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Summary of Contents for Dirty Hand Tools 101175
- Page 1 7000 RATED WATTS/8750 MAXIMUM WATTS PORTABLE POWER GENERATOR MODEL # 101175 Operation Manual This safety alert symbol identifies important safety messages in this manual. Failure to follow this important safety information may result in serious injury or death. Part # 101375 Rev D...
- Page 2 For Service or Questions Call 1-877-487-8275 720-287-5182 www.dirtyhandtools.com Dirty Hand Tools® is a brand of 1100 W 120th Ave, Suite 600 Westminster, CO 80234 • 720-287-5182...
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Page 3: Table Of Contents
Table of Contents Important Safety Information .............4 Unpacking and Setup ..............7 Wheel Assembly ................8 Handle Assembly ................9 Battery Installation ...............10 Filling with Gasoline and Oil ............11 Operation Precautions ..............12 Calculating Wattage ..............14 Operation ..................15 Maintenance .................17 Troubleshooting ................20 Storage ..................22 Warranty and Specifications .......... -
Page 4: Important Safety Information
Important Safety Information WARNING WARNING: Read and thoroughly understand all instructions and safety information before operating this portable power generator. Failure to do so may cause serious injury or death. Do not allow anyone to operate this portable power generator who has not read this manual. - Page 5 Important Safety Information General Safety Failure to follow warnings, cautions, assembly and operation instructions in the Operation Manual may result in serious injury or death. DANGER READ THE OPERATION MANUAL BEFORE OPERATION. • Do not permit children to operate this equipment at any time. Do not permit others that have not read and understood the complete Operation Manual to operate this equipment.
- Page 6 Make sure all safety warning decals are attached and in readable condition. Replace missing or defaced decals. Contact Dirty Hand Tools at 1-877-487-8275 for replacement decals. DANGER USING A GENERATOR INDOORS...
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Page 7: Unpacking And Setup
Unpacking and Setup Your portable power generator is completely assembled at the factory. Save the packing materials and box for future use as a storage container. Setup for use outside in a well ventilated area on a level, stable surface away from doors, windows, vents, etc. COMPLETELY READ AND UNDERSTAND THE OPERATOR’S MANUAL BEFORE ATTEMPTING TO OPERATE THE GENERATOR. -
Page 8: Wheel Assembly
Wheel Assembly Wheels and handle assembly permit easy transportation of the power generator. Note: Assemble wheels and handle before filling with fluids. Support the generator on a raised platform so that the wheels and feet can easily be attached. Assemble wheel kit completely before attempting to use generator. -
Page 9: Handle Assembly
Handle Assembly Step 1. Installing the handle bracket (see Figure 3): 1. Mount the handle bracket to the generator frame by lining up the holes in the bradcket with the pre- drilled holes in the frame. Secure with hex bolts 4 places. -
Page 10: Battery Installation
Battery Installation The electric start option will require installation of a battery (not included) to start the generator. The recoil starter is always available as a backup option. POSITIVE NEGATIVE To connect the battery to the generator: CONNECTOR CONNECTOR 1. Place a fully charged, lead-acid 12V, 9 Ah battery on the battery holder on the generator (see Figure 5). -
Page 11: Filling With Gasoline And Oil
Filling with Gasoline and Oil WARNING FUEL IS HIGHLY FLAMMABLE AND POISONOUS ALWAYS FILL THE TANK WITH ENGINE OFF AND COOL. ALWAYS CHECK THE FUEL LEVEL BEFORE OPERATING. To prevent serious injury and fire: Allow the engine to cool for at least two minutes before 1. -
Page 12: Operation Precautions
Operation Precautions DANGER CARBON MONOXIDE HAZARD USING A GENERATOR INDOORS CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell. 1. Keep all safety guards in place and in proper working order at all times. - Page 13 Operation Precautions CAUTION This generator is not intended to power sensitive electronic equipment* without the addition of an appropriate line conditioner and surge protector (both not included). Sensitive electronic equipment, including but not limited to audio/video equipment, television sets, computers, and printers, should be operated on approved inverter type generators or pure sine wave generators.
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Page 14: Calculating Wattage
Calculating Total Wattage Before using the generator, calculate the total wattage of all the devices that you want to power at the same time. The total must not exceed the Running Wattage of the generator (7000 watts). 1. Add up the Running Watts for all appliances/tools that you want to use at the same time. -
Page 15: Operation
Operation CAUTION ONLY AFTER THE GENERATOR IS RUNNING SMOOTHLY SHOULD AN APPLIANCE OR TOOL BE PLUGGED INTO THE AC OUTLET OF THE GENERATOR. 1. Prior to use, connect a #6 AWG grounding wire (not included) from the ground terminal on the control panel to a grounding rod (not included) that has been driven at least 24 inches deep OPEN into the earth. - Page 16 CAUT Operation IF ANY CIRCUIT BREAKERS CIRCUIT BREAKERS BEFORE S 7. Load And Circuit Breaker: The total combined load through the outlet on the generator must not exceed the rated maximum power (8750 watts) of the unit. Always reduce the load if the AC circuit breaker turns off. Once the load is CAUTION reduced, press the breaker to reset the generator and continue operation.
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Page 17: Maintenance
Maintenance WARNING BEFORE PERFORMING ANY MAINTENANCE PROCEDURE STOP THE ENGINE, WAIT FIVE (5) MINUTES TO ALLOW ALL PARTS TO COOL. Disconnect the spark plug wire, keeping it away from the spark plug. Regular maintenance is the way to ensure the best performance and long life of your machine. - Page 18 Maintenance WARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL STARTING TURN THE POWER SWITCH OF THE ENGINE TO ITS “OFF” POSITION. Wait for the engine to cool, and remove the spark plug wire before performing any inspection, maintenance, or cleaning procedures. Changing /Cleaning the Air Filter CLEANER 1.
- Page 19 Maintenance WARNING OIL IS VERY HOT DURING OPERATION AND CAN CAUSE BURNS. WAIT FOR ENGINE TO COOL BEFORE CHANGING OIL. Wait for the engine to cool, and remove the spark plug wire before performing any inspection, maintenance, or cleaning procedures. SAE VISCOSITY GRADES Changing the engine oil 1.
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Page 20: Troubleshooting
Engine Troubleshooting WARNING BEFORE PERFORMING ANY MAINTENANCE PROCEDURE STOP THE ENGINE, WAIT FIVE (5) MINUTES TO ALLOW ALL PARTS TO COOL. Disconnect the spark plug wire, keeping it away from the spark plug. PROBLEM SOLUTION The engine will not start. •... - Page 21 Generator Troubleshooting PROBLEM SOLUTION No output from generator’s AC receptacle. • Engine speed too slow. • Adjust engine speed. Requires qualified technician. • Open or shorted wiring. • Clean and reconnect all wiring. • Faulty capacitor. • Replace capacitor. • Open/shorted rotor or stator windings. •...
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Page 22: Storage
Storage 1. Wait for the engine to cool, then clean the engine with a AIR FILTER clean cloth. ASSEMBLY 2. When the generator is to be stored for longer than 20 days, prepare the engine for storage by emptying the fuel tank and draining all fuel lines (see Figure 13). - Page 23 Notes...
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Page 24: Warranty And Specifications
190 Lbs. Accessories Included Wheel Kit, Spark Plug Wrench *As rated by engine manufacturer For Service or Questions Dirty Hand Tools® is a brand of Call 1-877-487-8275 720-287-5182 1100 W 120th Ave., Suite 600 www.dirtyhandtools.com Westminster, CO 80234 • 720-287-5182...
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