SUNOVA SOLAR S182-1722 Installation Manual

Photovoltaic module

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INSTALLATION GUIDE
SUNOVA PHOTOVOLTAIC MODULE
20240807

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Summary of Contents for SUNOVA SOLAR S182-1722

  • Page 1 INSTALLATION GUIDE SUNOVA PHOTOVOLTAIC MODULE 20240807...
  • Page 2: Table Of Contents

    USER MANUAL 1. INTRODUCTION FOR USER MANUAL...................... 3 1.1 DISCLAIMER ............................3 1.2 LIMITATION OF LIABILITY ........................3 2. SAFETY PRECAUTIONS ..........................3 2.1 WARNING ............................. 3 2.2 GENERAL SAFETY ..........................3 2.3 HANDLING SAFETY ..........................4 3. GENERAL INFORMATION ........................4 3.1 MODULE IDENTIFICATION ........................
  • Page 3: Introduction For User Manual

    1.2 LIMITATION OF LIABILITY Sunova Solar is not responsible for any form of damage, including but not limited to module operation and system installation error, and personnel injury, hurt, and property loss resulting from failure to follow the instructions in this Manual 2.
  • Page 4: Handling Safety

    Do NOT artificially focus light on the module. Do NOT connect or disconnect the module when it is energized or connected with an external power supply. 2.3 HANDLING SAFETY Do NOT stand, walk on or lean on the module directly. Do NOT damage or scratch the front or backside surfaces of the module.
  • Page 5: Power Performance

    AM1.5 spectrum, and a cell temperature of 25℃. Detailed electrical and mechanical characteristics of Sunova Solar crystalline silicon PV modules can be found in datasheets. The main electrical characteristics at STC are also stated on each module label. Please refer to the datasheet or the product nameplate for the maximum system voltage.
  • Page 6: Storage, Transportation And Dismantling

    4. STORAGE, TRANSPORTATION AND DISMANTLING Precautions and general safety rules: The modules should be stored in the original Sunova Solar package before installation. Protect the package from damage. Unpack the modules as per the recommended unpacking procedures. The whole process of unpacking, transport and storing should be handled with care.
  • Page 7: Unloading Warning

    4.1.5 4.1.6 Do NOT step on the package and module The carton can be recycled 4.1.7 4.1.8 Modules shall be stacked as required, One module shall be handled by at least two not exceeding the maximum number of persons together layers printed on the outer packaging.
  • Page 8: Secondary Transport And Warning

    4.2.3 4.2.4 Store the module in a dry and ventilated place. Do not stack the modules at the project site 4.2.5 Cover all of parts of the package with waterproof material to prevent the panel package and plate from moisture. 4.3 SECONDARY TRANSPORT AND WARNING 4.3.1 4.3.2...
  • Page 9: Storage

    The module must be installed as soon as possible in the project site and must not be exposed to rain or damp. Sunova Solar shall not be responsible for any damage or collapse of the modules caused by moisture in the packaging.
  • Page 10: Unpacking Introduction

    4.5 UNPACKING INTRODUCTION For unpacking outdoors, it is prohibited to operate in rainy conditions. Because the carton will become soft and damaged after it gets wet in the rain. The stacked PV modules (hereinafter referred to as "modules") may tip over, which may cause damage or injury to personnel. For a windy site, it is necessary to pay special attention to safety.
  • Page 11 4.6.3 4.6.4 Taking down the upper carton box. Before Cut the two packing belts at shorter sides of the unpacking, please check the product name, serial tray with blade or scissors, and unpack the side number and related suggestions on the A4 paper. surface of the carton along the vertical direction Please read the unpacking instructions carefully.
  • Page 12: Module Installation

    Sunova Solar double glass modules have been certified as Type 29 in accordance with UL 61730 and as Class A in accordance with IEC 61730-2 for fire performance. Single glass monofacial modules have been certified as Type 1 or Type 2 in accordance with UL 61730 and as Class C in accordance with IEC 61730-2.
  • Page 13: Installation Requirements

    Exposing modules to salt atmosphere (i.e. marine environments) or sulphur (i.e. sulfuric sources, volcanoes) will increase the risk of module corrosion. Do NOT expose modules and their connectors to any unauthorized chemical substances (e.g. lubricant, pesticide, etc.), as it causes module damages. 5.3 INSTALLATION REQUIREMENTS •...
  • Page 14: Avoid Shading

    If a flaw (e.g. a hot spot) is caused by a panel being installed incorrectly in the shade or due to poor maintenance, it will void Sunova Solar’s warranty. Completely or partially shaded cells will result in no photovoltaic...
  • Page 15: Mounting Installation

    The module is considered to comply with UL 61730 and IEC 61215/61730 only when the module is installed in accordance with the installation instructions described in this installation manual or a written statement approved by SUNOVA Solar. The system designer and installer are responsible to calculate loads and proper design of support structure.
  • Page 16 Accessory Model M8 x 1.25-Grade 8.8 (5/16”-18 Grade Bolt B7) galvanized or A2-70 stainless steel M6 X 1 (1/4”) coarse thread bolts coarse thread bolts. 2 pcs, thickness ≥1.5mm and 2 pcs, thickness ≥1.5mm and Washer outside diameters = 16mm outside diameters =12 - 16mm Spring washer Note that:...
  • Page 17: Mounting Method: Bolting

    Figure 1: Maximum permissible deflection 6.1 MOUNTING METHOD: BOLTING • The mechanical load test with these mounting methods were executed according to IEC 61215. Modules should be bolted to the supporting structures through the mounting holes in the rear frame flanges only. Each module must be securely fastened at least 4 points on two opposite sides. •...
  • Page 18 Approved bolting methods Inner four holes installation method(S-I) Inner four holes installation method(L-I) Middle four holes installation method(S-M) Middle four holes installation method(L-M) Outer four holes installation method(S-O) Outer four holes installation method(L-O) *See Attachment 1: MODULE TYPE DESCRIPTION...
  • Page 19 Module Types* S182-1722 +5400/-2400 +5400/-2400 Installation method D182-1722 +5400/-2400 +5400/-2400 S182-1762© +5400/-2400 +5400/-2400 D182-1762 +5400/-2400 +5400/-2400 S182-1802© +5400/-2400 +5400/-2400 D182-1802 +5400/-2400 +5400/-2400 S182-1903© +5400/-2400 +5400/-2400 D182-1903 +5400/-2400 +5400/-2400 S182-1952© +5400/-2400 +5400/-2400 D182-1952 +5400/-2400 +5400/-2400 S182-1961© +5400/-2400 +5400/-2400 D182-1961 +5400/-2400 +5400/-2400 S182-1996©...
  • Page 20: Mounting Method: Clamping

    ⚫ It may void Sunova Solar’s warranty in the cases where improper clamps (For example, the clamp height does not match with the frame height) or unsuitable installation methods are found. When installing intermodules or end-type clamps, please consider the following measures: 1.
  • Page 21 Short side of the frame dimensions abbreviated as W. (Width) *See Attachment 1: MODULE TYPE DESCRIPTION Module types* Clamp-A1 Clamp-A2 Clamp-A3 Clamp-A4 Installation method A1=1/4L ± 50mm A2=1/4L ± 50mm A3=1/4W ± 50mm A4=1/4W ± 50mm S182-1722 +5400/-2400 ±2400 D182-1722 +5400/-2400 ±2400 S182-1762© +5400/-2400 ±2400 ±1600 +5400/-2400 D182-1762 +5400/-2400 ±2400...
  • Page 22: Grounding

    Module types* Clamp-A1 Clamp-A2 Clamp-A3 Clamp-A4 Installation method A1=1/4L ± 50mm A2=1/4L ± 50mm A3=1/4W ± 50mm A4=1/4W ± 50mm S182-1903© +5400/-2400 ±2400 ±1600 +5400/-2400 D182-1903 +5400/-2400 ±2400 S182-1952© +5400/-2400 ±2400 ±1600 +5400/-2400 D182-1952 +5400/-2400 ±2400 S182-1961© +5400/-2400 ±2400 ±1600 +5400/-2400 D182-1961 +5400/-2400...
  • Page 23 National Electrical Codes. The grounding conductor must then make a connection to earth using a suitable earth grounding electrode. Sunova Solar modules can be installed with a third party listed grounding devices to ground the metal frames of PV modules. The devices must be installed according to the grounding device manufacturer’s specified instructions.
  • Page 24 mounting hex nut (come with the star washer) to the proper torque of 25lbf.in. Grounding wire size (6 to 12 AWG solid bare copper) should be selected and installed underneath the wire binding bolt. The wire binding bolt should be tightened to the proper torque of 45lbf.in. Method 2 : Tyco grounding bolt Figure 4.
  • Page 25: Electrical Installation

    4mm²(0.006in²) which are UV resistant. All other cables used to connect the DC system should have a similar (or better) specification. Sunova Solar recommends that all cables are run in appropriate conduits and sited away from areas prone to water collection.
  • Page 26 The number of modules in series and in parallel shall be designed reasonably according to the system configuration. All instructions above have to be obeyed to maintain Sunova Solar limited warranty. Connecting in series Connecting in parallel after connected in series...
  • Page 27: Attachment 1: Module Type Description

    Attachment 1: MODULE TYPE DESCRIPTION *Naming rules for module categories X XXX-XXXX-X © means that the short side of the module's frame has a C-side XXXX for module length. (from 1722mm to 2465mm) XXX for cell width, 182 cells width corresponding to module width 1134mm, 210 cells width corresponding to module width 1303mm.
  • Page 28 SS-xxx-72MDH-G10(T) TS-BBT72(xxx)-G10 2382x1134 SS-xxx-66MDH-G11(T) TS-BBT66(xxx)-G11 SS-xxx-78MDH TS-BB78(xxx) 2465x1134 SS-xxx-78MDH(T) TS-BBT78(xxx) SS-xxx-72MDH-G13(T) TS-BBT72(xxx)-G13 SS-BGxxx-54MDH TS-BG54(xxx) 1722x1134 SS-BGxxx-54MDH(T) TS-BGT54(xxx) SS-BGxxx-54MDH-G9(T) TS-BGT54(xxx)-G9 1762x1134 SS-BGxxx-48MDH-G11(T) TS-BGT48(xxx)-G11 1802x1134 SS-BGxxx-54MDH-G10(T) TS-BGT54(xxx)-G10 SS-BGxxx-54MDH-G13(T) TS-BGT54(xxx)-G13 1903x1134 SS-BGxxx-60MDH TS-BG60(xxx) SS-BGxxx-60MDH(T) TS-BGT60(xxx) 1952x1134 SS-BGxxx-60MDH-G9(T) TS-BGT60(xxx)-G9 1961x1134 SS-BGxxx-54MDH-G11(T) TS-BGT54(xxx)-G11 1996x1134 SS-BGxxx-60MDH-G10(T) TS-BGT60(xxx)-G10 SS-BGxxx-60MDH-G13(T) TS-BGT60(xxx)-G13...
  • Page 29 SS-BGxxx-60MDH-G12(T) TS-BGT60(xxx)-G12 2172 x 1303 SS-BGxxx-60MDH-G12 TS-BG60(xxx)-G12 Dual-210 SS-BGxxx-66MDH-G12 TS-BG66(xxx)-G12 2384 x 1303 SS-BGxxx-66MDH-G12(T) TS-BGT66(xxx)-G12...
  • Page 30 Sunova Solar Technology Co., Ltd Address: H building, Standard Plant Phase II, Runzhou Road, Huishan District, Wuxi City, Jiangsu Province, P.R.China,214000 E-mail: info@sunova-solar.com Tel: +86 510 8595 9369 Web: www.sunova-solar.com...

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