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EBS 1000-0020 Operation Manual

Brake flush
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EBS Products
EBS Brake Flush
#1000-0020
OPERATIONS MANUAL
Revised 4-1-2013

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  • Page 1 EBS Products EBS Brake Flush #1000-0020 OPERATIONS MANUAL Revised 4-1-2013...

  • Page 2: Table Of Contents

    USED TO PROTECT THE RESERVOIR FROM CHAIN CONNECTION .... SEE ADAPTER USAGE CHART OR WWW.EBSPRODUCTS.COM FOR FURTHER INFO ......................PLEASE CALL EBS AUTOMOTIVE SERVICES TECH SUPPORT AT 877-955-0515 FOR ASSISTANCE REGARDING PARTS ......... Operations Manual Page ! 2 Manual Printed in the U.S.A. for EBS Products...

  • Page 3: Introduction

    3. Minimize and control hazardous waster material – reduces environmental regulatory exposure. The EBS equipment utilizes new brake fluid in 32oz to 64oz containers. A 5 gallon container rear loading option is also available. The EBS System’s control and containment of the waste brake fluid reduces technician exposure to the hazardous waste.

  • Page 4: Safety Information

    II. SAFETY INFORMATION 1.01 IMPORTANT SAFETY NOTICE For your safety, read this manual thoroughly before operating your EBS Brake Fluid Service system. Always refer to and follow the safety messages, safety instructions and applicable service procedures provided by EBS and the manufacturer of the vehicle being serviced. Only properly trained professional automotive technicians should perform the service, and only authorized attachments and adapters used.
  • Page 5 • Clean up any brake fluid spills immediately. Refer to MSDS sheets for cleanup requirements • Dispose of contaminated clean up materials according to governing environmental laws. • Keep New Brake Fluid container closed except when properly inserted for use in the EBS Brake Flush equipment.
  • Page 6 • Care should be taken to arrange the power cord and service hoses so that they will not be tripped over or pulled. • Never pull on the power cord or service hoses to transport the EBS Brake Flush equipment. Damage may occur to these components, or machine may tip over.

  • Page 7: System Features & Specifications

    EBS Brake Flush™ III. SYSTEM FEATURES & SPECIFICATIONS 2.01 FEATURES Application Automotive brake fluid and manual clutch fluid servicing and bleeding. • Restores pedal pressure, reduces corrosion of internal brake components, and improves the safety of the braking • system.
  • Page 8 EBS Brake Flush™ One (1) year limited warranty • Machine Dimensions • Machine Weight 88 lbs. • Shipping weight of single machine 142lbs. • Shipping weight of 2 machines (max per standard pallet) is 232lbs. • Height: 45 inches Width: 24 inches •...

  • Page 9: Control Panel Overview

    EBS Brake Flush™ CONTROL PANEL OVERVIEW Figure 1 KEYS NAME/FUNCTION DETAILS_________________________________ 1 LCD SCREEN Displays menu of operations, equipment status, operational messages and warning messages 2 F-1 TOUCH BUTTON Depress briefly to start vacuum pump and provide vacuum to vacuum wand...

  • Page 10: Operating Procedures

    Each OEM will specify the appropriate DOT brake fluid to be used in the vehicle to be serviced. Only use the DOT specified by the OEM in the vehicle to be serviced. DOT 3, DOT 4 and DOT 5.1 can be used in the EBS BRAKE FLUSH equipment.

  • Page 11: M/C Clean Out (Master Cylinder Reservoir Clean Out)

    Do not use the vacuum wand to vacuum any other material except brake fluid. Other fluid will damage the EBS BRAKE FLUSH internal parts. After vacuuming the waste brake fluid from the master cylinder reservoir return the Vacuum Wand to the equipment and press the “STOP” button.
  • Page 12 EBS Brake Flush™ 1. Attach appropriate master cylinder adapter cap to master cylinder. See Figure 3 (Standard Adapter Set) and Figure 4, 5 and 6 for Screw On, Twist On, and Hold Down types of attachment. Figure 3 Figure Figure 2.
  • Page 13 6. Once approved Brake Flush Kit bottle is read, computer screen will display: Insert Appropriate EBS DOT Brake Fluid Canister Press (START) Button (for main menu) 7. Verify main menu is on screen. Remove bottle cap and protective aluminum seal. Do not allow pieces of seal to enter bottle.
  • Page 14 EBS Brake Flush™ 11. To prime the Fill Pump or the Vacuum Pump connect the Fill Tube to the Vacuum Tube using the “Prime Tool” – see figure 10 below. Figure 10 12. Press (F-4) Utility and the following screen will appear:...

  • Page 15: Troubleshooting Guide

    24. Immediately replace the master cylinder cover to reduce possible contamination of the new brake fluid. 25. Properly store hoses and adapter to prevent their damage. 26. Although bleeding is accomplished by the EBS brake fluid exchange/flush service, always check for proper pedal pressure after the service is complete.

  • Page 16: Appendix A - Maintenance

    Solution: Press STOP, check bleeder valve in caliper for restrictions, remove bleeder from caliper and blow shop air through bleeder or clean out with wire if clogged, then return to caliper. Make sure the EBS-20 bleeder fitting itself is not clogged with debris.

  • Page 17: Appendix B Faq's

    Can an EBS-20 service help with ABS warning lights? While the EBS-20 is in the F-3 “Flush” mode use a tech/scanner tool to cycle the ABS valves and pumps. This has been a very successful cure for ABS contaminant issues.
  • Page 18 EBS-20 because all 4 wheels are serviced at once with a combination of pressure and vacuum. There’s no place for the contaminants to hide, so to speak. Try the EBS-20 service when you have a bleed problem with a vehicle and see what we mean.

  • Page 19: Appendix C - Warranty

    ABS bleeder screw, squeeze the vacuum gun trigger and open the ABS bleeder screw. Fluid will flow thru the ABS bleeder screw into the vacuum gun. Make sure the EBS Brake Flush is on when you close the bleeder screw then release the vacuum gun trigger.
  • Page 20 EBS Brake Flush™ modules, adapters and all other attachments, supplies and consumables (except as otherwise provided herein) are warranted for 90 calendar days from the date of original invoice. Filter elements are not warranted. SELLER'S OBLIGATIONS UNDER THIS WARRANTY ARE LIMITED SOLELY TO THE...
  • Page 21 Keep away from children and animals. While EBS believes this is accurate as of revision date, we make no While Environmental Brake Services believes this data is accurate as of revision date,...

  • Page 22: Appendix E - Ebs Brake Flush Adapters

    EBS Brake Flush™ APPENDIX E – EBS BRAKE FLUSH ADAPTERS 6.01 Adapter Listing – STD after part# indicates included in Standard Set Master Tool # EBS1100-0010 - STD Hold Down #EBS110-0020- STD Attaches to all adapters that do not have vents Holds adapters that do not have integral such as the Brina II.
  • Page 23 EBS Brake Flush™ Used in conjunction with the Master Tool for Used on Chrysler vehicles that have screw on connection to Chrysler and Ford vehicles that master cylinder reservoir caps that are hard to have threaded or screw on master cylinder reach unless the cabin shroud is removed.
  • Page 24 EBS Brake Flush™ Used for Asian vehicles that have a push on type Used for Asian vehicles that have a 3.0 inch screw on master cylinder reservoir cap. This is used with the type master cylinder reservoir cap. This is used with the Master Tool and Hold Down adapters.

  • Page 25: Various Lexus And Toyota Models

    See Adapter usage chart or www.ebsproducts.com for further info While EBS believes this data is accurate as of revision date, we make no warranty with ! 2 5 respect to the data and we expressly disclaim all liability for thereon. The data is offered...

  • Page 26: Please Call Ebs Automotive Services Tech Support At 877-955-0515 For Assistance Regarding Parts

    EBS Brake Flush™ 6.02 EBS Brake Flush Parts List Please call EBS Automotive Services Tech Support at 877-955-0515 for assistance regarding parts Item 1000-0020 EBS Brake Flush Equipment (includes standard adapter kit) 1000-0110 EBS Brake Flush Std. Adapter Kit 1000-0005 Adapter Box 16”...
  • Page 27 EBS Brake Flush™ 1100-0100 Uni Hang Adapter 1100-0101 Uni Hang Adapter O-Ring -package of 3 1100-0110 J Tool Adapter 1100-0055 F-1 Adapter 1100-0156 F-1 Adapter Gasket 1100-0175 N-1 Adapter 1100-0176 N-1 Adapter Gasket 1100-0177 N-I 2 Adapter 1100-0125 GM-4 Adapter...
  • Page 28 Waste Hose Coupler x 3/8mnpt end 1330-3102 Waste Hose Plug x 3/8" barb fitting end 1330-3104 Waste Hose Coupler x 3/8FNPT end 1510-0002 EBS Touch Pad w Power Strip for Model I 1510-0005 EBS Touch Panel for Int. Boards 1520-0010 Power Connector 1520-0011...
  • Page 29 EBS Brake Flush™ ! 2 9...

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