01/2018 04/30/2018 800010026152 Date of last issue: 04/11/2016 Remarks: Not a developmental toxicant., Does not impair fertility., Based on available data, the classification criteria are not met.
  • Page 43 SAFETY DATA SHEET According to OSHA Hazard Communication Standard, 29 CFR 1910.1200 Shell Tellus S2 MX 46 Version Revision Date: SDS Number: Print Date: 05/01/2018 04/30/2018 800010026152 Date of last issue: 04/11/2016 Toxicity to daphnia and other aquatic invertebrates (Acute Remarks: LL/EL/IL50 >...
  • Page 44 SAFETY DATA SHEET According to OSHA Hazard Communication Standard, 29 CFR 1910.1200 Shell Tellus S2 MX 46 Version Revision Date: SDS Number: Print Date: 05/01/2018 04/30/2018 800010026152 Date of last issue: 04/11/2016 Poorly soluble mixture. Causes physical fouling of aquatic organisms. Mineral oil does not cause chronic toxicity to aquatic organ- isms at concentrations less than 1 mg/l.
  • Page 45 SAFETY DATA SHEET According to OSHA Hazard Communication Standard, 29 CFR 1910.1200 Shell Tellus S2 MX 46 Version Revision Date: SDS Number: Print Date: 05/01/2018 04/30/2018 800010026152 Date of last issue: 04/11/2016 Remarks : Special Precautions: Refer to Chapter 7, Handling & Storage, for special precautions which a user needs to be aware of or needs to comply with in connection with transport.
  • Page 46 SAFETY DATA SHEET According to OSHA Hazard Communication Standard, 29 CFR 1910.1200 Shell Tellus S2 MX 46 Version Revision Date: SDS Number: Print Date: 05/01/2018 04/30/2018 800010026152 Date of last issue: 04/11/2016 NFPA Rating (Health, Fire, Reac- 0, 1, 0 tivity) Full text of other abbreviations ACGIH...
  • Page 47 SAFETY DATA SHEET According to OSHA Hazard Communication Standard, 29 CFR 1910.1200 Shell Tellus S2 MX 46 Version Revision Date: SDS Number: Print Date: 05/01/2018 04/30/2018 800010026152 Date of last issue: 04/11/2016 LL/EL/IL = Lethal Loading/Effective Loading/Inhibitory loading LL50 = Lethal Loading fifty MARPOL = International Convention for the Prevention of Pollution From Ships NOEC/NOEL = No Observed Effect Concentration / No Ob-...
  • Page 48 MOTIVE T875-AES D ATA SH E E T MODEL T875-AES VOLTAGE CAPACITY 158Ah @ 20Hr MATERIAL Polypropylene BATTERY VRLA AGM / Non-Spillable / Maintenance-Free COLOR Maroon WATERING No Watering Required 8 VOLT PHYSICAL SPECIFICATIONS MODEL NAME TERMINAL TYPE DIMENSIONS INCHES (mm) WEIGHT LBS.
  • Page 49 SAFETY DATA SHEET 1. Identification Product identifier Valve Regulated Lead-Acid Battery – Absorbed Glass Mat (VRLA/AGM) Other means of identification 20220001USEN SDS number VRLA/AGM Synonyms Industrial/commercial electric storage battery. Recommended use None known. Recommended restrictions Manufacturer/Importer/Supplier/Distributor information C&D Technologies, Inc. Manufacturer Industrial del Norte S/N Reynosa, Tamaulipas, Mexico...
  • Page 50 The materials contained in this product may only represent a hazard if the integrity of the cell or Hazard statement battery is compromised. Listed below are the hazards anticipated when the battery is physically, thermally, or electrically abused: May be corrosive to metals. Causes severe skin burns and eye damage. Suspected of causing cancer.
  • Page 51 Under normal conditions of intended use, this product is not expected to be a health risk. Most important Exposure to contents of an open or damaged battery: Narcosis. Behavioral changes. Decrease in symptoms/effects, acute and motor functions. Burning pain and severe corrosive skin damage. Causes serious eye damage. delayed Symptoms may include stinging, tearing, redness, swelling, and blurred vision.
  • Page 52 US. OSHA Table Z-1 Limits for Air Contaminants (29 CFR 1910.1000) Components Type Value Sulfuric acid (CAS 1 mg/m3 7664-93-9) US. OSHA Table Z-3 (29 CFR 1910.1000) Form Case and Separators Type Value Silica (CAS 112926-00-8) 5 mg/m3 Respirable fraction. 15 mg/m3 Total dust.
  • Page 53 Physical state Solid. Form Battery. Color No data available. Odor Odorless. If leaking: sharp, penetrating, pungent odor for internal components. Odor threshold Not applicable unless individual components exposed. > 1 - < 2 (Sulfuric acid/battery electrolyte) Melting point/freezing point Not applicable unless individual components exposed. Initial boiling point and boiling >...
  • Page 54 Skin contact Under normal conditions of intended use, this material does not pose a skin hazard. Exposure to contents of an open or damaged battery: Causes skin burns. Eye contact Under normal conditions of intended use, this material does not pose an eye hazard. Exposure to contents of an open or damaged battery: Causes serious eye damage.
  • Page 55 Chronic effects Exposure to contents of an open or damaged battery: Causes damage to organs through prolonged or repeated exposure. Lead may produce maternal toxicity, toxicity to the fetus, and adverse effects to blood, bone marrow, central/peripheral nervous systems, kidney, liver, and reproductive system.
  • Page 56 IMDG Not regulated as dangerous goods. Transport in bulk according to Not applicable. Annex II of MARPOL 73/78 and the IBC Code General information DOT: Not regulated per 49 CFR 173.159a IATA/ICAO: Not regulated per Special Provision A67 IMDG: Not regulated per Special Provision #238 Label: NONSPILLABLE 15.
  • Page 57 Drug Enforcement Administration (DEA). List 1 & 2 Exempt Chemical Mixtures (21 CFR 1310.12(c)) Sulfuric acid (CAS 7664-93-9) 20 %WV DEA Exempt Chemical Mixtures Code Number Sulfuric acid (CAS 7664-93-9) 6552 US state regulations US. Massachusetts RTK - Substance List Lead (CAS 7439-92-1) Silica (CAS 112926-00-8) Sulfuric acid (CAS 7664-93-9)
  • Page 58 16. Other information, including date of preparation or last revision Issue date 31-October-2022 Revision date Version # NFPA ratings Disclaimer C&D Technologies, Inc. cannot anticipate all conditions under which this information and its product, or the products of other manufacturers in combination with its product, may be used. It is the user’s responsibility to ensure safe conditions for handling, storage and disposal of the product, and to assume liability for loss, injury, damage or expense due to improper use.
  • Page 59 0 TP2 oTPl -Adjust input voltage to trip point. - Read vo 1 tage between TP 1 8. Gl 1. ANDERSON S2 ANDERSON PLUG+ PLUG - Read voltage between TP2 8. Gil. -Adjust R6 so TP2 voltage = TP1 voltage.
  • Page 60 � HR- - ------------, ll • ••• D HR + lm] 1 - --- ± ± I HR METER MOTOR + t----------, MOTOR - BLUE MOTOR ._______ SB ANDERSON INNOVATIONS 8/1/2023 ES2000 PINOUT DIAGRAM Rev 1.0 ANDERSON Page 1 OF 1...
  • Page 61 Manufacturer Informaiton • Address: 5506 Thompson Hill Road, Proctor MN 55810 • Phone Number: 218-249-1314 • Email: info@andinllc.com • Website: www.andinllc.com • Patents: US Patent # 10273700, 10619365 - E.U. Patent granted 2023-07 USER INSTRUCTIONS...

  • Page 62: Charger Ratings Label

    1050W, VERSION: V2 SWITCH MODE INDUSTRIAL BATTERY CHARGER USER’S MANUAL Important Safety, Installation, Operation, and Maintenance Instructions www.LesterElectrical.com...
  • Page 63 CHARGER RATINGS LABEL The ratings label is located on the front of the charger and provides the model (MODEL), serial number (located below the barcode at the bottom of the label), AC input ratings (INPUT), and DC output ratings (OUTPUT) of the charger.

  • Page 64: Table Of Contents

    TABLE OF CONTENTS CHARGER RATINGS LABEL ....................1 TABLE OF CONTENTS ......................3 IMPORTANT SAFETY INSTRUCTIONS ................... 4 WICHTIGE SICHERHEITSANWEISUNGEN ................6 IMPORTANTES CONSIGNES DE SÉCURITÉ ................8 INTRODUCTION ......................10 RECEIVING AND INSTALLING THE CHARGER ............10 BATTERY TYPE ......................12 OFF-BOARD (SHELF) VERSUS ON-BOARD (BUILT-IN) CHARGERS......

  • Page 65: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS – This manual contains important safety and operating instructions. Before using battery charger, read all instructions and cautionary markings on battery charger, battery, and product using battery. LOOK FOR THIS SYMBOL TO POINT OUT SAFETY PRECAUTIONS. IT MEANS: BE ALERT—YOUR SAFETY IS INVOLVED.
  • Page 66 WARNING: LEAD-ACID BATTERIES GENERATE EXPLOSIVE GASES. PLACE BATTERIES AS FAR AWAY FROM THE CHARGER AS THE OUTPUT LEADS WILL PERMIT DURING CHARGING. TO PREVENT ARCING OR BURNING NEAR BATTERIES, DO NOT DISCONNECT DC CHARGING CORD FROM BATTERIES WHEN THE CHARGER IS OPERATING. KEEP SPARKS, FLAME, AND SMOKING MATERIALS AWAY FROM BATTERIES.

  • Page 67: Wichtige Sicherheitsanweisungen

    WICHTIGE SICHERHEITSANWEISUNGEN BEWAHREN SIE DIESE ANWEISUNGEN AUF. - Dieses Handbuch enthält wichtige Sicherheits- und Betriebsanweisungen. Bevor Sie das Ladegerät verwenden, lesen Sie alle Anweisungen und Warnhinweise auf dem Ladegerät, der Batterie und dem Produkt, das die Batterie verwendet. ACHTEN DIESES SYMBOL, SICHERHEITSVORKEHRUNGEN ZU ERKENNEN.
  • Page 68 WARNUNG : BLEIAKKUS ERZEUGEN EXPLOSIVE GASE. BATTERIEN WÄHREND DES LADEVORGANGS SO WEIT WIE MITTELS DER LEITUNGEN MÖGLICH VOM LADEGERÄT ENTFERNT PLATZIEREN. UM EINE FUNKENBILDUNG ODER EINEN BRAND IN DER NÄHE DER BATTERIEN ZU VERMEIDEN, DAS DC-LADEKABEL NICHT VON DEN BATTERIEN ENTFERNEN, WENN DAS LADEGERÄT IN BETRIEB IST.

  • Page 69: Importantes Consignes De Sécurité

    IMPORTANTES CONSIGNES DE SÉCURITÉ GARDEZ CES CONSIGNES – Ce manuel contient d’ importantes consignes de sécurité et le mode d’emploi. Avant l’emploi de ce chargeur de batterie, lisez toutes les consignes et marques d’avertissement sur le chargeur de batterie, la batterie, et le produit utilisant cette batterie. CHERCHEZ CE SYMBOLE POUR INDIQUER LES PRÉCAUTIONS DE SECURITÉ.
  • Page 70 AVERTISSEMENT: LES PILES PLOMB-ACIDE GENERENT DES GAZ EXPLOSIFS. PENDANT LE CHARGEMENT, PLACER LES PILES AUSSI LOIN DU CHARGEUR QUE LES FILS DE SORTIE LE PERMETTENT. POUR EVITER TOUT ARC ELECTRIQUE OU TOUTE BRULURE A PROXIMITE DES PILES, NE PAS DEBRANCHER LE CORDON DE RECHARGE CC DES PILES LORSQUE LE CHARGEUR EST EN FONCTION.

  • Page 71: Introduction

    1. INTRODUCTION This switch mode (high frequency) industrial battery charger features advanced charge and termination algorithms designed to optimize both daily battery capacity and overall battery life. The charger is convection cooled with no moving parts, sealed, and designed to provide maximum reliability. The universal AC input enables the charger to be used with a wide range of AC voltages and frequencies, and the charger includes high efficiency and power factor correction.
  • Page 72 The most favorable mounting orientations of the charger are shown in Figure 2-1. For on-board use, the most favorable way to mount the charger is with the charger base bolted to a 0.1 inch (2.5 mm) minimum thick metal plate. This provides both a strong structural mounting and good thermal conductive cooling (examples are shown in Figure 2-1).

  • Page 73: Battery Type

    Figure 2-3: AC & DC Cordset Routing 3. BATTERY TYPE This charger contains multiple battery profiles for different battery types (including wet/flooded, AGM, gel, and lithium) and capacities of batteries. The charger was factory-configured with the active battery profile that was requested as part of the original order from Lester Electrical.

  • Page 74: Off-Board Chargers

    The charger was factory-configured with the active battery profile that was requested as part of the original order from Lester Electrical. The charger was also factory-configured for mounting on-board a battery-powered vehicle/machine or for off-board use in a shelf or portable application per the original order from Lester Electrical.

  • Page 75: Dc Output

    If this charger includes the UL Listed symbol on its ratings label, it is provided with a cord set for connection to outlets operating at nominal 120 volts (or 240 volts as appropriate). If the input plug does not fit the power outlet, contact Lester Electrical for the proper cord set terminating in an attachment plug of the proper configuration for the power outlet.

  • Page 76: Dc Output Cordset

    • OFF: Single voltage mode – you MUST ensure that the nominal DC voltage of the “Active Battery Profile” for the charger matches the nominal DC voltage of the connected battery pack. • PER VOLTAGE PROFILES: A battery profile can be assigned for 48V, a different battery profile can be assigned for 36V, and yet a different battery profile can be assigned for 24V.
  • Page 77 Battery Positive, (+) Battery Negative, (-) Cord Strain Relief Cord Strain Relief Terminal 1, Battery Temp Sense Terminal 2, Vehicle Lockout Figure 6.2-1: DC Terminal Block - Models: 28750, 29410 & 30410 Battery Positive, (+) Battery Negative, (-) Cord Strain Relief Cord Strain Relief Terminal 1, CANH...
  • Page 78 DC Connector Vehicle/Battery Connector Image of Wires and Figure # 1 or 4 Ring Terminals 6.2-1 or 6.2-2 1 or 4 Anderson SB50 6.2-1 or 6.2-2 1 or 4 Anderson SB175 6.2-1 or 6.2-2 2-Blade Gray 1 or 4 Molded 6.2-1 or 6.2-2...
  • Page 79 Configuration 1 Configuration 2 Configuration 3 Configuration 4 Configuration 5 Configuration 6 Configuration 7 Configuration 8 Figure 6.2-4: Common DC Terminal Block Configurations 1-8 Summit Series 18 of 30 User’s Manual ®...

  • Page 80: Vehicle Lockout Control

    Configuration 9 Configuration 10 Figure 6.2-4: Common DC Terminal Block Configurations 9-10 7. VEHICLE LOCKOUT CONTROL Some charger models have a lockout/interlock control signal which can be interfaced with the vehicle/equipment to prevent use/movement of the vehicle while the charger is in use. Depending on your model, the lockout control is available on Terminal 2 of the DC terminal block (see Figure 6.2-1).

  • Page 81: Bluetooth ® Wireless

    8. BLUETOOTH WIRELESS ® The charger features Bluetooth wireless communication, which can be accessed using an Apple or Android ® ™ smart phone, tablet, or similar device. Download the ChargerConnect app for your device by scanning the QR code on the charger or visiting the App Store or the Google Play store and searching for "ChargerConnect".

  • Page 82: External Port

    CAUTION: CHANGES OR MODIFICATIONS NOT EXPRESSLY APPROVED BY THE PARTY RESPONSIBLE FOR COMPLIANCE COULD VOID THE USER'S AUTHORITY TO OPERATE THE EQUIPMENT. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC and ICES-003 Rules.

  • Page 83: Personal Safety Precautions

    5. Maintain the proper electrolyte level of wet (flooded) batteries by adding water when necessary. Distilled or deionized water is best for battery life. Never allow the electrolyte level to fall below the top of the battery plates. Electrolyte levels lower during discharge and rise during charge. Therefore, to prevent the overflow of electrolyte when charging, it is mandatory that water be added to cells AFTER they have been fully charged –...

  • Page 84: Off-Board Charger Operation

    ATTENTION: NE PAS UTILISER LE CHARGER PENDANT QUE L’EQUIPMENT EST EN MARCHE. WARNING: LEAD-ACID BATTERIES GENERATE GASES WHICH CAN BE EXPLOSIVE. PREVENT ARCING OR BURNING NEAR BATTERIES, DO NOT DISCONNECT THE CHARGER DC OUTPUT FROM THE BATTERIES WHEN THE CHARGER IS OPERATING. KEEP SPARKS, FLAME, AND SMOKING MATERIALS AWAY FROM BATTERIES.

  • Page 85: On-Board Charger Operation

    11.2 On-Board Charger Operation Below are general instructions. However, specific charger configurations may include alternate functionality. If the charger was configured for on-board use, follow these operating instructions: 1. Ensure that the vehicle/equipment that the charger is mounted on is turned off. 2.

  • Page 86: Led Indicators

    12. LED INDICATORS The charger has four (4) LEDs to indicate charger status and fault information. The general functionality of the LEDs is outlined below and explained in the table below. However, specific charger configurations may include alternate LED functionality. 12.1 Charger LED Status The functionality of the LEDs is outlined below and in the following table.

  • Page 87: Charger Led Faults

    12.2 CHARGER LED FAULTS The charger will indicate when a fault occurs by using different patterns of the Fault (Red), Charge Status (Yellow), and Charge Complete (Green) LEDs as explained in the table below. Using the ChargerConnect App, check the diagnostic tab to get a description of the charger fault. FAULT CHARGE CHARGE...

  • Page 88: Remote Led Status And Faults

    12.3 Remote LED Status and Faults When an optional bi-color remote LED cable is attached to the external port, the LED functionality is slightly different from the built-in LEDs and is outlined generally below and in the following table. However, specific charger configurations may include alternate Remote LED functionality.

  • Page 89: Troubleshooting

    13. TROUBLESHOOTING The charger was fully tested and calibrated before leaving the factory. It was delivered ready to charge. If properly installed, the charger should require very little attention. If improper charger operation occurs, it will require repair by a qualified service technician (see section 12.1 for information regarding the Fault LED). CAUTION: DO NOT OPERATE THE CHARGER IF IT IS DAMAGED OR APPEARS TO BE MALFUNCTIONING.

  • Page 90: Service Part List

    15. SERVICE PART LIST All models: 48V Model 287X0, 36V Model 294X0, 24-48V Model 304X0 Lester Part Description Number Cordset, AC, 16/3, 125V/13A, 78" 39738S Handle Kit (handle with screws) 42117S DC Terminal Block Cover Kit (cover with screws) 43151S DC Terminal Block Cover Assembly with 24V Relay Lockout Board 43508S DC Terminal Block Cover Assembly with 36-48V Relay Lockout Board...
  • Page 91 Represented By: 43068 G Summit Series 30 of 30 User’s Manual ®...

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